Acetylation of chicken feathers for thermoplastic applications

Natural polysaccharides and proteins-based films for potential food packaging and mulch applications: A review

Conventional nondegradable packaging and mulch films, after reaching the end of their use, become a major source of waste and are primarily disposed of in landfills. Accumulation of non-degradable film residues in the soil leads to diminished soil fertility, reduced crop yield, and can potentially affect humans. Application of degradable films is still limited due to the high cost, poor mechanical, and gas barrier properties of current biobased synthetic polymers. In this respect, natural polysaccharides and proteins can offer potential solutions. Having versatile functional groups, three-dimensional network structures, biodegradability, ease of processing, and the potential for surface modifications make polysaccharides and proteins excellent candidates for quality films. Besides, their low-cost availability as industrial waste/byproducts makes them cost-effective alternatives. This review paper covers the performance properties, cost assessment, and in-depth analysis of macromolecular structures of some natural polysaccharides and proteins-based films that have great potential for packaging and mulch applications. Proper dissolution of biopolymers to improve molecular interactions and entanglement, and establishment of crosslinkages to form an ordered and cohesive polymeric structure can help to obtain films with good properties. Simple aqueous-based film formulation techniques and utilization of waste/byproducts can stimulate the adoption of affordable biobased films on a large-scale.

Biodegradable Packaging Materials from Animal Processing Co-Products and Wastes: An Overview

Biodegradable polymers are non-toxic, environmentally friendly biopolymers with considerable mechanical and barrier properties that can be degraded in industrial or home composting conditions. These biopolymers can be generated from sustainable natural sources or from the agricultural and animal processing co-products and wastes. Animals processing co-products are low value, underutilized, non-meat components that are generally generated from meat processing or slaughterhouse such as hide, blood, some offal etc. These are often converted into low-value products such as animal feed or in some cases disposed of as waste. Collagen, gelatin, keratin, myofibrillar proteins, and chitosan are the major value-added biopolymers obtained from the processing of animal's products. While these have many applications in food and pharmaceutical industries, a significant amount is underutilized and therefore hold potential for use in the generation of bioplastics. This review summarizes the research progress on the utilization of meat processing co-products to fabricate biodegradable polymers with the main focus on food industry applications. In addition, the factors affecting the application of biodegradable polymers in the packaging sector, their current industrial status, and regulations are also discussed.

Thermal responsive poly(N-isopropylacrylamide) grafted chicken feather keratin prepared via surface initiated aqueous Cu(0)-mediated RDRP: Synthesis and properties

Poultry chicken feather keratin was extracted and then modified for the fabrication of keratin-graft-PNIPAM copolymers. The keratin was well extracted from feather fiber and powdered. Subsequently, it underwent the surficial functionalization process with initiator groups. After the study conducted full disproportionation of Cu(I)Br/Me₆Tren into Cu(0) and Cu(II)Br₂ in the solvent, surface initiated aqueous Cu(0)-mediated reversible-deactivation radical polymerization (RDRP) of N-isopropylacrylamide (NIPAM) was performed in a methanol/water mixture solvent. The reaction was performed rapidly and efficiently, during which over 100% graft rate was achieved at 60 min. After 6 h reaction, 200% graft rate could be achieved. High graft rate (up to 287%) was achieved, and graft rate could be regulated by controlling the reaction time and the addition of monomer. The fabricated keratin-g-PNIPAM exhibited a rough surface. As revealed from the results of thermal analysis, the thermal stability of keratin-g-PNIPAM was enhanced noticeably compared with the original keratin. Besides, grafted PNIPAM chains exhibited a higher glass transition temperature. The grafted keratin particles displayed enhanced hydrophilicity. Keratin-g-PNIPAMs exhibit a lower LCST comparing to homopolymer and the flocculation in hot water behavior could be controlled by regulating graft rate.

Synthesis and Characterization of Methyl Cellulose/Keratin Hydrolysate Composite Membranes

It is known that aqueous keratin hydrolysate solutions can be produced from feathers using superheated water as solvent. This method is optimized in this study by varying the time and temperature of the heat treatment in order to obtain a high solute content in the solution. With the dissolved polypeptides, films are produced using methyl cellulose as supporting material. Thereby, novel composite membranes are produced from bio-waste. It is expected that these materials exhibit both protein and polysaccharide properties. The influence of the embedded keratin hydrolysates on the methyl cellulose structure is investigated using Fourier transform infrared spectroscopy (FTIR) and wide angle X-ray diffraction (WAXD). Adsorption peaks of both components are present in the spectra of the membranes, while the X-ray analysis shows that the polypeptides are incorporated into the semi-crystalline methyl cellulose structure. This behavior significantly influences the mechanical properties of the composite films as is shown by tensile tests. Since further processing steps, e.g., crosslinking, may involve a heat treatment, thermogravimetric analysis (TGA) is applied to obtain information on the thermal stability of the composite materials.

