Structural Characterization of Mesoporous Organosilica Films for Ultralow-k Dielectrics

Mesoporous Silica-Based Materials for Electronics-Oriented Applications

Electronics, and nanoelectronics in particular, represent one of the most promising branches of technology. The search for novel and more efficient materials seems to be natural here. Thus far, silicon-based devices have been monopolizing this domain. Indeed, it is justified since it allows for significant miniaturization of electronic elements by their densification in integrated circuits. Nevertheless, silicon has some restrictions. Since this material is applied in the bulk form, the miniaturization limit seems to be already reached. Moreover, smaller silicon-based elements (mainly processors) need much more energy and generate significantly more heat than their larger counterparts. In our opinion, the future belongs to nanostructured materials where a proper structure is obtained by means of bottom-up nanotechnology. A great example of a material utilizing nanostructuring is mesoporous silica, which, due to its outstanding properties, can find numerous applications in electronic devices. This focused review is devoted to the application of porous silica-based materials in electronics. We guide the reader through the development and most crucial findings of porous silica from its first synthesis in 1992 to the present. The article describes constant struggle of researchers to find better solutions to supercapacitors, lower the k value or redox-active hybrids while maintaining robust mechanical properties. Finally, the last section refers to ultra-modern applications of silica such as molecular artificial neural networks or super-dense magnetic memory storage.

The thermoelectric properties of Au nanoparticle-incorporated Al-doped mesoporous ZnO thin films

Mesoporous Al-doped ZnO thin films incorporated with gold nanoparticles (Au NPs) were synthesized using a sol-gel and evaporation-induced self-assembly process. In this study, the complementary effects of Au NP incorporation and Al doping on the thermoelectric properties of mesoporous ZnO thin films were analysed. The incorporated Au NPs induced an increase in electrical conductivity but a detriment in the pore arrangement of the mesoporous ZnO thin film, which was accompanied by a decrease in porosity. However, the addition of the Al dopant minimized the pore structural collapse because of the inhibition of the grain growth in the ZnO skeletal structure, resulting in the enhancement of the pore arrangement and porosity. When the Au NPs and Al dopant were added at the same time, the degradation in the pore structure was minimized and the electrical conductivity was effectively increased, but the absolute value of the Seebeck coefficient was decreased. However, as a result, the thermoelectric power factor was increased by 2.4 times compared to that of the pristine mesoporous ZnO thin film. It was found that co-introducing the Au NPs and Al doping to the mesoporous ZnO structure was effective in preserving the pore structure and increasing the electric conductivity, thereby enhancing the thermoelectric property of the mesoporous ZnO thin film.

Syndiotactic Polystyrene/Hybrid Silica Spheres of POSS Siloxane Composites Exhibiting Ultralow Dielectric Constant

Homogeneously dispersed hybrid silica/syndiotactic polystyrene composites were investigated for low-κ dielectric applications. The composites were prepared by a solution blending method, and their microstructures were analyzed by SEM, TEM, and AFM. Crystallization and phase transformation behavior of sPS were investigated using differential scanning calorimetry and wide-angle X-ray diffraction. These composites exhibited improved thermal stability and reduced thermal expansion coefficients. Promising dielectric properties were observed for the composites in the microwave frequency region with a dielectric constant (κ = 1.95) and loss (tan δ = 10(-4)) at 5 GHz.

Getting order in mesostructured thin films, from pore organization to crystalline walls, the case of 3-glycidoxypropyltrimethoxysilane

A new type of hybrid organic–inorganic film showing long-range ordered mesostructure and crystalline pore walls has been successfully prepared.

Improved dielectric and mechanical properties of polystyrene-hybrid silica sphere composite induced through bifunctionalization at the interface

Hybrid silica spheres (HS) of size 270-350 nm with vinyl and aminopropyl surface groups were incorporated in polystyrene (PS), and its effect on dielectric properties, coefficient of thermal expansion (CTE), and strength of PS-HS composite was studied. Incorporation of HS in PS followed a decrease in the dielectric constant from 3.2 for PS to 2.6 for composite with 7.5 vol % HS. The decrease in the dielectric constant was attributed to (i) increased interfacial porosity, (ii) formation of anhydrous HS having low dielectric constant, during hot processing of the composites, and (iii) dispersion and preservation of the anhydrous HS in the hydrophobic matrix. The dielectric constant of the composites with HS content up to 7.5 vol % does not vary much with temperature in the range from -20 to 65 °C. These composites also exhibited reduced CTE and improved flexural strength/stiffness due to good interfacial bonding through HS vinyl groups and dispersion of the filler in the matrix. The dielectric loss increased with HS content, and the loss measured for 7.5 vol % PS-HS composite was 6 × 10(-3), as compared to 10(-4) for PS. At HS loading above 7.5 vol %, the tendency of HS to agglomerate and form percolated structure lead to an increase in the dielectric constant and decrease in the mechanical properties of the composites.

