A Study of Pt Dissolution during Formic Acid Oxidation

Towards electrochemical iridium recycling in acidic media: effect of the presence of organic molecules and chloride ions

The utilization of iridium is expected to surge in the next few years, notably due to the rising implementation of water electrolyzer devices in the energy transition. However, the natural resources of this noble metal are extremely limited and thus its recycling will become of high importance. Unfortunately, iridium is also the most corrosion resistant platinum group metal, making its recovery from waste a difficult and energy-demanding process. Hereby, we study the impact of organics and chloride ions on the electrochemical dissolution of iridium in order to pave the way towards green recycling of this precious metal. We present a 40 times increased dissolution when cycling iridium in presence of HCl and 1 M ethanol compared to HClO₄. Our results point towards the direction of destabilizing Ir at relatively mild conditions in acidic media.

Recent Advances in Anode Electrocatalysts for Direct Formic Acid Fuel Cell-II-Platinum-Based Catalysts

Platinum-based catalysts have a long history of application in formic acid oxidation (FAO). The single metal Pt is active in FAO but expensive, scarce, and rapidly deactivates. Understanding the mechanism of FAO over Pt important for the rational design of catalysts. Pt nanomaterials rapidly deactivate because of the CO poisoning of Pt active sites via the dehydration pathway. Alloying with another transition metal improves the performance of Pt-based catalysts through bifunctional, ensemble, and steric effects. Supporting Pt catalysts on a high-surface-area support material is another technique to improve their overall catalytic activity. This review summarizes recent findings on the mechanism of FAO over Pt and Pt-based alloy catalysts. It also summarizes and analyzes binary and ternary Pt-based catalysts to understand their catalytic activity and structure relationship.

Enhanced Formic Acid Oxidation over SnO2-decorated Pd Nanocubes

The formic acid oxidation reaction (FAOR) is one of the key reactions that can be used at the anode of low-temperature liquid fuel cells. To allow the knowledge-driven development of improved catalysts, it is necessary to deeply understand the fundamental aspects of the FAOR, which can be ideally achieved by investigating highly active model catalysts. Here, we studied SnO₂-decorated Pd nanocubes (NCs) exhibiting excellent electrocatalytic performance for formic acid oxidation in acidic medium with a SnO₂ promotion that boosts the catalytic activity by a factor of 5.8, compared to pure Pd NCs, exhibiting values of 2.46 A mg^-1 _Pd for SnO₂@Pd NCs versus 0.42 A mg^-1 _Pd for the Pd NCs and a 100 mV lower peak potential. By using ex situ, quasi in situ, and operando spectroscopic and microscopic methods (namely, transmission electron microscopy, X-ray photoelectron spectroscopy, and X-ray absorption fine-structure spectroscopy), we identified that the initially well-defined SnO₂-decorated Pd nanocubes maintain their structure and composition throughout FAOR. In situ Fourier-transformed infrared spectroscopy revealed a weaker CO adsorption site in the case of the SnO₂-decorated Pd NCs, compared to the monometallic Pd NCs, enabling a bifunctional reaction mechanism. Therein, SnO₂ provides oxygen species to the Pd surface at low overpotentials, promoting the oxidation of the poisoning CO intermediate and, thus, improving the catalytic performance of Pd. Our SnO _x -decorated Pd nanocubes allowed deeper insight into the mechanism of FAOR and hold promise for possible applications in direct formic acid fuel cells.

Ultrathin Film PtxPd(1-x) Alloy Catalysts for Formic Acid Oxidation Synthesized by Surface Limited Redox Replacement of Underpotentially Deposited H Monolayer

This work emphasizes the development of a green synthetic approach for growing ultrathin film PtxPd(1-x) alloy catalysts for formic acid oxidation (FAO) by surface limited redox replacement of underpotentially deposited H sacrificial layer. Up to three-monolayers-thick PtxPd(1-x) films with different composition are generated on Au electrodes and characterized for composition and surface roughness using XPS and electrochemical methods, respectively. XPS results show close correlation between solution molar ratio and atomic composition, with slightly higher Pt fraction in the deposited films. The accordingly deposited Pt42Pd58 films demonstrated remarkable specific and mass activities of up to 35 mAcm−2 and 45 Amg−1 respectively, lasting for more than 1500 cycles in FAO tests. This performance, found to be better twice or more than that of pure Pt counterparts, renders the Pt42Pd58 films comparable with the frontrunner FAO catalysts. In addition, the best alloy catalyst establishes a nearly hysteresis-free FAO CV curve a lot earlier than its Pt counterpart and thus supports the direct FAO pathway for longer. Overall, the combination of high Pd activity and CO tolerance with the remarkable Pt stability results in highly active and durable FAO catalysts. Finally, this facile and cost-effective synthetic approach allows for scaling the catalyst production and is thus appropriate for foreseeable commercialization.

The in situ growth of ultrathin Fcc-NiPt nanocrystals on graphene for methanol and formic acid oxidation

Due to the increasing demand for energy, improving the current density of fuel cells is an urgent issue. Here we report a bifunctional electrocatalyst for fuel cells involving methanol or formic acid oxidation. A nanocomposite consisting of 7.2 nm NiPt nanocrystals, which are grown in situ on graphene nanosheets (NiPt/GN), has been prepared via a solution thermal decomposition method. The NiPt/GN nanocatalyst presents specific activities as high as 41.1 mA cm-2 and 42.9 mA cm-2 for methanol oxidation and formic acid oxidation, respectively, outperforming most reported catalysts. Moreover, it retains 76.3% of this activity after 900 cycles of methanol oxidation. Additionally, in comparison with general NiPt nanoparticles, the NiPt/GN nanocatalyst shows higher electrocatalytic activity in methanol and formic acid oxidation. All these results indicate that ultrathin NiPt nanocrystals grown in situ on graphene nanosheet substrates can significantly improve performance as a bifunctional electrocatalyst.

