Interfacial Tension in Binary Polymer Blends in the Presence of Block Copolymers. 2. Effects of Additive Architecture and Composition

Synthesis of highly effective polyester/polyacrylate compatibilizers using switchable polymerization

Multiblock copolymers (MBCPs) comprising polyester and polyacrylate segments offer an efficient strategy for enhancing the performance of polyester and polyolefin blends but synthesis and structural modification of these MBCPs remains challenging. Here, we propose a method for synthesizing MBCPs via the switchable polymerization of epoxides, cyclic anhydrides, and acrylates using a dinuclear Co-complex, wherein the anhydride acts as a switcher. Detailed studies on the copolymerization process reveal that the successful synthesis of MBCPs is achieved by intramolecular bimetallic synergistic catalysis, producing MBCPs with controlled molecular weights and narrow dispersities. Owing to the high compatibility of the monomers, this method allows for producing MBCPs with diverse structures and block numbers. Moreover, the resulting MBCPs effectively enhance the performance of the polyester and polyacrylate blends, improving the toughness of polyesters. Studies on microphase separation show that MBCPs can effectively compatibilize immiscible blends, highlighting their potential as compatibilizers.

Dissipative Particle Dynamics Study on Interfacial Properties of Ternary H-Shaped Copolymer-Homopolymer Blends

Dissipative particle dynamics (DPD) simulations is used to study the effect of Am/2BmAm/2 and H-shaped (Am/4)2Bm(Am/4)2 block copolymers on the interfacial properties of ternary blends. Our simulations show the following: (i) The capacity of block copolymers to diminish interfacial tension is closely linked to their compositions. With identical molecular weights and concentrations, H-shaped block copolymers outperform triblock copolymers in mitigating interfacial tension. (ii) The interfacial tension within the blends correlates positively with the escalation in H-shaped block copolymer molecular weight. This correlation suggests that H-shaped block copolymers featuring a low molecular weight demonstrate superior efficacy as compatibilizers when contrasted with those possessing a high molecular weight. (iii) Enhancing the concentration of H-shaped block copolymers fosters their accumulation at the interface, leading to a reduction in correlations between immiscible homopolymers and a consequent decrease in interfacial tension. (iv) As the length of the homopolymer chains increases, there is a concurrent elevation in interfacial tension, suggesting that H-shaped block copolymers perform more effectively as compatibilizers in blends characterized by shorter homopolymer chain lengths. These findings elucidate the associations between the efficacy of H-shaped block copolymer compatibilizers and their specific molecular characteristics.

Gamma Radiation Processed Polymeric Materials for High Performance Applications: A Review

The polymeric properties are tailored and enhanced by high energy radiation processing, which is an effective technique to tune the physical, chemical, thermal, surface, and structural properties of the various thermoplastic and elastomeric polymeric components. The gamma and electron beam radiation are the most frequent radiation techniques used for crosslinking, compatibilizing, and grafting of various polymer blends and composites systems. The gamma radiation-induced grafting and crosslinking are the effective, rapid, clean, user-friendly, and well-controlled techniques for the polymeric materials for their properties improvement for high performance applications such as nuclear, automobile, electrical insulation, ink curing, surface modification, food packaging, medical, sterilization, and health-care in a different environment. Similarly, electron beam radiations crosslinking has been a well-known technique for properties development and has economic benefits over chemical crosslinking techniques. This review focuses on the development of polymeric multi component systems (functionalized polymer, blends, and nanohybrids), where partially nanoscale clay incorporation can achieve the desired properties, and partially by controlled high energy radiations crosslinking of blends and nanocomposites. In this review, various investigations have been studied on the development and modifications of polymeric systems, and controlled dose gamma radiation processed the polymer blends and clay-induced composites. Radiation induced grafting of the various monomers on the polymer backbone has been focused. Similarly, comparative studies of gamma and electron beam radiation and their effect on property devlopment have been focused. The high energy radiation modified polymers have been used in several high performance sectors, including automotive, wire and cable insulation, heat shrinkable tube, sterilization, biomedical, nuclear and space applications.

