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Han D, Tian H, Liu L, Cao L, Cao H, Yu X. Scalable manufacturing of an amide-based nucleating agent for transparency and high heat resistance of polylactic acid. Int J Biol Macromol 2024; 264:130574. [PMID: 38453125 DOI: 10.1016/j.ijbiomac.2024.130574] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/01/2023] [Revised: 02/29/2024] [Accepted: 02/29/2024] [Indexed: 03/09/2024]
Abstract
The prevalent use of disposable plastic tableware presents notable environmental and health risks. An alternative, polylactic acid (PLA), often does not meet usage requirements due to its low crystallization rate. This research introduces an amide-based nucleating agent, BRE-T-100, developed through a straightforward method to enhance the heat resistance and crystallization rate of PLA. This study systematically investigates the impact of BRE-T-100 and other nucleating agents on the properties of PLA composites. The incorporation of 0.8 % BRE-T-100 increases the crystallization temperature of PLA from 109.6 °C to 131.9 °C. Further, the total crystallization time of PLA composites at 120 °C is reduced to <60 s, while maintaining good transparency. BRE-T-100 exhibits superior comprehensive properties compared to talcum, TMC-200, and TMC-300 and is nearly on par with LAK-301. Its application as a nucleating agent in PLA-based disposable tableware shows promise.
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Affiliation(s)
- Dequan Han
- State Key Laboratory of Baiyunobo Rare Earth Resource Researches and Comprehensive Utilization, Baotou Research Institute of Rare Earths, Baotou 014030, China
| | - Huhu Tian
- State Key Laboratory of Baiyunobo Rare Earth Resource Researches and Comprehensive Utilization, Baotou Research Institute of Rare Earths, Baotou 014030, China
| | - Lantao Liu
- College of Chemistry and Chemical Engineering, Inner Mongolia University, Hohhot 010021, China
| | - Luya Cao
- State Key Laboratory of Baiyunobo Rare Earth Resource Researches and Comprehensive Utilization, Baotou Research Institute of Rare Earths, Baotou 014030, China
| | - Hongzhang Cao
- State Key Laboratory of Baiyunobo Rare Earth Resource Researches and Comprehensive Utilization, Baotou Research Institute of Rare Earths, Baotou 014030, China.
| | - Xiaoli Yu
- State Key Laboratory of Baiyunobo Rare Earth Resource Researches and Comprehensive Utilization, Baotou Research Institute of Rare Earths, Baotou 014030, China
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2
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Chen X, Li X, Qiao Z, Xiu H, Bai H. Using an aromatic amide as nucleating agent to enhance the crystallization and dimensional stability of poly(3-hydroxybutyrate-co-3-hydroxyhexanate). Int J Biol Macromol 2023; 253:127632. [PMID: 37884241 DOI: 10.1016/j.ijbiomac.2023.127632] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/16/2023] [Revised: 10/20/2023] [Accepted: 10/21/2023] [Indexed: 10/28/2023]
Abstract
Biosynthesized poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBHHx) has emerged as a promising biodegradable polymer with a great potential to compete with traditional petroleum-based plastics, however, the poor crystallization ability makes it challenge to transform into high-performance products via common melt-processing methods. Herein, we demonstrate that N,N'-dicyclohexyl-2,6-naphthalenedicarboxamide (TMB) can serve as an efficient nucleating agent to significantly enhance the crystallization and resulting storage stability of PHBHHx. The results indicate that PHBHHx with small amounts of TMB (0.3-0.5 wt%) can crystallize completely even under a rapid cooling rate of 100 °C/min and the isothermal crystallization time is greatly reduced. As a result, the crystallinity of the injection-molded PHBHHx products is increased from 24.5 % to 39.5 %, without secondary crystallization after being stored at room temperature for 6 h. The products exhibit superior dimensional stability and the post-shrinkage can be decreased to as low as 0.1 %. Our work offers a feasible method to develop high-performance PHBHHx materials with remarkably enhanced crystallization ability.
