Synthesis and Characterization of PMMA/Organomodified Montmorillonite Nanocomposites Prepared by in Situ Bulk Polymerization

Synthesis of Novel Nanocomposite Materials with Enhanced Antimicrobial Activity based on Poly(Ethylene Glycol Methacrylate)s with Ag, TiO2 or ZnO Nanoparticles

The aim of this investigation was to prepare novel hybrid materials with enhanced antimicrobial properties to be used in food preservation and packaging applications. Therefore, nanocomposite materials were synthesized based on two stimuli-responsive oligo(ethylene glycol methacrylate)s, namely PEGMA and PEGMEMA, the first bearing hydroxyl side groups with three different metal nanoparticles, i.e., Ag, TiO2 and ZnO. The in situ radical polymerization technique was employed to ensure good dispersion of the nanoparticles in the polymer matrix. FTIR spectra identified the successful preparation of the corresponding polymers and XRD scans revealed the presence of the nanoparticles in the polymer matrix. In the polymer bearing hydroxyl groups, the presence of Ag-NPs led to slightly lower thermal stability as measured by TGA, whereas both ZnO and TiO2 led to nanomaterials with better thermal stability. The antimicrobial activity of all materials was determined against the Gram-negative bacteria E. coli and the Gram-positive S. aureus, B. subtilis and B. cereus. PEGMEMA nanocomposites had much better antimicrobial activity compared to PEGMA. Ag NPs exhibited the best inhibition of microbial growth in both polymers with all four bacteria. Nanocomposites with TiO2 showed a very good inhibition percentage when used in PEGMEMA-based materials, while in PEGMA material, high antimicrobial activity was observed only against E. coli and B. subtilis, with moderate activity against B. cereus and almost absent activity against S. aureus. The presence of ZnO showed antimicrobial activity only in the case of PEGMEMA-based materials. Differences observed in the antibacterial activity of the polymers with the different nanoparticles could be attributed to the different structure of the polymers and possibly the more efficient release of the NPs.

In situ interlamellar production of amide-based functional copolymer/clay nanocomposites

Novel functional copolymer/clay nanocomposites with active sites such as amide and anhydride groups were successfully produced by in situ interlamellar copolymerization.

Polyvinyl Alcohol and Nano-Clay Based Solution Processed Packaging Coatings

Cost-effective, clean, highly transparent, and flexible as well as a coatable packaging material is envisioned to solve or at least mitigate quality preservation issues of organic materials, originating from moisture interaction under ambient conditions. Liquid phase processing of packaging coatings using nano-clay and polyvinyl alcohol (PVOH) has been developed and reported. Detailed analysis of the developed coating revealed moisture permeability of 2.8 × 10−2 g·cm/m2·day at 40 °C and 85% relative humidity (RH), which is in close accordance with Bharadwaj’s theoretical permeability model. Moreover, the developed coatings are not only more than 90% transparent, when exposed to white light, but also exhibit excellent flexibility and even after going through 10,000 bending cycles maintained the same blocking effect against moisture.

Solution Processed PVB/Mica Flake Coatings for the Encapsulation of Organic Solar Cells

Organic photovoltaics (OPVs) die due to their interactions with environmental gases, i.e., moisture and oxygen, the latter being the most dangerous, especially under illumination, due to the fact that most of the active layers used in OPVs are extremely sensitive to oxygen. In this work we demonstrate solution-based effective barrier coatings based on composite of poly(vinyl butyral) (PVB) and mica flakes for the protection of poly (3-hexylthiophene) (P3HT)-based organic solar cells (OSCs) against photobleaching under illumination conditions. In the first step we developed a protective layer with cost effective and environmentally friendly methods and optimized its properties in terms of transparency, barrier improvement factor, and bendability. The developed protective layer maintained a high transparency in the visible region and improved oxygen and moisture barrier quality by the factor of ~7. The resultant protective layers showed ultra-flexibility, as no significant degradation in protective characteristics were observed after 10 K bending cycles. In the second step, a PVB/mica composite layer was applied on top of the P3HT film and subjected to photo-degradation. The P3HT films coated with PVB/mica composite showed improved stability under constant light irradiation and exhibited a loss of <20% of the initial optical density over the period of 150 h. Finally, optimized barrier layers were used as encapsulation for organic solar cell (OSC) devices. The lifetime results confirmed that the stability of the OSCs was extended from few hours to over 240 h in a sun test (65 °C, ambient RH%) which corresponds to an enhanced lifetime by a factor of 9 compared to devices encapsulated with pristine PVB.

