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Janchai K, Kida T, Yamaguchi M, Sunagawa T, Okura T. Optimum processing conditions for the maximum crystallization rate of poly(3-hydroxybutyrate-co-3-hydroxyhexanoate). Sci Rep 2023; 13:497. [PMID: 36627391 PMCID: PMC9832169 DOI: 10.1038/s41598-023-27595-3] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/24/2022] [Accepted: 01/04/2023] [Indexed: 01/11/2023] Open
Abstract
The effect of thermal and shear histories on the crystallization rate of poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBHHx) was studied. As with other crystalline polymers, the shear history greatly affected the crystallization rate when the shear rate was beyond a critical value, i.e., the inverse of the Rouse relaxation time. Even after the formation of extended chain crystals, spherulite texture was clearly discernable. It grew from certain points on the extended chain crystals. Consequently, a row of spherulites appeared along the flow direction. The resin temperature in the molten state was also significant. When the sample was heated to 170 °C, which is beyond the main melting peak in the differential scanning calorimetry curve, unmolten crystals did not affect the linear viscoelastic properties. They acted as effective nucleating agents for the rest of the polymer during cooling. Therefore, the shear history hardly affected the crystallization rate and the number of spherulites.
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Affiliation(s)
- Khunanya Janchai
- grid.444515.50000 0004 1762 2236School of Materials Science, Japan Advanced Institute of Science and Technology, 1-1 Asahidai, Nomi, Ishikawa 923-1292 Japan
| | - Takumitsu Kida
- grid.444515.50000 0004 1762 2236School of Materials Science, Japan Advanced Institute of Science and Technology, 1-1 Asahidai, Nomi, Ishikawa 923-1292 Japan
| | - Masayuki Yamaguchi
- grid.444515.50000 0004 1762 2236School of Materials Science, Japan Advanced Institute of Science and Technology, 1-1 Asahidai, Nomi, Ishikawa 923-1292 Japan
| | - Takenobu Sunagawa
- grid.410860.b0000 0000 9776 0030Green Planet Technology Laboratories, Kaneka Corporation, 5-1-1 Torikainishi, Settu, Osaka 566-0072 Japan
| | - Tetsuo Okura
- grid.410860.b0000 0000 9776 0030Green Planet Technology Laboratories, Kaneka Corporation, 5-1-1 Torikainishi, Settu, Osaka 566-0072 Japan
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Wang Q, Xu Y, Xu P, Yang W, Chen M, Dong W, Ma P. Crystallization of microbial polyhydroxyalkanoates: A review. Int J Biol Macromol 2022; 209:330-343. [PMID: 35398060 DOI: 10.1016/j.ijbiomac.2022.04.018] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/08/2022] [Revised: 03/31/2022] [Accepted: 04/03/2022] [Indexed: 12/18/2022]
Abstract
Polyhydroxyalkanoates (PHAs), produced by the microbial fermentation, is a promising green polymer and has attracted much attention due to its excellent biocompatibility, complete biodegradability, and non-cytotoxicity. The physical properties of PHAs are closely related to their chemical and crystalline structure. Therefore, deep understanding and regulating the structure and crystallization of PHAs are the key factors to improve the performance of PHAs. This review first provides a brief overview of the development history, chemical structure, and basic properties of PHAs. Then, the crystal structure, crystal morphology, kinetics theories and crystallization behavior of nucleation-induced PHAs are systematically summarized to provide a theoretical foundation for improving PHAs crystallization rate and physical properties. In the end, the outlook on the crystallization and application prospects of PHAs is also addressed.
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Affiliation(s)
- Qian Wang
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Yunsheng Xu
- School of Materials Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China
| | - Pengwu Xu
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China.
| | - Weijun Yang
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Mingqing Chen
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Weifu Dong
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Piming Ma
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China.
