Kinetic Diagnostics and Synthetic Design of Platinum Group Metal-Free Electrocatalysts for the Oxygen Reduction Reaction Using Reactivity Maps and Site Utilization Descriptors

Chemical Kinetic Method for Active-Site Quantification in Fe-N-C Catalysts and Correlation with Molecular Probe and Spectroscopic Site-Counting Methods

Mononuclear Fe ions ligated by nitrogen (FeNx) dispersed on nitrogen-doped carbon (Fe-N-C) serve as active centers for electrocatalytic O2 reduction and thermocatalytic aerobic oxidations. Despite their promise as replacements for precious metals in a variety of practical applications, such as fuel cells, the discovery of new Fe-N-C catalysts has relied primarily on empirical approaches. In this context, the development of quantitative structure-reactivity relationships and benchmarking of catalysts prepared by different synthetic routes and by different laboratories would be facilitated by the broader adoption of methods to quantify atomically dispersed FeNx active centers. In this study, we develop a kinetic probe reaction method that uses the aerobic oxidation of a model hydroquinone substrate to quantify the density of FeNx centers in Fe-N-C catalysts. The kinetic method is compared with low-temperature Mössbauer spectroscopy, CO pulse chemisorption, and electrochemical reductive stripping of NO derived from NO2- on a suite of Fe-N-C catalysts prepared by diverse routes and featuring either the exclusive presence of Fe as FeNx sites or the coexistence of aggregated Fe species in addition to FeNx. The FeNx site densities derived from the kinetic method correlate well with those obtained from CO pulse chemisorption and Mössbauer spectroscopy. The broad survey of Fe-N-C materials also reveals the presence of outliers and challenges associated with each site quantification approach. The kinetic method developed here does not require pretreatments that may alter active-site distributions or specialized equipment beyond reaction vessels and standard analytical instrumentation.

Design of Efficient Oxygen Reduction Reaction Catalysts with Single Transition Metal Atom on N-Doped Graphdiyne

The revelation of the underlying structure-property relationship of single-atom catalysts (SACs) is a fundamental issue in the oxygen reduction reaction (ORR). Here we present systematic theoretical and experimental investigations of various N-doped graphdiyne (NGDY) supported transition metals (TMs) to shed light on this relationship. Calculation results indicate that the TMs' comprehensive activities follow the order of Pd@NGDY > Ni@NGDY > Co@NGDY > Fe@NGDY, which fits well with our experimental conclusion. Moreover, detailed structure-property relationship (194 in total) analysis suggests that the key-species binding stability (ΔG*OH), the d-orbital center (εd/εd-a) and charge transfer (ΔQTM/ΔQTM-a) of the active metal before/after reactants adsorption and the bond length of TM-O (LTM-O) as descriptors can well reflect the intermediate binding stability or ORR activity on different TM-SACs. Specifically, the change trend of catalytic activity is opposite to that of intermediate binding stability, meaning that too strongly bonded *OOH, *O, and *OH intermediates are unfavorable for ORR.

Importance of broken geometric symmetry of single-atom Pt sites for efficient electrocatalysis

Platinum single-atom catalysts hold promise as a new frontier in heterogeneous electrocatalysis. However, the exact chemical nature of active Pt sites is highly elusive, arousing many hypotheses to compensate for the significant discrepancies between experiments and theories. Here, we identify the stabilization of low-coordinated Pt^II species on carbon-based Pt single-atom catalysts, which have rarely been found as reaction intermediates of homogeneous Pt^II catalysts but have often been proposed as catalytic sites for Pt single-atom catalysts from theory. Advanced online spectroscopic studies reveal multiple identities of Pt^II moieties on the single-atom catalysts beyond ideally four-coordinated Pt^II-N₄. Notably, decreasing Pt content to 0.15 wt.% enables the differentiation of low-coordinated Pt^II species from the four-coordinated ones, demonstrating their critical role in the chlorine evolution reaction. This study may afford general guidelines for achieving a high electrocatalytic performance of carbon-based single-atom catalysts based on other d⁸ metal ions.

FeNC Oxygen Reduction Electrocatalyst with High Utilization Penta-Coordinated Sites

Atomic Fe in N-doped carbon (FeNC) electrocatalysts for oxygen (O₂ ) reduction at the cathode of proton exchange membrane fuel cells are the most promising alternative to platinum-group-metal catalysts. Despite recent progress on atomic FeNC O₂  reduction, their controlled synthesis and stability for practical applications remain challenging. A two-step synthesis approach has recently led to significant advances in terms of Fe-loading and mass activity; however, the Fe utilization remains low owing to the difficulty of building scaffolds with sufficient porosity that electrochemically exposes the active sites. Herein, this issue is addressed by coordinating Fe in a highly porous nitrogen-doped carbon support (≈3295 m²  g^-1 ), prepared by pyrolysis of inexpensive 2,4,6-triaminopyrimidine and a Mg²⁺ salt active site template and porogen. Upon Fe coordination, a high electrochemical active site density of 2.54 × 10¹⁹  sites g_FeNC ^-1  and a record 52% FeN_x electrochemical utilization based on in situ nitrite stripping are achieved. The Fe single atoms are characterized pre- and post-electrochemical accelerated stress testing by aberration-corrected high-angle annular dark field scanning transmission electron microscopy, showing no Fe clustering. Moreover, ex situ X-ray absorption spectroscopy and low-temperature Mössbauer spectroscopy suggest the presence of penta-coordinated Fe sites, which are further studied by density functional theory calculations.

Carbon Nanocage with Maximum Utilization of Atomically Dispersed Iron as Efficient Oxygen Electroreduction Nanoreactor

As key parameters of electrocatalysts, the density and utilization of active sites determine the electrocatalytic performance toward oxygen reduction reaction. Unfortunately, prevalent oxygen electrocatalysts fail to maximize the utilization of active sites due to inappropriate nanostructural design. Herein, a nano-emulsion induced polymerization self-assembly strategy is employed to prepare hierarchical meso-/microporous N/S co-doped carbon nanocage with atomically dispersed FeN₄ (denoted as Meso/Micro-FeNSC). In situ scanning electrochemical microscopy technology reveals the density of available active sites for Meso/Micro-FeNSC reach to 3.57 × 10¹⁴ sites cm^-2 , representing more than threefold improvement compared to micropore-dominant Micro-FeNSC counterpart (1.07 × 10¹⁴ sites cm^-2 ). Additionally, the turnover frequency of Meso/Micro-FeNSC is also improved to 0.69 from 0.50 e^- site^-1 s^-1 for Micro-FeNSC. These properties motivate Meso/Micro-FeNSC as efficient oxygen electroreduction electrocatalyst, in terms of outstanding half-wave potential (0.91 V), remarkable kinetic mass specific activity (68.65 A g^-1 ), and excellent robustness. The assembled Zn-air batteries with Meso/Micro-FeNSC deliver high peak power density (264.34 mW cm^-2 ), large specific capacity (814.09 mA h g^-1 ), and long cycle life (>200 h). This work sheds lights on quantifying active site density and the significance of maximum utilization of active sites for rational design of advanced catalysts.