Structural study of mixtures of styrene isoprene two- and three-block copolymers

Responsive blends of block copolymers stabilize the hexagonally perforated lamellae morphology

Blends of block copolymers can form phases and exhibit features distinct from the constituent materials. We study thin film blends of cylinder-forming and lamellar-forming block copolymers across a range of substrate surface energies. Blend materials are responsive to interfacial energy, allowing selection of pure or coexisting phases based on surface chemistry. Blending stabilizes certain motifs that are typically metastable, and can be used to generate pure hexagonally perforated lamellar thin films across a range of film thicknesses and surface energies. This tolerant behavior is ascribed to the ability of blend materials to redistribute chains to stabilize otherwise high-energy defect structures. The blend responsiveness allows the morphology to be spatially defined through multi-tone chemical surface patterns.

Chain Redistribution Stabilizes Coexistence Phases in Block Copolymer Blends

The nanoscale morphologies of block copolymer (BCP) thin films are determined by chain architecture. Experimental studies of thin film blends of different BCP chain types have demonstrated that blending can stabilize new motifs, such as coexistence phases. Here, we deploy coarse-grained molecular dynamics (MD) simulations in order to better understand the self-assembly behavior of BCP blend thin films. We consider blends of lamella- and cylinder-forming BCP chains, studying their morphological makeup, the chain distribution within the morphology, and the underlying polymer chain conformations. Our simulations show that there are local concentration deviations at the scale of the morphological objects that dictate the local structure, and that BCP chains redistribute within the morphology so as to stabilize the structure. Underlying these effects are measurable distortions in the BCP chain conformations. The conformational freedom afforded by BCP blending stabilizes defects and allows coexistence phases to appear, while also leading to kinetic trapping effects. These results highlight the power of blending in designing the morphology that forms.

Fine control of the molecular weight and polymer dispersity via a latent monomeric retarder

A latent monomeric retarder was used for a one-shot polymerization with a defined MW and Đ.

Defects and defect engineering in Soft Matter

Soft matter covers a wide range of materials based on linear or branched polymers, gels and rubbers, amphiphilic (macro)molecules, colloids, and self-assembled structures. These materials have applications in various industries, all highly important for our daily life, and they control all biological functions; therefore, controlling and tailoring their properties is crucial. One way to approach this target is defect engineering, which aims to control defects in the material's structure, and/or to purposely add defects into it to trigger specific functions. While this approach has been a striking success story in crystalline inorganic hard matter, both for mechanical and electronic properties, and has also been applied to organic hard materials, defect engineering is rarely used in soft matter design. In this review, we present a survey on investigations on defects and/or defect engineering in nine classes of soft matter composed of liquid crystals, colloids, linear polymers with moderate degree of branching, hyperbranched polymers and dendrimers, conjugated polymers, polymeric networks, self-assembled amphiphiles and proteins, block copolymers and supramolecular polymers. This overview proposes a promising role of this approach for tuning the properties of soft matter.

Phase behavior of AB/CD diblock copolymer blends via coarse-grained simulation

The phase diagram of equimolar blends of AB and CD diblock copolymers has been studied using dissipative particle dynamics. All unlike blocks interacted with the same χ, except for the B-C interaction, for which χ_BC < 0 in order to prevent macrophase separation. The BC interaction was able to prevent macrophase separation except for low volume fractions of B and C (φ_BC⪅ 0.1) and relatively equal fractions of A and D. For high φ_BC (φ_BC⪆ 0.92), a disordered state was obtained. For all microphase separated states the shapes/morphologies were described by the ratios of the eigenvalues of the radius of gyration tensor and their sphericity. These were used to classify the domains as forming sphere, cylinders, lamellae, or branched/gyroidal structures. For φ_BC < 0.5 the BC domains acted as an interfacial region which compatibilized the A and D domains, while for φ_BC > 0.5 the BC domain filled in the space between A and D domains. Several interesting structures were formed including a novel connected/branched spheres morphology, hierarchical lamellae, concentric spheres/cylinders, and a combination of cylinders/lamellae. Comparisons are made with the linear diblock and linear triblock phase diagrams.

A15, σ, and a Quasicrystal: Access to Complex Particle Packings via Bidisperse Diblock Copolymer Blends

A renewed focus on the phase behavior of nominally single-component, compositionally asymmetric diblock copolymers has revealed a host of previously unanticipated Frank-Kasper (FK) and quasicrystalline phases. However, these periodic and aperiodic particle packings have thus far only been reported in low molecular weight, highly conformationally asymmetric diblock copolymers, leaving researchers with a relatively small library of polymers in which these phases can be studied. In this work, we report on a simple approach to access these morphologies: blending two diblock copolymers with the same corona block length and varied core block lengths. Compositionally symmetric and asymmetric polystyrene-b-1,4-polybutadiene (SB) diblock copolymers with constant corona block lengths were blended together and shown via small-angle X-ray scattering and transmission electron microscopy to order into the FK A15 and σ phases, as well as a dodecagonal quasicrystal, providing a route to various particle packings in high molecular weight diblock copolymer melts.