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Affiliation(s)
- Xiaonan Chen
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, PR China
| | - Xiangyang Li
- Shanxi Provincial Institute of Chemical Industry, (Co., Ltd.), Taiyuan 030000, PR China
| | - Zeshuang Qiao
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, PR China
| | - Hao Xiu
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, PR China
| | - Hongwei Bai
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, PR China.
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3
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Volova TG, Zhila NO, Kiselev EG, Sukovatyi AG, Lukyanenko AV, Shishatskaya EI. Biodegradable Polyhydroxyalkanoates with a Different Set of Valerate Monomers: Chemical Structure and Physicochemical Properties. Int J Mol Sci 2023; 24:14082. [PMID: 37762383 PMCID: PMC10531092 DOI: 10.3390/ijms241814082] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/05/2023] [Revised: 08/26/2023] [Accepted: 09/02/2023] [Indexed: 09/29/2023] Open
Abstract
The properties, features of thermal behavior and crystallization of copolymers containing various types of valerate monomers were studied depending on the set and ratio of monomers. We synthesized and studied the properties of three-component copolymers containing unusual monomers 4-hydroxyvalerate (4HV) and 3-hydroxy-4-methylvalerate (3H4MV), in addition to the usual 3-hydroxybutyrate (3HB) and 3-hydroxyvalerate (3HV) monomers. The results showed that P(3HB-co-3HV-co-4HV) and P(3HB-co-3HV-co-3H4MV) terpolymers tended to increase thermal stability, especially for methylated samples, including an increase in the gap between melting point (Tmelt) and thermal degradation temperature (Tdegr), an increase in the melting point and glass transition temperature, as well as a lower degree of crystallinity (40-46%) compared with P(3HB-co-3HV) (58-66%). The copolymer crystallization kinetics depended on the set and ratio of monomers. For terpolymers during exothermic crystallization, higher rates of spherulite formation (Gmax) were registered, reaching, depending on the ratio of monomers, 1.6-2.0 µm/min, which was several times higher than the Gmax index (0.52 µm/min) for the P(3HB-co-3HV) copolymer. The revealed differences in the thermal properties and crystallization kinetics of terpolymers indicate that they are promising polymers for processing into high quality products from melts.
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Affiliation(s)
- Tatiana G. Volova
- Institute of Biophysics SB RAS, Federal Research Center “Krasnoyarsk Science Center SB RAS”, 50/50 Akademgorodok, Krasnoyarsk 660036, Russia; (T.G.V.); (E.G.K.); (A.G.S.); (E.I.S.)
- Basic Department of Biotechnology, School of Fundamental Biology and Biotechnology, Siberian Federal University, 79 Svobodnyi Av., Krasnoyarsk 660041, Russia;
| | - Natalia O. Zhila
- Institute of Biophysics SB RAS, Federal Research Center “Krasnoyarsk Science Center SB RAS”, 50/50 Akademgorodok, Krasnoyarsk 660036, Russia; (T.G.V.); (E.G.K.); (A.G.S.); (E.I.S.)
- Basic Department of Biotechnology, School of Fundamental Biology and Biotechnology, Siberian Federal University, 79 Svobodnyi Av., Krasnoyarsk 660041, Russia;
| | - Evgeniy G. Kiselev
- Institute of Biophysics SB RAS, Federal Research Center “Krasnoyarsk Science Center SB RAS”, 50/50 Akademgorodok, Krasnoyarsk 660036, Russia; (T.G.V.); (E.G.K.); (A.G.S.); (E.I.S.)
- Basic Department of Biotechnology, School of Fundamental Biology and Biotechnology, Siberian Federal University, 79 Svobodnyi Av., Krasnoyarsk 660041, Russia;
| | - Aleksey G. Sukovatyi
- Institute of Biophysics SB RAS, Federal Research Center “Krasnoyarsk Science Center SB RAS”, 50/50 Akademgorodok, Krasnoyarsk 660036, Russia; (T.G.V.); (E.G.K.); (A.G.S.); (E.I.S.)
