Anticorrosive Coatings Prepared Using Epoxy–Silica Hybrid Nanocomposite Materials

Activation of persulfate by heterogeneous nano zero-valent iron/halloysite nanotubes: reaction behavior, mechanism, and implication for tetracycline hydrochloride degradation

A novel composite (nZVI/HNTs) was prepared via incorporating nano zero-valent iron (nZVI) on halloysite nanotubes (HNTs) for degrading tetracycline hydrochloride (TCH) with existence of persulfate (PS). The adsorption process of nZVI/HNTs to TCH conformed to the Freundlich isotherm model and pseudo-second-order kinetic model, and its maximum adsorption capacity was 76.62 mg·g-1. Furthermore, the nZVI/HNTs + PS system exhibited satisfactory degradation efficiency (84.21%) for TCH, and stable nZVI/HNTs (Fe leaching < 0.001 mg·L-1) could be reused. When nZVI/HNTs dosage, PS dosage and temperature increased, TCH degradation could be enhanced. After four cycling, nZVI/HNTs + PS system had still 65.8% degradation for TCH. The quenching tests and EPR analysis evidenced that SO4•- was predominant instead of •OH in such system. Three possible pathways of TCH degradation were provided through the liquid chromatograph-mass spectrometer (LC-MS) determination. Meanwhile, the biological toxicity prediction analysis indicated that the nZVI/HNTs + PS system would be an environment friendly treatment method toward TCH pollution.

Silica-Coated Micrometer-Sized Latex Particles

A series of silica-coated micrometer-sized poly(methyl methacrylate) latex particles are prepared using a Stöber silica deposition protocol that employs tetraethyl orthosilicate (TEOS) as a soluble silica precursor. Given the relatively low specific surface area of the latex particles, silica deposition is best conducted at relatively high solids to ensure a sufficiently high surface area. Such conditions aid process intensification. Importantly, physical adsorption of chitosan onto the latex particles prior to silica deposition minimizes secondary nucleation and promotes the formation of silica shells: in the absence of chitosan, well-defined silica overlayers cannot be obtained. Thermogravimetry studies indicate that silica formation is complete within a few hours at 20 °C regardless of the presence or absence of chitosan. Kinetic data obtained using this technique suggest that the adsorbed chitosan chains promote surface deposition of silica onto the latex particles but do not catalyze its formation. Systematic variation of the TEOS/latex mass ratio enables the mean silica shell thickness to be tuned from 45 to 144 nm. Scanning electron microscopy (SEM) studies of silica-coated latex particles after calcination at 400 °C confirm the presence of hollow silica particles, which indicates the formation of relatively smooth (albeit brittle) silica shells under optimized conditions. Aqueous electrophoresis and X-ray photoelectron spectroscopy studies are also consistent with latex particles coated in a uniform silica overlayer. The silica deposition formulation reported herein is expected to be a useful generic strategy for the efficient coating of micrometer-sized particles at relatively high solids.

Cellulose nanocrystal functionalized aramid nanofiber reinforced epoxy nanocomposites with high strength and toughness

The mechanical properties of polymer nanocomposites can be improved by incorporating various types of nanofillers. The hybridization of nanofillers through covalent linkages between nanofillers with different dimensions and morphology can further increase the properties of nanocomposites. In this work, aramid nanofibers (ANFs) are modified using chlorinated cellulose nanocrystals (CNCs) and functionalized with 3-glycidoxypropyltrimethoxysilane to improve the chemical and mechanical interaction in an epoxy matrix. The integration of CNC functionalized ANFs (fACs) in the epoxy matrix simultaneously improves Young's modulus, tensile strength, fracture properties, and viscoelastic properties. The test results show that 1.5 wt% fAC reinforced epoxy nanocomposites improve Young's modulus and tensile strength by 15.1% and 10.1%, respectively, and also exhibit 2.5 times higher fracture toughness compared to the reference epoxy resin. Moreover, the glass transition temperature and storage modulus are found to increase when fACs are incorporated. Thus, this study demonstrates that the enhanced chemical and mechanical interaction by the CNC functionalization on the ANFs can further improve the static and dynamic mechanical properties of polymer nanocomposites.

Synthesis of superhydrophobic coatings based on silica nanostructure modified with organosilane compounds by sol-gel method for glass surfaces

In the present study, the superhydrophobic coating was synthesized by spherical silica nanostructures modified with organosilane compounds for glass surfaces. To optimize the conditions in terms of cost-effectiveness and create a super-hydrophobic coating with a high contact angle, the response surface method of the central composite design (CCD) model was performed for the StÖber method, and the contact angle was defined as the response surface for the model. Tetraethoxysilane (TEOS) was used as a precursor and poly(dimethylsiloxane) (PDMS) was used to modify the surface of a spherical silica nanostructure synthesized by a one-step sol-gel method using a base catalyst. The accuracy of the research was checked by the contact angle measurement test and an angle of 162° was obtained. XRD, FT-IR, EDS, SEM, DLS, and AFM analyzes were performed to investigate the synthesis of silica nanostructure. Chemical resistance was performed in acidic, neutral, and alkaline environments and the contact angles were 127°, 134°, and 90°, respectively, which indicates that the coating created on the surface glass has good chemical resistance in acidic and neutral environments.