Effect of sequence distribution of block copolymers on the interfacial properties of ternary mixtures: a dissipative particle dynamics simulation

In this paper, the dissipative particle dynamics (DPD) simulations method is used to study the effect of sequence distribution of block copolymers on the interfacial properties between immiscible homopolymers. Five block copolymers with the same composition but different sequence lengths are utilized for simulation. The sequence distribution is varied from the alternating copolymer to the symmetric diblock copolymer. Our simulations show that the efficiency of the block copolymer in reducing the interfacial tension is highly dependent on both the degree of penetration of the copolymer chain into the homopolymer phase and the number of copolymers at the interface per area. The linear block copolymers AB with the sequence length of τ = 8 could both sufficiently extend into the homopolymer phases and exhibit a larger number of copolymers at the interface per area. Thereby the copolymer with the sequence length τ = 8 is more effective in reducing the interfacial tension compared to that of diblock copolymers and the alternating copolymers at the same concentration. This work offers useful tips for copolymer compatibilizer selection at the immiscible homopolymer mixture interfaces.

The Effects of Copolymer Compatibilizers on the Phase Structure Evolution in Polymer Blends-A Review

This paper summarizes the results of studies describing the effect of block and graft copolymers on the phase structure formation and evolution in immiscible polymer blends. The main phenomenological rules for prediction of the copolymer compatibilization efficiency are briefly described and compared with selected experimental data. The results of the theories of equilibrium distribution of a copolymer between the blend interface and the bulk phases and its effect on the blend interfacial tension are summarized. The theories of the compatibilizer effect on the droplet breakup in flow are analyzed. The mechanisms of the copolymer effect on the coalescence of droplets in flow are compared and their effect on the droplet size is shown. The problems of reliable description of the effect of a copolymer on the coalescence in quiescent state are presented. Obstacles to derivation of a realistic theory of the copolymer effect on the competition between the droplet breakup and coalescence are discussed. Selected experimental data are compared with the theoretical results.

Effects of Repulsion Parameter and Chain Length of Homopolymers on Interfacial Properties of An/Ax/2BxAx/2/Bm Blends: A DPD Simulation Study

We explored the effects of the repulsion parameter (aAB) and chain length (N_HA or N_HB) of homopolymers on the interfacial properties of A_n/A_x/2B_xA_x/2/B_m ternary polymeric blends using dissipative particle dynamics (DPD) simulations. Our simulations show that: (i) The ternary blends exhibit the significant segregation at the repulsion parameter (aAB = 40). (ii) Both the interfacial tension and the density of triblock copolymer at the center of the interface increase to a plateau with increasing the homopolymer chain length, which indicates that the triblock copolymers with shorter chain length exhibit better performance as the compatibilizers for stabilizing the blends. (iii) For the case of N_HA = 4 (chain length of homopolymers A_n) and N_HB (chain length of homopolymers B_m) ranging from 16 to 64, the blends exhibit larger interfacial widths with a weakened correlation between bead A_n and B_m of homopolymers, which indicates that the triblock copolymer compatibilizers (A_x/2B_xA_x/2) show better performance in reducing the interfacial tension. The effectiveness of triblock copolymer compatibilizers is, thus, controlled by the regulation of repulsion parameters and the homopolymer chain length. This work raises important considerations concerning the use of the triblock copolymer as compatibilizers in the immiscible homopolymer blend systems.

Dissipative Particle Dynamics Study on Interfacial Properties of Symmetric Ternary Polymeric Blends

We investigated the interfacial properties of symmetric ternary A_n/A_mB_m/B_n and A_n/A_m/2B_mA_m/2/B_n polymeric blends by means of dissipative particle dynamics (DPD) simulations. We systematically analyzed the effects of composition, chain length, and concentration of the copolymers on the interfacial tensions, interfacial widths, and the structures of each polymer component in the blends. Our simulations show that: (i) the efficiency of the copolymers in reducing the interfacial tension is highly dependent on their compositions. The triblock copolymers are more effective in reducing the interfacial tension compared to that of the diblock copolymers at the same chain length and concentration; (ii) the interfacial tension of the blends increases with increases in the triblock copolymer chain length, which indicates that the triblock copolymers with a shorter chain length exhibit a better performance as the compatibilizers compared to that of their counterparts with longer chain lengths; and (iii) elevating the triblock copolymer concentration can promote copolymer enrichment at the center of the interface, which enlarges the width of the phase interfaces and reduces the interfacial tension. These findings illustrate the correlations between the efficiency of copolymer compatibilizers and their detailed molecular parameters.