Versatile Controls of Microdomain Morphologies and Temperature Dependencies in Lamellar Spacing by Blending Diblock Copolymers Bearing Antisymmetric Compositions

The morphologies of the microphase-separated structures in the binary blends of diblock copolymers (AB/AB) have been studied intensively for the case of diblock copolymers bearing antisymmetric compositions with similar molecular weights. Here, the two diblock copolymers 1 and 2, of which compositions are 0.5 - x and 0.5 + x (0 < x < 0.5), respectively, were blended, and the morphology diagram was constructed in the plot of χZ vs the average composition of the A component, where χ is the interaction parameter between A and B segments and Z is the average degree of polymerization of the two AB diblock copolymers. The temperature-dependent morphologies were analyzed by synchrotron small-angle X-ray scattering (SAXS) measurements. It was found that the morphology diagram agrees in principle with the theoretical one for the neat AB diblocks by Matsen and Bates (Macromolecules 1996, 29, 1091-1098), although the disordered phase was a bit expanded in the experimentally determined morphology diagram. Anomalous temperature dependencies in the lamellar spacing have been also comprehensively studied for the binary blends of antisymmetric diblock copolymers as a function of the degree of compositional asymmetry by closely adjusting the average composition in the blend specimen at 0.50. For this purpose, more than 20 neat diblock copolymers have been synthesized with a wide range of compositions from 0.20 to 0.87 and a range of molecular weight of 12 000-33 800. The temperature dependencies of the lamellar spacing were also analyzed by synchrotron SAXS measurements. As a result, the following things were found. The scaling exponent α in D ∼ T α was still negative but slightly larger than the usual value (i.e., α = -0.33) for the smaller degree of asymmetry in the composition (i.e., x is small), while α became positive for the higher degree of asymmetry. The latter result is very anomalous because the temperature dependence is opposite (i.e., the lamellar spacing increases with an increase of temperature). The value of α was found to be linearly rationalized with the degree of asymmetry τ (which is especially introduced in the current paper for this purpose), for the binary blends with the average composition of 0.50. Based on this result, one can prepare lamellar microdomains, of which spacing does not change with temperature, by blending two diblock copolymers with τ = 1.33 (corresponding to 0.3 and 0.7 of compositions) having similar molecular weights. This would be important for manufacturing materials with properties (for instance, the optical property) independent of temperature. From the current study, the binary blends of the antisymmetric diblock copolymers are concluded to be versatile such that the precise controls of the morphologies and the temperature dependencies of the lamellar microdomains are plausible.

Rapid ordering of block copolymer thin films

Block-copolymers self-assemble into diverse morphologies, where nanoscale order can be finely tuned via block architecture and processing conditions. However, the ultimate usage of these materials in real-world applications may be hampered by the extremely long thermal annealing times-hours or days-required to achieve good order. Here, we provide an overview of the fundamentals of block-copolymer self-assembly kinetics, and review the techniques that have been demonstrated to influence, and enhance, these ordering kinetics. We discuss the inherent tradeoffs between oven annealing, solvent annealing, microwave annealing, zone annealing, and other directed self-assembly methods; including an assessment of spatial and temporal characteristics. We also review both real-space and reciprocal-space analysis techniques for quantifying order in these systems.

Selective directed self-assembly of coexisting morphologies using block copolymer blends

Directed self-assembly (DSA) of block copolymers is an emergent technique for nano-lithography, but is limited in the range of structures possible in a single fabrication step. Here we expand on traditional DSA chemical patterning. A blend of lamellar- and cylinder-forming block copolymers assembles on specially designed surface chemical line gratings, leading to the simultaneous formation of coexisting ordered morphologies in separate areas of the substrate. The competing energetics of polymer chain distortions and chemical mismatch with the substrate grating bias the system towards either line/space or dot array patterns, depending on the pitch and linewidth of the prepattern. This is in contrast to the typical DSA, wherein assembly of a single-component block copolymer on chemical templates generates patterns of either lines/spaces (lamellar) or hexagonal dot arrays (cylinders). In our approach, the chemical template encodes desired local spatial arrangements of coexisting design motifs, self-assembled from a single, sophisticated resist.

There is a limited range of structures available in nanolithography using directed self-assembled block copolymers. Here, Black and co-workers expand directed self-assembly chemical patterning by using a blend of lamellar and cylinder forming block copolymers on surface chemical line gratings.

Isoporous block copolymer membranes

The developments in membranes based on tailored block copolymers are reported with an emphasis on isoporous membranes. These membranes can be prepared in different geometries, namely flat sheets and hollow fibers. They display narrow pore size distributions due to their formation by self-assembly. The preparation of these membranes and possibilities to further functionalize such membranes will be discussed. Different ways to control the pore size will be addressed, and the potential of block copolymer blends to fabricate membranes with tailored pore sizes will be shown.

Self-assembled phases of block copolymer blend thin films

The patterns formed by self-assembled thin films of blended cylindrical and lamellar polystyrene-b-poly(methyl methacrylate) block copolymers can be either a spatially uniform, single type of nanostructure or separate, coexisting regions of cylinders and lamellae, depending on fractional composition and molecular weight ratio of the blend constituents. In blends of block copolymers with different molecular weights, the morphology of the smaller molecular weight component more strongly dictates the resulting pattern. Although molecular scale chain mixing distorts microdomain characteristic length scales from those of the pure components, even coexisting morphologies exhibit the same domain spacing. We quantitatively account for the phase behavior of thin-film blends of cylinders and lamellae using a physical, thermodynamic model balancing the energy of chain distortions with the entropy of mixing.