Effect of Na- and Organo-Modified Montmorillonite/Essential Oil Nanohybrids on the Kinetics of the In Situ Radical Polymerization of Styrene

The great concern about the use of hazardous additives in food packaging materials has shown the way to new bio-based materials, such as nanoclays incorporating bioactive essential oils (EO). One of the still unresolved issues is the proper incorporation of these materials into a polymeric matrix. The in situ polymerization seems to be a promising technique, not requiring high temperatures or toxic solvents. Therefore, in this study, the bulk radical polymerization of styrene was investigated in the presence of sodium montmorillonite (NaMMT) and organo-modified montmorillonite (orgMMT) including thyme (TO), oregano (OO), and basil (BO) essential oil. It was found that the hydroxyl groups present in the main ingredients of TO and OO may participate in side retardation reactions leading to lower polymerization rates (measured gravimetrically by the variation of monomer conversion with time) accompanied by higher polymer average molecular weight (measured via GPC). The use of BO did not seem to affect significantly the polymerization kinetics and polymer MWD. These results were verified from independent experiments using model compounds, thymol, carvacrol and estragol instead of the clays. Partially intercalated structures were revealed from XRD scans. The glass transition temperature (from DSC) and the thermal stability (from TGA) of the nanocomposites formed were slightly increased from 95 to 98 °C and from 435 to 445 °C, respectively. Finally, better dispersion was observed when orgMMT was added instead of NaMMT.

Effect of POSS-Modified Montmorillonite on Thermal, Mechanical, and Electrical Properties of Unsaturated Polyester Nanocomposites

Montmorillonite (MMT) displays excellent cohesion with an unsaturated polyester (UP) matrix to generate a material which exhibits an extensive range of commercial applications. The organic modification of MMT using polyhedral oligomeric silsesquioxanes (POSS) and the effect of POSS-MMT on the thermal, mechanical, and electrical properties of UP are reported here. Transmission electron microscopy (TEM) images were used to characterize the modification of MMT using POSS. Modified MMT (POSS-MMT) was incorporated, at different wt.% (0.5, 1, 3, 5), into UP via in-situ polymerization. The presence of POSS-MMT enhanced the characteristic properties of UP as a consequence of good dispersion in the polymer matrix. Scanning electron microscopy (SEM) images support effective POSS-MMT dispersion leading to tensile strength enhancement of a UP/POSS-MMT nanocomposite (3 wt.% POSS-MMT) by 54.7% as compared to that for unmodified UP. TGA displays a 35 °C improvement of thermal stability (10% mass loss) at 5% POSS-MMT incorporation, while the electrical conductivity is improved by 10⁸ S/m (3 wt.% POSS-MMT) in comparison to that for unmodified UP. The conventional obstacle of UP associated with shrinkage weight loss during curing seems to be moderated with POSS-MMT incorporation (3%) resulting in a 27.8% reduction in shrinkage weight loss. These fabricated nanocomposites expand the versatility of UP as a high-performance material owing to enhancements of properties.

Organically Modified Nanoclay Filled Thin-Film Nanocomposite Membranes for Reverse Osmosis Application

This study validates, for the first time, the effectiveness of two nanoclays, that is, cloisite (CS)-15A and montmorillonite (MNT) at the polyamide (PA) active layer in the reverse osmosis (RO) membrane. Cloisite-15A is natural montmorillonite modified with dimethyl dihydrogenated tallow quaternary ammonium salt. Thin-film composite (TFC) membranes were fabricated by the interfacial polymerization (IP) process between the trimesoylchloride (TMC)-n-hexane solution and m-phenylenediamine (MPD)-aqueous solution; the IP process took place on a polysulfone support sheet. The two types of nanoparticles were added in various weight ratios (0.005 wt.%-0.04 wt.%) in the n-hexane solution of TMC. Different characterizations like X-ray diffraction (XRD), contact angle, transmission electron microscopy (TEM), and membrane performance tests were performed to analyse the membrane properties. Both XRD and TEM studies proved that the two nanoclays are successfully anchored at the different sites of the PA layer. CS-15A could accelerate the water flux from 15 to 18.65 L/m²·h with NaCl rejection enhancement from 72% to 80%, relative to the control membrane. Conversely, MNT also enhanced the flux from 15 to 40 L/m²·h, but NaCl rejection reduced from 70% to 23%. The mechanism of water uptake in nanoclays was also discussed. The results pave the way for a complete future study, in which these phenomena should be studied in great detail.