The Micellization of Well-Defined Single Graft Copolymers in Block Copolymer/Homopolymer Blends

A series of well-defined (polyisoprene)2(polystyrene), I2S, single graft copolymers with similar total molecular weights but different compositions, fPS, were blended with a low molecular weight polyisoprene homopolymer matrix at a constant concentration 2 wt%, and the micellar characteristics were studied by small-angle x-ray scattering. To investigate the effect of macromolecular architecture on the formation and characteristics of micelles, the results on the single graft copolymers were compared with those of the corresponding linear polystyrene-b-polyisoprene diblock copolymers, SI. The comparison reveals that the polystyrene core chains are more stretched in the case of graft copolymer micelles. Stretching turned out to be purely a result of the architecture due to the second polyisoprene block in the corona. The micellization of a (polystyrene)2(polyisoprene), S2I, graft copolymer was also studied, and the comparison with the results of the corresponding I2S and SI copolymers emphasizes the need for a critical core volume rather than a critical length of the core-forming block, in order to have stable micelles. Finally, the absence of micellization in the case of the I2S copolymer with the highest polystyrene volume fraction is discussed. For this sample, macrophase separation occurs, with polyisoprene cylinders formed in the copolymer-rich domains of the phase-separated blends.

How Does the Number of Arms Affect the Properties of Mikto-Arm Stars in a Selective Oligomeric Matrix? Insights from Atomistic Simulations

We present a simulation study of amphiphilic mikto-arm star copolymers in a selective polymer host. By means of atomistic molecular dynamics simulations, we examine the structural and dynamical properties of mikto-arm stars with varying number, n, of poly(ethylene oxide) (PEO) and polystyrene (PS) arms, (PEO) n (PS) n in a 33% wt blend with an oligomeric PEO host (o-PEO). As the number of arms increases, the stars resemble more spherical particles with less separated PEO and PS intramolecular domains. As a result of their internal morphology and associated geometrical constraints, the mikto-arm stars self-assemble either into cylindrical-like objects or a percolated network with increasing n, within the o-PEO matrix. The segmental dynamics is mostly governed by the star architecture and the heterogeneous local environment, formed by the intra- and intermolecular nanosegregation. We discuss the role of each factor and compare the results with previously published studies on mikto-arm stars.

Effect of macromolecular architecture on the self-assembly behavior of copolymers in a selective polymer host

We present a detailed simulation study of the structural and dynamical behavior of star-shaped mikto-arm (polystyrene)8(poly(ethylene oxide))8, (PS)8(PEO)8, copolymers with eight arms of each type, versus that of a linear polystyrene-block-poly(ethylene oxide), PS-b-PEO, diblock, in a selective homopolymer host. Both copolymers are blended at the same weight fraction 33% with an oligomeric PEO host. We use atomistic molecular dynamics simulations to account for the molecular interactions present in the blends and to study quantitatively the dynamical and structural properties of these systems. The presence of the selective oligomeric PEO host leads to the formation of complex self-assembled structures. While cylindrical structures are formed in the case of linear diblock copolymers, mikto-arm star copolymers form percolated interconnected assemblies within the PEO host. The cylindrical objects formed by the linear diblock copolymers exhibit a higher degree of compactness and a weaker temperature dependence than the percolated network formed by their star-shaped analogues. The dynamics is governed primarily by the local structural heterogeneity, i.e., the environment around a segment, which is determined by the interaction between the different components, the macromolecular architecture of the copolymer as well as the associated geometrical constrains. Our data further stress the fact that the structural and dynamical properties in these blends may be controlled/tuned by the macromolecular architecture of the copolymer and/or by adjusting the temperature.