Mesoporous Thin Films: An Example of Pore Engineered Material

Self-assembly through supramolecular templates is an advanced process for preparing thin films with ordered mesostructure and tuned pore arrays; the overall process is a combination of sol-gel and supramolecular chemistry, while the organization is driven by solvent evaporation. Controlling of the process allows obtaining a nanomaterial whose ordered and open porosity can be exploited for applications in different fields. In the article we give a general overview of self-assembly during thin films deposition from a liquid phase and we present some possible fields of applications.

Electrochemical Properties of Carbon Nanoparticles Entrapped in Silica Matrix

Carbon-based electrode materials have been widely used for many years for electrochemical charge storage, energy generation, and catalysis. We have developed an electrode material with high specific capacitance by entrapping graphite nanoparticles into a sol-gel network. Films from the resulting colloidal suspensions were highly porous due to the removal of the entrapped organic solvents from sol-gel matrix giving rise to high Brunauer-Emmett-Teller (BET) specific surface areas (654 m(2)/g) and a high capacitance density ( approximately 37 F/g). An exponential increase of capacitance was observed with decreasing scan rates in cyclic voltammetry studies on these films suggesting the presence of pores ranging from micro (< 2 nm) to mesopores. BET surface analysis and scanning electron microscope images of these films also confirmed the presence of the micropores as well as mesopores. A steep drop in the double layer capacitance with polar electrolytes was observed when the films were rendered hydrophilic upon exposure to a mild oxygen plasma. We propose a model whereby the microporous hydrophobic sol-gel matrix perturbs the hydration of ions which moves ions closer to the graphite nanoparticles and consequently increase the capacitance of the film.

Stabilization of well-organized transient micellar phases in CTAB-templated silica and organosilica thin films

The influence of some previously reported critical parameters (aging of the silica sol, humidity, % of trivalent precursor) controlling the nature and the degree of organization of mesophases is studied in detail for CTAB-templated silica and organosilicate films prepared by rapid evaporation techniques. It is shown that all of these parameters directly influence the silica-condensation kinetics. Concerning films with the 2D-hexagonal structure belonging to the CTAB-water phase diagram, the mesophase is mainly stabilized by interactions between cylindrical micelles, and the reactivity of the silica sol does not drastically modify the extent of the order in films. In contrast, the formation of a rigid silica network just after the micellar organization appears to be crucial to prepare well-organized films with the 3D-hexagonal or the cubic transient structure. In the latter case, the size and reactivity of silica clusters have to be controlled to obtain rapid gelation in the deposited sol.

Thick silica gel coatings on methylsilsesquioxane monoliths using anisotropic phase separation

Silica gel coatings on methyltrimethoxysilane (MTMS)-derived monoliths have been studied using wetting transition. Wetting transition is observed in a small confined space, where a coating solution phase-separates into a well-coarsened dimension, making all the phase-separating polymerizing silica phase dynamically flow onto the existing surface of a mold. Bulk coating experiments have shown reductions of both macropore volume and diameter due to the coated layer. Comparing HPLC efficiencies of the coated monolith with those of the non-coated MTMS monolith revealed that the retention factors drastically increased in both normal- and reversed-phase modes. This is attributed to the existence of considerable amounts of accessible micropores left inside the coated layer, where analyte molecules travel and adsorb for a considerable period of time.

Mesoporous Hybrid Thin Films: The Physics and Chemistry Beneath

Mesoporous films containing organic or biological functions within an organised array of cavities are produced by combining sol-gel, self-assembly of supramolecular templates and surface chemistry. This paper reviews the essential physics and chemical concepts behind the synthesis of these complex multifunctional materials.