- Basic Department of Biotechnology, School of Fundamental Biology and Biotechnology, Siberian Federal University, 79 Svobodnyi Av., Krasnoyarsk 660041, Russia;
| | - Anna V. Lukyanenko
- Basic Department of Biotechnology, School of Fundamental Biology and Biotechnology, Siberian Federal University, 79 Svobodnyi Av., Krasnoyarsk 660041, Russia;
- L.V. Kirensky Institute of Physics SB RAS, Federal Research Center “Krasnoyarsk Science Center SB RAS”, 50/38 Akademgorodok, Krasnoyarsk 660036, Russia
| | - Ekaterina I. Shishatskaya
- Institute of Biophysics SB RAS, Federal Research Center “Krasnoyarsk Science Center SB RAS”, 50/50 Akademgorodok, Krasnoyarsk 660036, Russia; (T.G.V.); (E.G.K.); (A.G.S.); (E.I.S.)
- Basic Department of Biotechnology, School of Fundamental Biology and Biotechnology, Siberian Federal University, 79 Svobodnyi Av., Krasnoyarsk 660041, Russia;
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4
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Volova TG, Uspenskaya MV, Kiselev EG, Sukovatyi AG, Zhila NO, Vasiliev AD, Shishatskaya EI. Effect of Monomers of 3-Hydroxyhexanoate on Properties of Copolymers Poly(3-Hydroxybutyrate- co 3-Hydroxyhexanoate). Polymers (Basel) 2023; 15:2890. [PMID: 37447536 DOI: 10.3390/polym15132890] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/06/2023] [Revised: 06/24/2023] [Accepted: 06/27/2023] [Indexed: 07/15/2023] Open
Abstract
The properties of poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) P(3HB-co-3HHx) copolymers with different ratios of monomers synthesized by the wild-type strain Cupriavidus necator B-10646 on sugars, and an industrial sample from Kaneka synthesized by the recombinant strain C. necator NSDG-ΔfadB1 on soybean oil, were studied in a comparative aspect and in relation to poly(3-hydroxybutyrate) P(3HB). The copolymer samples, regardless of the synthesis conditions or the ratio of monomers, had reduced values of crystallinity degree (50-60%) and weight average molecular weight (415-520 kDa), and increased values of polydispersity (2.8-4.3) compared to P(3HB) (70-76%, 720 kDa, and 2.2). The industrial sample had differences in its thermal behavior, including a lower glass transition temperature (-2.4 °C), two peaks in its crystallization and melting regions, a lower melting point (Tmelt) (112/141 °C), and a more pronounced gap between Tmelt and the temperature of thermal degradation (Tdegr). The process, shape, and size of the spherulites formed during the isothermal crystallization of P(3HB) and P(3HB-co-3HHx) were generally similar, but differed in the maximum growth rate of the spherulites during exothermic crystallization, which was 3.5-3.7 μm/min for P(3HB), and 0.06-1.25 for the P(3HB-co-3HHx) samples. The results from studying the thermal properties and the crystallization mechanism of P(3HB-co-3HHx) copolymers are important for improving the technologies for processing polymer products from melts.