Ionic Liquid-Nanostructured Poly(Methyl Methacrylate)

Here, ionic liquids (ILs) based on imidazolium and ammonium cations were used as modifying agents for poly(methyl methacrylate) (PMMA) by extrusion. The effects of the chemical nature of the cation and/or counter anion on the resulting properties of IL-modified PMMA blends were analyzed. It was found that the use of low amounts of ILs (2 wt.%) improved the thermal stability. A plasticizing effect of ILs is evidenced by a decrease in glass transition temperature Tg of the modified PMMA, allowing to get large strains at break (i.e., up to 280% or 400%) compared to neat PMMA. The deformation and fracture mechanisms of PMMA under uniaxial tensile stress (i.e., crazing) reveal that the presence of IL delayed the strain during the initiation step of crazing.

Interaction of nanoclay-reinforced packaging nanocomposites with food simulants and compost environments

The production of engineered nanomaterials (ENMs) has increased exponentially over the last few decades. ENMs, made from use of engineered nanoparticles (ENPs), have been applied to the food, agriculture, pharmaceutical, and automobile industries. Of particular interest are their applications in packaging nanocomposites for consumer and non-consumer goods. ENPs in nanocomposites are of interest as a packaging material because they reduce the amount of polymer needed, while improving the physical properties. However, the transformation of ENPs in nanocomposite production, their fate, and their toxicity remain unknown while in contact with the package content or after the end of life. The objectives of this chapter are (a) to provide an overview of the main nanoclays used in packaging; (b) to categorize the main polymeric packaging nanocomposites; (c) to provide an overview of the fate and mass transport of ENPs, especially nanoclays; (d) to describe the mass transfer of nanoclays in food simulants and in compost environments; and (e) to identify current and future research needs.

A Review of the Synthesis and Applications of Polymer–Nanoclay Composites

Recent advancements in material technologies have promoted the development of various preparation strategies and applications of novel polymer–nanoclay composites. Innovative synthesis pathways have resulted in novel polymer–nanoclay composites with improved properties, which have been successfully incorporated in diverse fields such as aerospace, automobile, construction, petroleum, biomedical and wastewater treatment. These composites are recognized as promising advanced materials due to their superior properties, such as enhanced density, strength, relatively large surface areas, high elastic modulus, flame retardancy, and thermomechanical/optoelectronic/magnetic properties. The primary focus of this review is to deliver an up-to-date overview of polymer–nanoclay composites along with their synthesis routes and applications. The discussion highlights potential future directions for this emerging field of research.

Thermal Degradation Kinetics and Viscoelastic Behavior of Poly(Methyl Methacrylate)/Organomodified Montmorillonite Nanocomposites Prepared via In Situ Bulk Radical Polymerization

Nanocomposites of polymers with nanoclays have recently found great research interest due to their enhanced thermal and mechanical properties. Deep understanding of the kinetics of thermal degradation of such materials is very important, since the degradation mechanism usually changes in the presence of the nano-filler. In this investigation, poly(methyl methacrylate)/organomodified clay nanocomposite materials were prepared by the in situ free radical bulk polymerization technique. The thermal degradation of the products obtained was studied by means of thermogravimetric analysis at several heating rates. Isoconversional kinetic analysis was conducted in order to investigate the effect of degradation conversion on the activation energy. Both, pure poly(methyl methacrylate) (PMMA) and its nanocomposites were found to degrade through a two-step reaction mechanism. Data arising from a differential and an integral method were used to disclose the correlation between activation energies (Eα) and the extent of degradation (α). It was found that Eα value improved for all nanocomposites at α values higher than 0.3. Moreover, the viscoelastic behavior of the obtained nanocomposites was examined by means of dynamic mechanical thermal analysis. All nanocomposites exhibited higher storage modulus in comparison to the virgin PMMA at room temperature, while the increment of clay amount improved their stiffness gradually.