PdSn nanocatalysts supported on carbon nanotubes synthesized in deep eutectic solvents with high activity for formic acid electrooxidation

A novel strategy in DESs for the fabrication of MWCNTs-supported PdSn alloy nanostructures is reported. The prepared PdSn/MWCNT shows remarkably improved electrocatalytic performance towards formic acid oxidation reaction.

Growth of epitaxial Pt1-xPbx alloys by surface limited redox replacement and study of their adsorption properties

The surface limited redox replacement (SLRR) method has been used to design two-dimensional Pt-Pb nanoalloys with controlled thickness, composition, and structure. The electrochemical behavior of these alloys has been systematically studied as a function of alloy composition. A single-cell, two-step SLRR protocol based on the galvanic replacement of underpotentially deposited monolayers of Pb with Pt was used to grow epitaxial Pt1-xPbx (x < 0.1) alloys of up to 10 ML thickness on Au substrates. It is shown that by varying the terminating potential of the galvanic replacement step, the Pb atomic content can be controlled in the films. Electrochemical analysis of the alloys showed that the adsorption of both H and CO exhibits similar, and systematic, decreases with small increases in the Pb content. These measurements, commonly used in electrocatalysis for the determination of active surface areas of Pt, suggested area values much lower than those expected based on the net Pt composition in the alloy as measured by XPS. These results show that Pb has a strong screening effect on the adsorption of both H and CO. Moreover, changes in alloy composition result in a negative shift in the potential of the peaks of CO oxidation that scales with the increase of Pb content. The results suggest electronic and bifunctional effects of incorporated Pb on the electrochemical behavior of Pt. The study illustrates the potential of the SLRR methodology, which could be employed in the design of 2-dimensional bimetallic Pt nanoalloys for fundamental studies of electrocatalytic behavior in fuel cell reactions dependent on the nature of alloying metal and its composition.

Highly active and durable platinum-lead bimetallic alloy nanoflowers for formic acid electrooxidation

The Pt84Pb16 (atomic ratio) bimetallic alloy nanoflowers (Pt84Pb16 BANFs) are synthesized by a simple one-pot hydrothermal reduction method that effectively enhance the dehydrogenation pathway of the formic acid oxidation reaction (FAOR) due to the ensemble effect and the electronic effect. As a result, the mass activity of Pt84Pb16 BANFs for the FAOR is 16.7 times higher than that of commercial Pt black at 0.3 V potential.

A facile route to monodisperse MPd (M = Co or Cu) alloy nanoparticles and their catalysis for electrooxidation of formic acid

MPd (M = Co, or Cu) nanoparticles (NPs) were synthesized by borane-amine reduction of metal acetylacetonates. The size of the MPd NPs was controlled at 3.5 nm and their compositions were tuned by the molar ratios of the metal precursors. These MPd NPs were active catalysts for electrochemical oxidation of formic acid and the Cu30Pd70 NPs showed the highest mass activity at 1192.9 A gPd(-1), much higher than 552.6 A gPd(-1) obtained from the 3.5 nm Pd NPs. Our synthesis provides a facile route to MPd NPs, allowing further investigation of MPd NP catalysts for electrochemical oxidation and many other chemical reactions.

PtRu nanofilm formation by electrochemical atomic layer deposition (E-ALD)

The high CO tolerance of PtRu electrocatalysis, compared with pure Pt and other Pt-based alloys, makes it interesting as an anode material in proton exchange membrane fuel cells (PEMFC) and direct methanol fuel cells (DMFC). This report describes the formation of bimetallic PtRu nanofilms using the electrochemical form of atomic layer deposition (E-ALD). Metal nanofilm formation using E-ALD is facilitated by use of surface-limited redox replacement (SLRR), where an atomic layer (AL) of a sacrificial metal is first formed by UPD. The AL is then spontaneously exchanged for a more noble metal at the open-circuit potential (OCP). In the present study, PtRu nanofilms were formed using SLRR for Pt and Ru, and Pb UPD was used to form the sacrificial layers. The PtRu E-ALD cycle consisted of Pb UPD at -0.19 V, followed by replacement using Pt(IV) ions at OCP, rinsing with blank, then Pb UPD at -0.19 V, followed by replacement using Ru(III) ions at OCP. PtRu nanofilm thickness was controlled by the number of times the cycle was repeated. PtRu nanofilms with atomic proportions of 70/30, 82/18, and 50/50 Pt/Ru were formed on Au on glass slides using related E-ALD cycles. The charge for Pb UPD and changes in the OCP during replacement were monitored during the deposition process. The PtRu films were then characterized by CO adsorption and electrooxidation to determine their overpotentials. The 50/50 PtRu nanofilms displayed the lowest CO electrooxidation overpotentials as well as the highest currents, compared with the other alloy compositions, pure Pt, and pure Ru. In addition, CO electrooxidation studies of the terminating AL on the 50/50 PtRu nanostructured alloy were investigated by deposition of one or two SLRR of Pt, Ru, or PtRu on top.