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Affiliation(s)
- Tatiana G Volova
- Institute of Biophysics SB RAS, Federal Research Center "Krasnoyarsk Science Center SB RAS", Akademgorodok 50/50, 660036 Krasnoyarsk, Russia
- School of Fundamental Biology and Biotechnology, Siberian Federal University, Svobodnyi Av. 79, 660041 Krasnoyarsk, Russia
| | - Mayya V Uspenskaya
- Chemical Engineering Center, Research Institute «Bioengineering» ITMO University, Kronverksky Pr. 49, 197101 Saint Petersburg, Russia
| | - Evgeniy G Kiselev
- Institute of Biophysics SB RAS, Federal Research Center "Krasnoyarsk Science Center SB RAS", Akademgorodok 50/50, 660036 Krasnoyarsk, Russia
- School of Fundamental Biology and Biotechnology, Siberian Federal University, Svobodnyi Av. 79, 660041 Krasnoyarsk, Russia
| | - Aleksey G Sukovatyi
- Institute of Biophysics SB RAS, Federal Research Center "Krasnoyarsk Science Center SB RAS", Akademgorodok 50/50, 660036 Krasnoyarsk, Russia
- School of Fundamental Biology and Biotechnology, Siberian Federal University, Svobodnyi Av. 79, 660041 Krasnoyarsk, Russia
| | - Natalia O Zhila
- Institute of Biophysics SB RAS, Federal Research Center "Krasnoyarsk Science Center SB RAS", Akademgorodok 50/50, 660036 Krasnoyarsk, Russia
- School of Fundamental Biology and Biotechnology, Siberian Federal University, Svobodnyi Av. 79, 660041 Krasnoyarsk, Russia
| | - Aleksander D Vasiliev
- V. Kirensky Institute of Physics SB RAS, Federal Research Center "Krasnoyarsk Science Center SB RAS", Akademgorodok 50/38, 660036 Krasnoyarsk, Russia
- Basic Department of Solid State Physics and Nanotechnology, School of Engineering Physics and Radio Electronics, Siberian Federal University, Kirensky St. 26, 660074 Krasnoyarsk, Russia
| | - Ekaterina I Shishatskaya
- Institute of Biophysics SB RAS, Federal Research Center "Krasnoyarsk Science Center SB RAS", Akademgorodok 50/50, 660036 Krasnoyarsk, Russia
- School of Fundamental Biology and Biotechnology, Siberian Federal University, Svobodnyi Av. 79, 660041 Krasnoyarsk, Russia
- Chemical Engineering Center, Research Institute «Bioengineering» ITMO University, Kronverksky Pr. 49, 197101 Saint Petersburg, Russia
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5
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Bhende PP, Chauhan R, Waigaonkar S, Bragança JM, Ganguly A. Composites of Bacillus megaterium H16 derived poly-3-hydroxybutyrate as a biomaterial for skin tissue engineering. Int J Biol Macromol 2023:125355. [PMID: 37327940 DOI: 10.1016/j.ijbiomac.2023.125355] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/03/2023] [Revised: 06/02/2023] [Accepted: 06/10/2023] [Indexed: 06/18/2023]
Abstract
Composite films of Bacillus megaterium H16 derived PHB with 1%Poly-L-lactic acid (PLLA), 1%Poly-ε-caprolactone (PCL), and 0.3 % graphene nanoplatelets (GNP) were produced by solvent cast method. The composite films were characterized by SEM, DSC-TGA, XRD, and ATR-FTIR. The ultrastructure of PHB and its composites depicted an irregular surface morphology with pores after the evaporation of chloroform. The GNPs were seen to be integrated inside the pores. The B. megaterium H16 derived-PHB and its composites demonstrated good biocompatibility which was evaluated in vitro on HaCaT and L929 cells by MTT assay. The cell viability was best for PHB followed by PHB/PLLA/PCL > PHB/PLLA/GNP > PHB/PLLA. PHB and its composites were highly hemocompatible as it resulted in <1 % hemolysis. The PHB/PLLA/PCL and PHB/PLLA/GNP composites can serve as ideal biomaterials for skin tissue engineering.
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Affiliation(s)
- Prajakta Praveen Bhende
- Department of Biological Sciences, BITS Pilani KK Birla Goa Campus, Zuarinagar, Goa 403726, India.
| | - Rashmi Chauhan
- Department of Chemistry, BITS Pilani KK Birla Goa Campus, Zuarinagar, Goa 403726, India.
| | - Sachin Waigaonkar
- Department of Mechanical Engineering, BITS Pilani KK Birla Goa Campus, Zuarinagar, Goa 403726, India.
| | - Judith M Bragança
- Department of Biological Sciences, BITS Pilani KK Birla Goa Campus, Zuarinagar, Goa 403726, India.
| | - Anasuya Ganguly
- Department of Biological Sciences, BITS Pilani KK Birla Goa Campus, Zuarinagar, Goa 403726, India.