Porosity and mechanical properties of mesoporous thin films assessed by environmental ellipsometric porosimetry

Mesoordered silica thin films with cubic structures were prepared by evaporation induced self-assembly (EISA) with two types of structuring agent (CTAB and block copolymer F127). A complete and accurate description of these films was obtained by combining 2D-SAXS analyses, variable angle spectroscopic ellipsometry, and a specially designed environmental ellipsometric porosimetry (EEP) experiment. The EEP analysis is rapid and cheap and operates at ambient pressure and temperature. This latter experiment was performed with water and produced a set of water adsorption-desorption isotherms. A modified Kelvin equation, coupled with a modelisation of pores contraction, enabled the determination of the structural parameters of films porous networks: ellipsoidal pore diameters, porous volume, and surface area. Young moduli of films in the direction perpendicular to the substrates were calculated from these parameters.

Highly Ordered “Defect-Free” Self-Assembled Hybrid Films with a Tetragonal Mesostructure

One-pot self-assembled hybrid films were synthesized by the cohydrolysis of methyltriethoxysilane and tetraethoxysilane and deposited via dip-coating. The films show a high "defect-free" mesophase organization that extends throughout the film thickness and for domains of a micrometer scale, as shown by scanning transmission electron microscopy. We have defined these films defect-free to describe the high degree of order that is achieved without defects in the pore organization, such as dislocations of pores or stacking faults. A novel mesophase, which is tetragonal I4/mmm (space group), is observed in the films. This phase evolves but retains the same symmetry throughout a wide range of temperatures of calcination. The thermal stability and the structural changes as a function of the calcination temperature have been studied by small-angle X-ray scattering, scanning transmission electron microscopy, and Fourier transform infrared spectroscopy. In situ Fourier transform infrared spectroscopy employing synchrotron radiation has been used to study the kinetics of film formation during the deposition. The experiments have shown that the slower kinetics of silica species can explain the high degree of organization of the mesostructure.

Formation of Titanium Nitride Nanoparticles within Mesoporous Silica SBA-15

We report the first synthesis of titanium nitride (TiN) nanoparticles inside the nanoscale channels of mesoporous silica SBA-15. The TiN precursor, Ti(NMe(2))(4) in toluene, was incorporated into the methyl group-modified channels of the SBA-15 powder. The functionalization of pore surfaces with methyl groups generates hydrophobic surfaces that facilitate impregnation with Ti(NMe(2))(4) and minimizes reactions between the TiN precursor and the hydroxyl groups on the surface of SBA-15. Formation of TiN nanoparticles inside the mesoporous channels of SBA-15 was carried out by subsequent ammonolysis at high temperatures (700-750 degrees C). The final products have been characterized by TEM and EELS images, powder XRD patterns, FTIR spectra, UV-vis absorption spectra, and nitrogen adsorption isotherm measurements to confirm the presence and distribution of TiN nanoparticles in the SBA-15 samples.

Current Understanding of Formation Mechanisms in Surfactant-Templated Materials

Surfactant-templated materials are created through self-assembly in solutions containing both surfactant micelles and an inorganic species. The resulting materials are composites containing an organized surfactant micelle array encapsulated in the inorganic material. Removal of the surfactants generates nanoscale pores which replicate the highly organized micelle phase, producing high surface area materials with uniform pores that have applications in catalysis, molecular separation, encapsulation for sensors and slow release, and thin films for optoelectronics and photoelectrochemical devices. This review looks at recent work aimed at understanding how these materials self-assemble from dilute surfactant solutions to form intricate nanoscale configurations, which also often show complex and highly ordered structures on longer length scales.

Soap and sand: construction tools for nanotechnology

Nanotechnology is the science of making and using very small structures. As the scales of the constructions become smaller, the existing methods of making these structures--lithography, etching and micromoulding--although constantly improving, will reach physical limits. To overcome the limitations and create smaller, designed and ordered structures, a so-called 'bottom-up' approach must be used. In bottom-up manufacture, self-assembly and nanocasting using molecular assemblies is a burgeoning area of research producing promising materials with current and future applications. In particular, the use of amphiphilic molecules, such as surfactants, which are familiar to most people as the soap bubbles in their kitchen sink, form a range of very uniform structures in the 1-100 nm size range that can be used to direct the structure of other materials. This paper reviews the use of surfactant templating to create nanoscale structures focusing on recent advances in the understanding of how the ordered nanostructures form, and the developing appreciation of how emergent larger-scale structures made of these materials come about.

High-quality free-standing and oriented periodic mesoporous organosilica films grown without a solid substrate at the air–water interface

In this communication, we report the first synthesis of high-quality free-standing and oriented periodic mesoporous organosilica (PMO) films grown without a solid substrate, by surfactant templating at the air-water interface.