Non-food industrial applications of poultry feathers

Poultry feathers are one of the unique coproducts that have versatile applications ranging from composites, fibers, tissue engineering scaffolds, nano and micro particles, electronic devices and many others. Despite their low cost, abundant availability, wide applicability and unique properties, non-food industrial applications of feather keratin are very limited. Poor-thermoplasticity, difficulty in dissolving keratin and limited knowledge on the processability and properties of products developed are some of the limitations for the large scale use of feather/keratin. Nevertheless, increasing interests in using renewable and sustainable raw materials and need to decrease dependence on non-renewable petroleum resources make feathers an attractive raw material for bioproducts. This review provides an overview of the products developed from poultry feathers and their limitations and advantages.

Conversion of chicken feather waste to N-doped carbon nanotubes for the catalytic reduction of 4-nitrophenol

Poultry feather is renewable, inexpensive and abundantly available. It holds great business potentials if poultry feather can be converted into valuable functional materials. Herein, we describe a strategy for the catalytic conversion of chicken feather waste to Ni3S2-carbon coaxial nanofibers (Ni3S2@C) which can be further converted to nitrogen doped carbon nanotubes (N-CNTs). Both Ni3S2@C and N-CNTs exhibit high catalytic activity and good reusability in the reduction of 4-nitrophenol (4-NP) to 4-aminophenol (4-AP) by NaBH4 with a first-order rate constant (k) of 0.9 × 10(-3) s(-1) and 2.1 × 10(-3) s(-1), respectively. The catalytic activity of N-CNTs is better than that of N-doped graphene and comparable to commonly used noble metal catalysts. The N content in N-CNTs reaches as high as 6.43%, which is responsible for the excellent catalytic performance. This strategy provides an efficient and low-cost method for the comprehensive utilization of chicken feathers. Moreover, this study provides a new direction for the application of N-CNTs.

In-situ modification, regeneration, and application of keratin biopolymer for arsenic removal

Chemical modification of chicken feathers (CF) and their subsequent role in arsenic removal from water is presented in this paper. The ground CF were chemically treated with four selective dopants such as poly (ethylene glycol) (PEG) diglycidyl ether, poly (N-isopropylacrylamide) (PNIPAM), allyl alcohol (AA) and TrisilanolCyclohexyl POSS. After modification, the solubilized keratin was regenerated by precipitation at acidic pH. The structural changes and properties of modified biopolymer were compared with untreated CF and confirmed by different characterization techniques such as SEM, FTIR, XRD, and DSC. The TGA data was used to discuss thermal decomposition and kinetic behavior of modified biopolymer exhaustively. The modified biopolymers were further investigated as biosorbents for their application in As(III) removal from water. The AA and POSS supported biosorbents executed high removal capacity for As(III) up to 11.5 × 10(-2)and 11.0 × 10(-2)mg/g from 100ml arsenic polluted water solution respectively. Thermodynamic parameters such as ΔG(0), ΔH(0), ΔS(0) were also evaluated with the finding that overall sorption process was endothermic and spontaneous in nature. Based on linear and non-linear regression analysis, Freundlich Isotherm model showed good fit for obtained sorption data apart from high linear regression values supporting Langmuir isotherm model in sorption of As(III).

One for two: conversion of waste chicken feathers to carbon microspheres and (NH4)HCO3

Pyrolysis of 1 g of waste chicken feathers (quills and barbs) in supercritical carbon dioxide (sc-CO2) system at 600 °C for 3 h leads to the formation of 0.25 g well-shaped carbon microspheres with diameters of 1-5 μm and 0.26 g ammonium bicarbonate ((NH4)HCO3). The products were characterized by powder X-ray diffraction (XRD), Field emission scanning electron microscopy (FE-SEM), Raman spectroscopic, FT-IR spectrum, X-ray electron spectroscopy (XPS), and N2 adsorption/desorption measurements. The obtained carbon microspheres displayed great superhydrophobicity as fabric coatings materials, with the water contact angle of up to 165.2±2.5°. The strategy is simple, efficient, does not require any toxic chemicals or catalysts, and generates two valuable materials at the same time. Moreover, other nitrogen-containing materials (such as nylon and amino acids) can also be converted to carbon microspheres and (NH4)HCO3 in the sc-CO2 system. This provides a simple strategy to extract the nitrogen content from natural and man-made waste materials and generate (NH4)HCO3 as fertilizer.