Polymer-Based Black Phosphorus (bP) Hybrid Materials by in Situ Radical Polymerization: An Effective Tool To Exfoliate bP and Stabilize bP Nanoflakes

Black phosphorus (bP) has been recently investigated for next generation nanoelectronic multifunctional devices. However, the intrinsic instability of exfoliated bP (the bP nanoflakes) toward both moisture and air has so far overshadowed its practical implementation. In order to contribute to fill this gap, we report here the preparation of new hybrid polymer-based materials where bP nanoflakes (bPn) exhibit a significantly improved stability. The new materials have been prepared by different synthetic paths including: (i) the mixing of conventionally liquid-phase exfoliated bP (in dimethyl sulfoxide, DMSO) with poly(methyl methacrylate) (PMMA) solution; (ii) the direct exfoliation of bP in a polymeric solution; (iii) the in situ radical polymerization after exfoliating bP in the liquid monomer (methyl methacrylate, MMA). This last methodology concerns the preparation of stable suspensions of bPn-MMA by sonication-assisted liquid-phase exfoliation (LPE) of bP in the presence of MMA followed by radical polymerization. The hybrids characteristics have been compared in order to evaluate the bP dispersion and the effectiveness of the bPn interfacial interactions with polymer chains aimed at their long-term environmental stabilization. The passivation of the bPn is particularly effective when the hybrid material is prepared by in situ polymerization. By using this synthetic methodology, the nanoflakes, even if with a gradient of dispersion (size of aggregates), preserve their chemical structure from oxidation (as proved by both Raman and 31P-solid state NMR studies) and are particularly stable to air and UV light exposure. The feasibility of this approach, capable of efficiently exfoliating bP while protecting the bPn, has been then verified by using different vinyl monomers (styrene and N-vinylpyrrolidone), thus obtaining hybrids where the nanoflakes are embedded in polymer matrices with a variety of intriguing thermal, mechanical, and solubility characteristics.

Polymerization Kinetics of Poly(2-Hydroxyethyl Methacrylate) Hydrogels and Nanocomposite Materials

Hydrogels based on poly(2-hydroxyethyl methacrylate) (PHEMA) are a very important class of biomaterials with several applications mainly in tissue engineering and contacts lenses. Although the polymerization kinetics of HEMA have been investigated in the literature, the development of a model, accounting for both the chemical reaction mechanism and diffusion-controlled phenomena and valid over the whole conversion range, has not appeared so far. Moreover, research on the synthesis of nanocomposite materials based on a polymer matrix has grown rapidly recently because of the improved mechanical, thermal and physical properties provided by the polymer. In this framework, the objective of this research is two-fold: to provide a kinetic model for the polymerization of HEMA with accurate estimations of the kinetic and diffusional parameters employed and to investigate the effect of adding various types and amounts of nano-additives to the polymerization rate. In the first part, experimental data are provided from Differential Scanning Calorimetry (DSC) measurements on the variation of the reaction rate with time at several polymerization temperatures. These data are used to accurately evaluate the kinetic rate constants and diffusion-controlled parameters. In the second part, nanocomposites of PHEMA are formed, and the in situ bulk radical polymerization kinetics is investigated with DSC. It was found that the inclusion of nano-montmorillonite results in a slight enhancement of the polymerization rate, while the inverse holds when adding nano-silica. These results are interpreted in terms of noncovalent interactions, such as hydrogen bonding between the monomer and polymer or the nano-additive. X-Ray Diffraction (XRD) and Fourier Transform Infra-Red (FTIR) measurements were carried out to verify the results.

Release of nanoclay and surfactant from polymer-clay nanocomposites into a food simulant

Release assessment of organo-modified montmorillonite (O-MMT) nanoclay and the organo-modifiers (surfactants) was performed on two types of polymer–clay nanocomposites: polypropylene (PP) and polyamide 6 (PA6) with O-MMT. In accordance with ASTM D4754-11, nanocomposite films were exposed to ethanol as a fatty-food simulant at 70 °C. The release of O-MMT, with Si and Al used as the nanoclay markers, was evaluated by graphite furnace atomic absorption spectrometry. The nanoclay particles released in ethanol were visualized by transmission electron microscopy (TEM). More nanoclay particles were released from PP–clay films (0.15 mg L(–1)) than from PA6–clay films (0.10 mg L(–1)), possibly due to the lack of interaction between the nanoclay and PP as indicated by the structure and morphology in the TEM images. The surfactant release was quantified by a liquid chromatography tandem mass spectrometry (LC-MS/MS) method. A substantial amount of surfactant was released into ethanol (3.5 mg L(–1) from PP–clay films and 16.2 mg L(–1) from PA6–clay films), indicating changes in the nanoclay structure within the nanocomposite while it was exposed to ethanol. This research has provided information for the determination of exposure doses of nanoclay and surfactant in biosystems and the environment, which enabled the risk assessment.