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6
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Xu P, Zhang C, Niu D, Yang W, Chen S, Liu T, Shen Y, Ma P. Highly toughened poly (lactic acid)/poly (butylene adipate-terephthalate) blends in-situ compatibilized by MMA-co-GMA copolymers with different epoxy group content. Int J Biol Macromol 2023:125017. [PMID: 37245750 DOI: 10.1016/j.ijbiomac.2023.125017] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/17/2023] [Revised: 05/04/2023] [Accepted: 05/19/2023] [Indexed: 05/30/2023]
Abstract
Poor compatibility limits the wide application of biodegradable poly (lactic acid)/poly (butylene adipate-terephthalate) (PLA/PBAT) blends in packaging industry. How to prepare compatibilizers with high efficiency and low cost by simple methods is a challenge. In this work, methyl methacrylate-co-glycidyl methacrylate (MG) copolymer with different epoxy group content are synthesized as reactive compatibilizers to resolve this issue. The effects of glycidyl methacrylate and MG contents on phase morphology and physical properties of the PLA/PBAT blends are systematically investigated. During melt blending, MG migrates to the phase interface, and then grafts with PBAT to form PLA-g-MG-g-PBAT terpolymers. When the molar ratio of MMA and GMA in MG is 3:1, the reaction activity of MG with PBAT is the highest and the compatibilization effect is the best. When the M3G1 content is 1 wt%, the tensile strength and the fracture toughness are increased to 37. 1 MPa and 120 MJ/m3, which increase by 34 % and 87 %, respectively. The size of PBAT phase decreases from 3.7 μm to 0.91 μm. Therefore, this work provides a low-cost and simple method to prepare the compatibilizers with high efficiency for the PLA/PBAT blend, and provides a new basis for the design of epoxy compatibilizers.
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Affiliation(s)
- Pengwu Xu
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Ce Zhang
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Deyu Niu
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Weijun Yang
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Suli Chen
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Tianxi Liu
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Yirui Shen
- School of Materials and Chemical Engineering, Ningbo University of Technology, Ningbo 315211, Zhejiang, China
| | - Piming Ma
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China.
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7
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Niu D, Shen T, Xu P, Yu M, Liu T, Yang W, Wang Z, Ma P. Enhanced crystallization, heat resistance and transparency of poly(lactic acid) with self-assembling bis-amide nucleator. Int J Biol Macromol 2023; 234:123584. [PMID: 36796569 DOI: 10.1016/j.ijbiomac.2023.123584] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/11/2022] [Revised: 01/05/2023] [Accepted: 02/04/2023] [Indexed: 02/17/2023]
Abstract
The application of poly(lactic acid) (PLA) is limited by its low crystallization rate. Conventional methods to increase crystallization rate usually result in a significant loss of transparency. In this work, a bundled bis-amide organic compound N'-(3-(hydrazinyloxy)benzoyl)-1-naphthohydrazide (HBNA) was used as a nucleator to prepare PLA/HBNA blends with enhanced crystallization, heat resistance and transparency. HBNA dissolves in PLA matrix at high temperature and self-assembles into bundle microcrystals by intermolecular hydrogen bonding at a lower temperature, which induces PLA to form ample spherulites and "shish-kebab-like" structure rapidly. The effects of HBNA assembling behavior and nucleation activity on the PLA properties and the corresponding mechanism are systematically investigated. As a result, the crystallization temperature of PLA increased from 90 °C to 123 °C by adding as low as 0.75 wt% of HBNA, and the half-crystallization time (t1/2) at 135 °C decreased from 31.0 min to 1.5 min. More importantly, the PLA/HBNA maintains good transparency (transmittance > 75 % and haze is ca. 27 %) due to the decreased crystal size, even though the crystallinity of PLA is increased to 40 %, which also led to good heat resistance. The present work is expected to expand the application of PLA in packaging and other fields.
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Affiliation(s)
- Deyu Niu
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Tianfeng Shen
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Pengwu Xu
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China.
| | - Manman Yu
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Tianxi Liu
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Weijun Yang
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Zhenyu Wang
- Institute of Environmental Processes and Pollution control, and School of Environment and Civil Engineering, Jiangnan University, Wuxi 214122, China
| | - Piming Ma
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China.