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Biocomposite foams based on polyhydroxyalkanoate and nanocellulose: Morphological and thermo-mechanical characterization. Int J Biol Macromol 2020; 164:1867-1878. [PMID: 32758612 DOI: 10.1016/j.ijbiomac.2020.07.273] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/14/2020] [Revised: 07/15/2020] [Accepted: 07/19/2020] [Indexed: 01/01/2023]
Abstract
The application of bio-based and biodegradable poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is restricted by its high cost and brittleness. In the present work, these deficiencies were overcome by the manufacture of PHBV foams using thermally expandable microspheres (TES). Nanocellulose (Nc) and a crosslinking agent were added to PHBV-TES to control the foam structure and to improve the mechanical properties. Foams with almost perfect pores, well embedded in the polymer matrix, were obtained by a simple melt molding process. The closed-cell foams have a density 2.5-2.7 times lower than that of PHBV. The addition of Nc increased the expansion ratio, cell density and porosity and also led to a more uniform cell size distribution. The incorporation of the crosslinking agent, together with Nc and TES, increased the glass transition temperature with about 7 °C and strengthened the PHBV-Nc interactions. PHBV foams showed a 1.7-3 times higher deformation compared to PHBV and absorbed up to 15 times more energy. The fully biodegradable PHBV-Nc foams obtained in this work exhibit an advantageous porosity, good specific mechanical properties and high energy absorption, being promising alternatives for insulation, packaging or biomedical application.
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Islam MM, Shahruzzaman M, Biswas S, Nurus Sakib M, Rashid TU. Chitosan based bioactive materials in tissue engineering applications-A review. Bioact Mater 2020; 5:164-183. [PMID: 32083230 PMCID: PMC7016353 DOI: 10.1016/j.bioactmat.2020.01.012] [Citation(s) in RCA: 222] [Impact Index Per Article: 55.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/25/2019] [Revised: 01/29/2020] [Accepted: 01/31/2020] [Indexed: 02/07/2023] Open
Abstract
In recent years, there have been increasingly rapid advances of using bioactive materials in tissue engineering applications. Bioactive materials constitute many different structures based upon ceramic, metallic or polymeric materials, and can elicit specific tissue responses. However, most of them are relatively brittle, stiff, and difficult to form into complex shapes. Hence, there has been a growing demand for preparing materials with tailored physical, biological, and mechanical properties, as well as predictable degradation behavior. Chitosan-based materials have been shown to be ideal bioactive materials due to their outstanding properties such as formability into different structures, and fabricability with a wide range of bioactive materials, in addition to their biocompatibility and biodegradability. This review highlights scientific findings concerning the use of innovative chitosan-based bioactive materials in the fields of tissue engineering, with an outlook into their future applications. It also covers latest developments in terms of constituents, fabrication technologies, structural, and bioactive properties of these materials that may represent an effective solution for tissue engineering materials, making them a realistic clinical alternative in the near future.
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Affiliation(s)
- Md. Minhajul Islam
- Department of Applied Chemistry and Chemical Engineering, Faculty of Engineering and Technology, University of Dhaka, Dhaka, 1000, Bangladesh
| | - Md. Shahruzzaman
- Department of Applied Chemistry and Chemical Engineering, Faculty of Engineering and Technology, University of Dhaka, Dhaka, 1000, Bangladesh
| | - Shanta Biswas
- Department of Applied Chemistry and Chemical Engineering, Faculty of Engineering and Technology, University of Dhaka, Dhaka, 1000, Bangladesh
| | - Md. Nurus Sakib
- Department of Applied Chemistry and Chemical Engineering, Faculty of Engineering and Technology, University of Dhaka, Dhaka, 1000, Bangladesh
| | - Taslim Ur Rashid
- Department of Applied Chemistry and Chemical Engineering, Faculty of Engineering and Technology, University of Dhaka, Dhaka, 1000, Bangladesh
- Fiber and Polymer Science, North Carolina State University, Campus Box 7616, Raleigh, NC, 27695, United States
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Attachment of nanoparticulate drug-release systems on poly(ε-caprolactone) nanofibers via a graftpolymer as interlayer. Colloids Surf B Biointerfaces 2018; 163:309-320. [DOI: 10.1016/j.colsurfb.2017.12.050] [Citation(s) in RCA: 25] [Impact Index Per Article: 4.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/19/2017] [Revised: 12/20/2017] [Accepted: 12/27/2017] [Indexed: 12/22/2022]
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Jing X, Mi HY, Wang XC, Peng XF, Turng LS. Shish-kebab-structured poly(ε-caprolactone) nanofibers hierarchically decorated with chitosan-poly(ε-caprolactone) copolymers for bone tissue engineering. ACS APPLIED MATERIALS & INTERFACES 2015; 7:6955-65. [PMID: 25761418 DOI: 10.1021/acsami.5b00900] [Citation(s) in RCA: 85] [Impact Index Per Article: 9.4] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/21/2023]
Abstract
In this work, scaffolds with a shish-kebab (SK) structure formed by poly(ε-caprolactone) (PCL) nanofibers and chitosan-PCL (CS-PCL) copolymers were prepared via electrospinning and subsequent crystallization for bone tissue engineering applications. The aim of this study was to introduce nanosized topography and the high biocompatibility of chitosan onto PCL nanofibers to enhance cell affinity to PCL scaffolds. CS-PCL copolymers with various ratios were synthesized, and then spontaneously crystallized as kebabs onto the electrospun PCL fibers, which acted as shishes. Scanning electron microscopy (SEM) results demonstrated that the copolymer with PCL to chitosan ratio of 8.8 could hierarchically decorate the PCL nanofibers and formed well-shaped kebabs on the PCL nanofiber surface. Water contact angle tests and biomimetic activity experiments revealed that the shish-kebab scaffolds with CS-PCL kebabs (PCL-SK(CS-PCL(8.8))) showed enhanced hydrophilicity and mineralization ability compared with smooth PCL and PCL-SK(PCL) shish-kebab scaffolds. Osteoblast-like MG63 cells cultured on the PCL-SK(CS-PCL(8.8)) scaffolds showed optimizing cell attachment, cell viability, and metabolic activity, demonstrating that this kind of scaffold has potential applications in bone tissue engineering.