Molecular Dynamics Simulations of Surface and Interfacial Tension of Graft Polymer Melts

Understanding the surface properties of polymer melts is crucial for designing new polymeric coatings, adhesives, and composites. Here, we study the effect of molecular architecture on surface and interfacial tension of melts of graft and linear polymers by molecular dynamics simulations. In particular, we elucidate the effect of the degree of polymerization of the side chains n_sc and their grafting density 1/ n_g on the surface tension of the graft polymer/vacuum interface, γ_G, and the interfacial tension of the interface between graft and linear polymer melts, γ_GL. For the case of the graft polymer/vacuum interface, our simulations confirm that the surface tension is a linear function of the fraction of the backbone ends f_be and side chain ends f_se, γ_G = γ_∞ - γ_be f_be - Δγ f_se, where γ_∞ is the surface tension of the system of graft polymers with infinite molecular weight and γ_be and Δγ are surface tension contributions from backbone ends and difference between contributions coming from the side chain ends and grafting points, respectively. This dependence of the surface tension highlights the entropic origin of the surface tension corrections associated with the redistribution of the grafting points and ends at the interface. However, the interfacial tension of the interface between graft and linear polymer melts does not show any significant dependence on the molecular structure of the graft polymers, thus pointing out the dominance of enthalpic contribution to the interfacial tension.

Compatibilization of Immiscible Polymer Blends Using in Situ Formed Janus Nanomicelles by Reactive Blending

Block or graft copolymers located at polymer-polymer interfaces have been considered as ideal compatibilizers for immiscible polymer blends. Herein, we report a novel compatibilization mechanism using Janus nanomicelles (JNMs) formed in situ at the polymer-polymer interface in immiscible polyvinylidene fluoride (PVDF)/polylactic acid (PLLA) blends. A small amount of a reactive graft copolymer, poly(styrene-co-glycidyl methacrylate)-graft-poly(methyl methacrylate) (P((S-co-GMA)-g-MMA)), is incorporated into the PLLA/PVDF blends by simple melt mixing. The in situ grafting of PLLA chains onto P((S-co-GMA)-g-MMA) during melt mixing leads to the formation of numerous JNMs with a shell structure consisting of PLLA and PMMA hemispheres. These JNMs are located at the PLLA/PVDF interface, where they behave as effective compatibilizers for the immiscible PLLA/PVDF blends. This interfacial micelle compatibilization (IMC) mechanism opens new opportunities to exploit interfacial emulsification using JNMs and should be of great significance in the compatibilization of polymer alloys.

Temperature stability of the interfacial structure between a sulfonated crystalline alkyl side-chain polymer and a soft adhesive

The fracture toughness of interfaces between a sulfonated alkyl side-chain graft copolymer and a soft acrylic random copolymer containing acrylic acid monomers was investigated with a probe test method. Interfaces between a thin (100 nm) layer of the block copolymer and a thick (100 microm) layer of the acrylic copolymer were prepared at room temperature and subsequently annealed for 7 h at different temperatures. After the annealing step, the interface was quenched to room temperature and tested, a strategy that provides the advantage of keeping constant the mechanical properties of the materials on both sides of the interface so that any major difference in adhesive behavior can only be attributed to a change in the interfacial structure. For annealing temperatures below the crystalline to liquid crystalline transition temperature (86 degrees C), the adhesion energy remained very low and failure occurred by interfacial crack propagation. However when the interface was annealed above that temperature, a much higher adhesion energy was observed at room temperature because of the formation of a fibrillar structure upon debonding. The results indicate that the crystalline order at low temperature is very stable presumably because of the strong interactions between the sulfone groups in the side chains. However, when these interactions weaken and the side chains become liquid crystalline, the surface reconstruction mechanism cannot be prevented and strong interactions formed between the polar parts of the copolymer and the acrylic acid. These strong interactions remain during the cooling step, and a mechanism of surface reconstruction is proposed.

Revisiting the morphology development of solvent-swollen composite polymer particles at thermodynamic equilibrium

Morphology of polystyrene (PS)/poly(methyl methacrylate) (PMMA)/toluene droplets, in which phase separation proceeds, dispersed in SDS aqueous solution was examined. It changed from ex-centered PS-core/PMMA-shell to hemisphere with increasing SDS concentration. At low polymer weight fraction (wp), PS and PMMA phases contained non-negligible amount of PMMA and PS, respectively. The small amount of PS and PMMA in PMMA and PS phases, respectively, affected significantly the interfacial tension between polymer/toluene and aqueous solutions. Interfacial tension between PS and PMMA phases at low wp was measured by the spinning drop method, showing a quite low value ( approximately 10-2 mN/m). Predicted morphology obtained from calculation of minimum total interfacial free energy of the droplets using the interfacial tensions agreed well with the experimental observation.