Improvement in Slurry Erosion and Corrosion Resistance of Plasma-Sprayed Fly Ash Coatings for Marine Applications

Fly ash (FA), a multicompound mineral, is an industrial waste produced during coal burning in thermal power stations. It has been regarded as the most environmentally hazardous material. Furthermore, handling FA has been a significant challenge for many developing countries. Therefore, researchers have been exhorted to enhance its usage to counter its handling issues. FA is enriched with mullite, silica, and alumina. Having such mineralogy, FA can be envisaged as a promising candidate for combating erosion and corrosion in marine environments. With this motivation, the research aims to deposit as-received FA using the plasma-spraying technique onto a marine-grade steel substrate without additives and assess the performance of such coatings for erosion and corrosion properties. The coating has exhibited more than 100% improvement in microhardness. The erosion resistance was improved by ∼11% compared to that of the uncoated sample, which is attributed to the hardness to elastic modulus ratio (H/E) and its unique mineralogy. The minor improvement in erosion resistance was attributed to the coating's poor fracture toughness. The erosion study shows that slurry concentration and rotational speeds were the most influential parameters. The scar depth was significantly shallower for FA-coated samples. The corrosion resistance has improved only by ∼13.49%, owing to the porous nature of the coating. Therefore, such coatings with appropriate improvements in their properties are expected to assuage both environmental and industrial challenges.

Functionalization of Silica with Triazine Hydrazide to Improve Corrosion Protection and Interfacial Adhesion Properties of Epoxy Coating and Steel Substrate

The chemical bonding of modified filler surfaces with coating networks is an advanced approach for improving the interfacial adhesion force of fillers with coating and substrate surfaces. In this respect, silica gel surfaces were activated and modified by grafting 1,3–dihydrazide-2,4,6-triazine onto hydroxyl groups of activated silica surfaces. The chemical structure, thermal stability and surface morphologies of the modified silica were investigated. The modified silica fillers were blended during the curing of the epoxy resin with the polyamine hardener. The data regarding the chemical structure and thermal stability of the cured epoxy networks in the presence of modified silica elucidated the chemical bonding of amine groups on the silica surfaces cured with the oxirane epoxy resin. Moreover, the incorporation of modified silica in surfaces with epoxy networks improved their adhesion with steel surfaces and enhanced the mechanical, thermal and anticorrosion characteristics of the epoxy to protect steel surfaces against seawater.

Evaluation of corrosion inhibition performance of a novel ionic liquid based on synergism between cation and anion

A dense hydrophobic film of [Bhim]CETSA formed on the surface of A3 steel and effectively prevented contact between the steel surface and the corrosive medium.

Detection of in Situ Early Corrosion on Polymer-Coated Metal Substrates

Protective coating systems (PCS) are a common and facile method to protect metal substrates from corrosion. The corrosion control performance of polymer-coated metal substrates is still predominantly evaluated by visual assessment. Unfortunately, for many decades, PCS material development and performance testing has basically been a complicated process of waiting to determine which coating, in relative terms, allows corrosion to occur first from an intentionally created breach through the coating. This type of testing provides only relative ratings between PCS performance. Electrochemical methods, such as electrochemical impedance spectroscopy, each have caveats and pitfalls for qualifying or quantifying polymer-coated metal substrates. When these data are studied carefully, these measurements result in many false positive and false negative results compared with real environmental testing and the paths to failure vary dramatically. The critical issue is that these methods do not result in a scientific basis for understanding either the pathway(s) or progressive milestones toward diminished PCS performance, failure, and the loss of substrate structural integrity for coated substrates. Data supports that ultimately all PCS fail to provide the necessary substrate protection. However, to make substantive gains, scientists and engineers require a rational basis to design, engineer, test, quantify, and/or estimate service life and remaining service life and repair future generations of PCS. Our research goal was to establish a quantifiable characterization protocol (CP) that directly detected, monitored, and ideally quantified the pathway(s) and important milestones of PCS corrosion spatially and temporally, with or without defects which related with testing and assessment variables regardless of environmental severity (real, laboratory, or accelerated). We report herein the CP and the results from an embedded pH-sensitive "turn-on" fluorescent probe blended with a simplified thermoplastic model PCS. The results support that the average-localized macroscopic pH is detected and tracked, and these "molecular titrations" result in values consistent with literature pH citations for premacroscopic corrosion processes, that is, before delamination and a detectable breach. The CP results are an improvement over visual corrosion detection and yet proportional to the steel substrate corrosion. The CP results deliver extreme early detection (within minutes), spatial and temporal tracking, and potentially quantifiable performance differences for the pathways and milestones toward failure of coated substrates with validated sensitivity to variables such as defect versus defect-free films, blending solvent type(s) influence, differences from varied degrees of annealing relative to T_g (thermoplastic films), substrate topography, and preparation differences. The CP utilizes small sample areas (25 mm spheres) and gathers data in a manner designed to improve statistical relevancy, provide results within short timeframes using real-time testing, diminish materials-testing timelines, and connect results with laboratory, accelerated, and real environmental severity differences. The results support that the CP directly measured the earliest possible in situ corrosion processes using defect and defect-free simplified model PCS.