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Xu P, Qi G, Lv D, Niu D, Yang W, Bai H, Yan X, Zhao X, Ma P. Enhanced flame retardancy and toughness of eco-friendly polyhydroxyalkanoate/bentonite composites based on in situ intercalation of P-N-containing hyperbranched macromolecules. Int J Biol Macromol 2023; 232:123345. [PMID: 36669635 DOI: 10.1016/j.ijbiomac.2023.123345] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/25/2022] [Revised: 12/29/2022] [Accepted: 01/15/2023] [Indexed: 01/20/2023]
Abstract
Polyhydroxyalkanoates (PHA) is a biodegradable polyester, and its application range is limited by the poor flame retardancy and low modulus. Bentonite (BNT) as a green inorganic filler can improve the modulus and flame retardancy of PHA to a certain extent. An in situ polymerization method was designed to intercalate P-N-containing hyperbranched macromolecules (HBM) among BNT layers (HBM-B) and to improve the flame retardancy while improving the dispersion of BNT in the PHA matrix. The layer spacing of BNT was increased from 1.2 nm to 4.5 nm. The effect law of the joint action of in situ intercalation of BNT and the HBM on flame retardancy and mechanical properties of PHA was systematically studied. The HBM-B showed stronger flame retardancy when the mass ratio of HBM to BNT was 75/25. The limiting oxygen index (LOI) of the PHA/HBM-B composite was increased to 27.6 % while maintaining good toughness. Compared to the physical blend of HBM and BNT (HBM/B), the elongation at break of PHA/HBM-B25 composites can be increased by up to 10 times. When the content of HBM-B is up to 15 wt%, the LOI of PHA-Based composites can reach 29.6 % and the UL-94 rating reaches V-0, which meets the standard of flame-retardant material. Therefore, the present work is expected to expand the application of PHA-based composites in the field of flame retardancy.
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Affiliation(s)
- Pengwu Xu
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China.
| | - Gaopeng Qi
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Dongxuan Lv
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Deyu Niu
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Weijun Yang
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Huiyu Bai
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Xiuping Yan
- State Key Laboratory of Food Science and Technology, Jiangnan University, Wuxi 214122, China
| | - Xu Zhao
- State Key Laboratory of Food Science and Technology, Jiangnan University, Wuxi 214122, China
| | - Piming Ma
- The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China.
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9
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Janchai K, Kida T, Yamaguchi M, Sunagawa T, Okura T. Optimum processing conditions for the maximum crystallization rate of poly(3-hydroxybutyrate-co-3-hydroxyhexanoate). Sci Rep 2023; 13:497. [PMID: 36627391 PMCID: PMC9832169 DOI: 10.1038/s41598-023-27595-3] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/24/2022] [Accepted: 01/04/2023] [Indexed: 01/11/2023] Open
Abstract
The effect of thermal and shear histories on the crystallization rate of poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBHHx) was studied. As with other crystalline polymers, the shear history greatly affected the crystallization rate when the shear rate was beyond a critical value, i.e., the inverse of the Rouse relaxation time. Even after the formation of extended chain crystals, spherulite texture was clearly discernable. It grew from certain points on the extended chain crystals. Consequently, a row of spherulites appeared along the flow direction. The resin temperature in the molten state was also significant. When the sample was heated to 170 °C, which is beyond the main melting peak in the differential scanning calorimetry curve, unmolten crystals did not affect the linear viscoelastic properties. They acted as effective nucleating agents for the rest of the polymer during cooling. Therefore, the shear history hardly affected the crystallization rate and the number of spherulites.