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Affiliation(s)
- Xin Jing
- †National Engineering Research Center of Novel Equipment for Polymer Processing, The Key Laboratory for Polymer Processing Engineering of Ministry of Education, South China University of Technology, Guangzhou, 510640, China
- ‡Wisconsin Institute for Discovery, University of Wisconsin-Madison, Madison, Wisconsin 53715, United States
| | - Hao-Yang Mi
- †National Engineering Research Center of Novel Equipment for Polymer Processing, The Key Laboratory for Polymer Processing Engineering of Ministry of Education, South China University of Technology, Guangzhou, 510640, China
- ‡Wisconsin Institute for Discovery, University of Wisconsin-Madison, Madison, Wisconsin 53715, United States
| | - Xin-Chao Wang
- §National Engineering Research Center for Advanced Polymer Processing Technologies, Zhengzhou University, Zhengzhou, 450002, China
| | - Xiang-Fang Peng
- †National Engineering Research Center of Novel Equipment for Polymer Processing, The Key Laboratory for Polymer Processing Engineering of Ministry of Education, South China University of Technology, Guangzhou, 510640, China
| | - Lih-Sheng Turng
- ‡Wisconsin Institute for Discovery, University of Wisconsin-Madison, Madison, Wisconsin 53715, United States
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Fujita M, Takikawa Y, Sakuma H, Teramachi S, Kikkawa Y, Doi Y. Real-Time Observations of Oriented Crystallization of Poly(ɛ-caprolactone) Thin Film, Induced by an AFM Tip. MACROMOL CHEM PHYS 2007. [DOI: 10.1002/macp.200700208] [Citation(s) in RCA: 12] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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Zhang Z, Zou S, Vancso GJ, Grijpma DW, Feijen J. Enzymatic surface erosion of poly(trimethylene carbonate) films studied by atomic force microscopy. Biomacromolecules 2006; 6:3404-9. [PMID: 16283772 DOI: 10.1021/bm050460q] [Citation(s) in RCA: 23] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Abstract
In this article, the surface erosion of spin-coated poly(trimethylene carbonate) (PTMC) films by lipase solutions from Thermomyces lanuginosus was studied using atomic force microscopy (AFM). PTMC films (23-48 nm thick) were stable in water at 37 degrees C for 16 h, while after immersion in lipase solutions at 37 degrees C for 30 s and 1 min, the average thickness of the film decreased in time at a rate of 11.0 +/- 3.7 nm/min. The initially smooth films became significantly rougher during the erosion process. When the immersion time of the films in the lipase solutions was limited to less than 5 s, degradation of the surface was minimal and individual lipase molecules adsorbed on PTMC films could be discerned. By microcontact printing of the PTMC surfaces using a patterned PDMS stamp and lipase solution for 30 s, a predefined micropattern consisting of parallel, 5-microm-wide lines lying 5-nm deep and separated at a distance of 2 microm was formed. Friction images showed differences in surface properties between the recessed and protruding lines in the pattern.
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Affiliation(s)
- Zheng Zhang
- Institute for Biomedical Technology (BMTI) and Department of Polymer Chemistry and Biomaterials, Faculty of Science and Technology, University of Twente, Enschede, The Netherlands
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