Robust Superhydrophobic Cotton Fibers Prepared by Simple Dip-Coating Approach Using Chemical and Plasma-Etching Pretreatments

The preparation of superhydrophobic textiles with high mechanical and chemical durability is challenging. Here, facile and fluorine-free methods, using alkali and plasma-etching treatments, followed by the addition of silica nanoparticles and tetraethyl orthosilicate (TEOS), were used to prepare superhydrophobic cotton surfaces. With different input variables and etching techniques, superhydrophobic cotton fabrics with high chemical and mechanical durability were successfully prepared, with contact angles up to 173°. A control of the surface architecture at the nanoscale in combination with a homogeneous repellent layer of TEOS in the cotton surface was achieved. The repellent properties of the as-prepared cotton remain stable under accelerated laundering and abrasion test conditions. The etching pretreatment by alkali or plasma plays a key role in obtaining superhydrophobic cotton surfaces.

Anticorrosion Properties of Epoxy Composite Coating Reinforced by Molybdate-Intercalated Functionalized Layered Double Hydroxide

Herein, an intercalation modification technique is proposed to improve the anticorrosion performance of polymeric coatings. Molybdate, an inhibitor, was intercalated to bestow inhibitive attributes, while functionalization of the layered double hydroxide (LDH) reservoir was performed to augment the interfacial adhesion of LDH with the polymer matrix and steel surfaces. The intercalation and functionalization of Mg–Al–LDH was characterized by Fourier-transform infrared spectroscopy, X-ray diffraction, and thermogravimetric analysis. The corrosion inhibition effectiveness of the prepared composite coating was analyzed using potentiodynamic polarization and electrochemical impedance spectroscopy. The electrochemical results revealed that the protective performance of epoxy coating was significantly enhanced by the addition of functionalized double hydroxide. The corrosion protection efficiency of the composite coating was improved by more than 98%, while the corrosion rate was lowered by ~98%, respectively, with the addition of 1 wt.% of functionalized LDH.

Analytical assessment to develop innovative nanostructured BPA-free epoxy-silica resins as multifunctional stone conservation materials

Bisphenol A (BPA)-free epoxy resins, synthesized from low molecular weight cycloaliphatic compounds, may represents promising materials for stone conservation due to their very appealing and tunable physico-chemical properties, such as viscosity, curing rate and penetration ability, being also easy to apply and handle. Furthermore, alkoxysilanes have been widely employed as inorganic strengtheners since they are easily hydrolysed inside lithic substrates affording SiO linkages with the stone matrix. Taking into account the advantages of these two classes of materials, this work has been focused on the development of innovative conservation materials, based on hybrid epoxy-silica BPA-free resins obtained by reaction of 1,4-cycloexanedimethanol diglycidylether (CHDM-DGE) with various siloxane precursors, i.e. glycidoxypropylmethyldiethoxysilane (GPTMS), tetraethyl orthosilicate (TEOS) and isobutyltrimethoxysilane (iBuTMS), using the 1,8-diaminooctane (DAO) as epoxy hardener. Thanks to Raman spectroscopy the synthesis processes have been successfully monitored, allowing the identification of oxirane rings opening as well as the formation of the cross-linked organic-inorganic networks. In accordance with the spectroscopic data, the thermal studies carried out by TGA and DSC techniques have pointed that GPTMS is a suitable siloxane precursor to synthesize the most stable samples against temperature degradation. GPTMS-containing resins have also shown good performances in the dynamic mechanical analysis (DMA) and in contact angle investigations, with values indicating considerable hydrophobic properties. SEM analyses have highlighted a great homogeneity over the entire observed areas, without formations of clusters and/or aggregates bigger than 45 μm, for the cited materials, confirming the efficiency of GPTMS as coupling agent to enhance the organic/inorganic interphase bonding. The variations provided by the incorporation of nanostructured titania, specifically synthesized, inside the epoxy-silica hybrids have been also evaluated. According to all the collected results, the hybrid materials here reported have proven to be promising multifunctional products for potential application in the field of stone conservation.

High performance anti-corrosive epoxy–titania hybrid nanocomposite coatings

Mechanical stability, surface hydrophobicity, and thermal stability of anticorrosive polymeric coatings play a significant role in technological and industrial fields.