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Affiliation(s)
- Khunanya Janchai
- grid.444515.50000 0004 1762 2236School of Materials Science, Japan Advanced Institute of Science and Technology, 1-1 Asahidai, Nomi, Ishikawa 923-1292 Japan
| | - Takumitsu Kida
- grid.444515.50000 0004 1762 2236School of Materials Science, Japan Advanced Institute of Science and Technology, 1-1 Asahidai, Nomi, Ishikawa 923-1292 Japan
| | - Masayuki Yamaguchi
- grid.444515.50000 0004 1762 2236School of Materials Science, Japan Advanced Institute of Science and Technology, 1-1 Asahidai, Nomi, Ishikawa 923-1292 Japan
| | - Takenobu Sunagawa
- grid.410860.b0000 0000 9776 0030Green Planet Technology Laboratories, Kaneka Corporation, 5-1-1 Torikainishi, Settu, Osaka 566-0072 Japan
| | - Tetsuo Okura
- grid.410860.b0000 0000 9776 0030Green Planet Technology Laboratories, Kaneka Corporation, 5-1-1 Torikainishi, Settu, Osaka 566-0072 Japan
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10
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Niu D, Xu P, Xu S, Li J, Yang W, Ma P. Robust Poly(glycolic acid) Films with Crystal Orientation and Reinforcement of Chain Entanglement Network. Chin J Polym Sci 2022. [DOI: 10.1007/s10118-023-2894-6] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
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11
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Niu D, Xu P, Li J, Yang W, Liu T, Ma P. Strong, ductile and durable Poly(glycolic acid)-based films by constructing crystalline orientation, entanglement network and rigid amorphous fraction. POLYMER 2022. [DOI: 10.1016/j.polymer.2022.125532] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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12
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Xu P, Zhang C, Tan S, Niu D, Yang W, Sun Y, Ma P. Super-toughed polylactide/poly (butylene adipate-co-terephthalate) blends in-situ compatibilized by poly (glycidyl methacrylate) with different molecular weight. Polym Degrad Stab 2022. [DOI: 10.1016/j.polymdegradstab.2022.110149] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/31/2022]
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13
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Xu P, Zhong W, Wang Y, Xu Y, Yang W, Ma P. Enhanced crystallization and storage stability of mechanical properties of poly(hydroxyalkanoate)s in the presence of hydrazide compounds with different configurations. Int J Biol Macromol 2022; 218:368-374. [PMID: 35896129 DOI: 10.1016/j.ijbiomac.2022.07.146] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/23/2022] [Revised: 07/06/2022] [Accepted: 07/19/2022] [Indexed: 11/17/2022]
Abstract
Slow crystallization rates and poor storage stability of mechanical properties limit the widespread use of biosynthesized poly(hydroxyalkanoate)s (PHA). Hydrazide compounds (HCn) with a formula of C6H5CONHNHCO(CH2)nCONHNHCOC6H5 (n = 4 and 8) were used as PHA nucleating agents to improve the crystallization and mechanical properties. The effects of HCn structure and self-assembly on the crystallization kinetics and nucleation efficiency of PHA were systematically investigated. Both HCns can be dissolved in the PHA matrix at high temperatures and then self-assemble into rod-like structures to induce crystallization of PHA. The nucleation efficiency of HC8 is much better than that of HC4 at low subcooling. With only 0.75 wt% HC8, the crystallization half-life time t1/2 of PHA at 100 °C decreased by 91 % and the degree of crystallinity increased to 38.2 % with a large number of tiny nuclei. Moreover, storage stability of mechanical properties of PHA was greatly improved due to the better crystallization ability. Therefore, this work provides a basis for the design of high-efficiency nucleating agents for PHA, which is expected to improve the mechanical properties and expand the application fields of PHA.
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Affiliation(s)
- Pengwu Xu
- The Key Laboratory of Food Colloids and Biotechnology, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Wentao Zhong
- The Key Laboratory of Food Colloids and Biotechnology, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Yang Wang
- The Key Laboratory of Food Colloids and Biotechnology, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Yunsheng Xu
- School of Materials Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, China
| | - Weijun Yang
- The Key Laboratory of Food Colloids and Biotechnology, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China
| | - Piming Ma
- The Key Laboratory of Food Colloids and Biotechnology, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China.
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14
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Feijoo P, Samaniego-Aguilar K, Sánchez-Safont E, Torres-Giner S, Lagaron JM, Gamez-Perez J, Cabedo L. Development and Characterization of Fully Renewable and Biodegradable Polyhydroxyalkanoate Blends with Improved Thermoformability. Polymers (Basel) 2022; 14:polym14132527. [PMID: 35808571 PMCID: PMC9269288 DOI: 10.3390/polym14132527] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/08/2022] [Revised: 06/08/2022] [Accepted: 06/17/2022] [Indexed: 02/01/2023] Open
Abstract
Poly(3-hydroxybutyrate-co-3-valerate) (PHBV), being one of the most studied and commercially available polyhydroxyalkanoates (PHAs), presents an intrinsic brittleness and narrow processing window that currently hinders its use in several plastic applications. The aim of this study was to develop a biodegradable PHA-based blend by combining PHBV with poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBH), another copolyester of the PHA family that shows a more ductile behavior. Blends of PHBV with 20% wt., 30% wt., and 40% wt. of PHBH were obtained by melt mixing, processed by cast extrusion in the form of films, and characterized in terms of their morphology, crystallization behavior, thermal stability, mechanical properties, and thermoformability. Full miscibility of both biopolymers was observed in the amorphous phase due to the presence of a single delta peak, ranging from 4.5 °C to 13.7 °C. Moreover, the incorporation of PHBH hindered the crystallization process of PHBV by decreasing the spherulite growth rate from 1.0 µm/min to 0.3 µm/min. However, for the entire composition range studied, the high brittleness of the resulting materials remained since the presence of PHBH did not prevent the PHBV crystalline phase from governing the mechanical behavior of the blend. Interestingly, the addition of PHBH greatly improved the thermoformability by widening the processing window of PHBV by 7 s, as a result of the increase in the melt strength of the blends even for the lowest PHBH content.
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Affiliation(s)
- Patricia Feijoo
- Polymers and Advanced Materials Group (PIMA), Universitat Jaume I (UJI), Avenida de Vicent Sos Baynat s/n, 12071 Castelló, Spain; (P.F.); (K.S.-A.); (E.S.-S.); (J.G.-P.)
| | - Kerly Samaniego-Aguilar
- Polymers and Advanced Materials Group (PIMA), Universitat Jaume I (UJI), Avenida de Vicent Sos Baynat s/n, 12071 Castelló, Spain; (P.F.); (K.S.-A.); (E.S.-S.); (J.G.-P.)
| | - Estefanía Sánchez-Safont
- Polymers and Advanced Materials Group (PIMA), Universitat Jaume I (UJI), Avenida de Vicent Sos Baynat s/n, 12071 Castelló, Spain; (P.F.); (K.S.-A.); (E.S.-S.); (J.G.-P.)
| | - Sergio Torres-Giner
- Novel Materials and Nanotechnology Group, Institute of Agrochemistry and Food Technology (IATA), Spanish National Research Council (CSIC), Calle Catedrático Agustín Escardino Benlloch 7, 46980 Paterna, Spain; (S.T.-G.); (J.M.L.)
| | - Jose M. Lagaron
- Novel Materials and Nanotechnology Group, Institute of Agrochemistry and Food Technology (IATA), Spanish National Research Council (CSIC), Calle Catedrático Agustín Escardino Benlloch 7, 46980 Paterna, Spain; (S.T.-G.); (J.M.L.)
| | - Jose Gamez-Perez
- Polymers and Advanced Materials Group (PIMA), Universitat Jaume I (UJI), Avenida de Vicent Sos Baynat s/n, 12071 Castelló, Spain; (P.F.); (K.S.-A.); (E.S.-S.); (J.G.-P.)
| | - Luis Cabedo
- Polymers and Advanced Materials Group (PIMA), Universitat Jaume I (UJI), Avenida de Vicent Sos Baynat s/n, 12071 Castelló, Spain; (P.F.); (K.S.-A.); (E.S.-S.); (J.G.-P.)
- Correspondence: ; Tel.: +34-964-72-8193
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