Thermal Fractionation and Isothermal Crystallization of Polyethylene Nanocomposites Prepared by in Situ Polymerization

Thermal Fractionation of Polyolefins: Brief History, New Developments and Future Perspective

Abstract

For semi-crystalline polymer materials, the difference in chain structure often leads to different physical properties; therefore, in-depth analysis of the chain structure is of great significance. With the continuous development of advanced instruments, many research means have emerged to characterize the structure of molecular chains. Among them, fractionation techniques provide effectively structural information on inter- and intra-molecular comonomer distribution, branching degree, and sequence length, etc. This work briefly presents the history of developments of various classical fractionation means such as temperature-rising elution fractionation, stepwise crystallization and successive self-nucleation and annealing, while focusing on the present and future of their applications.

Enhanced Functional Properties of Low-Density Polyethylene Nanocomposites Containing Hybrid Fillers of Multi-Walled Carbon Nanotubes and Nano Carbon Black

In this work, hybrid filler systems consisting of multi-walled carbon nanotubes (MWCNTs) and nano carbon black (nCB) were incorporated by melt mixing in low-density polyethylene (LDPE). To hybrid systems a mixture of MWCNTs and nCB a mass ratio of 1:1 and 3:1 were used. The purpose was to study if the synergistic effects can be achieved on tensile strength and electrical and thermal conductivity. The dispersion state of carbon nanofillers in the LDPE matrix has been evaluated with scanning electron microscopy. The melting and crystallization behavior of all nanocomposites was not significantly influenced by the nanofillers. It was found that the embedding of both types of carbon nanofillers into the LDPE matrix caused an increase in the value of Young’s modulus. The results of electrical and thermal conductivity were compared to LDPE nanocomposites containing only nCB or only MWCNTs presented in earlier work LDPE/MWCNTs. It was no synergistic effects of nCB in multi-walled CNTs and nCB hybrid nanocomposites regarding mechanical properties, electrical and thermal conductivity, and MWCNTs dispersion. Since LDPE/MWCNTs nanocomposites exhibit higher electrical conductivity than LDPE/MWCNTs + nCB or LDPE/nCB nanocomposites at the same nanofiller loading (wt.%), it confirms our earlier study that MWCNTs are a more efficient conductive nanofiller. The presence of MWCNTs and their concentration in hybrid nanocomposites was mainly responsible for the improvement of their thermal conductivity.

Melt-Mixed Thermoplastic Nanocomposite Containing Carbon Nanotubes and Titanium Dioxide for Flame Retardancy Applications

The study of polymeric nanocomposites is a possible alternative to conventional flame retardants. The aim of the present work is to investigate the effects of carbon-nanotubes (CNT) and TiO₂ nanoparticles (NPs) on the thermo-mechanical, flammability, and electrical properties of polypropylene (PP). In this work, PP-TiO₂/CNT nanocomposites were obtained with TiO₂/CNT mixtures (ratio 1:2) through the melt extrusion process, with different weight percentage of nanoparticles (1, 5, and 10 wt %). The PP-TiO₂/CNT nanocomposites were characterized by DSC, TGA, MFI, FTIR, XRD, and SEM. It was possible to determine that the thermal stability of the PP increases when increasing the content of NPs. A contrary situation is observed in the degree of crystallinity and thermo-oxidative degradation, which decreased with respect to pure PP. The TiO₂ NPs undergo coalition and increase their size at a lower viscosity of the nanocomposite (1 and 5 wt %). The mechanical properties decreased slightly, however, the Young's modulus presented an improvement of 10% as well as electrical conductivity, this behavior was noted in nanocomposites of 10 wt % of NPs. Flammability properties were measured with a cone calorimeter, and a reduction in the peak heat release rate was observed in nanocomposites with contents of nanoparticles of 5 and 10 wt.

Preparation of PEEK/MWCNTs composites with excellent mechanical and tribological properties

The high strength of multiwalled carbon nanotubes (MWCNTs) indicates promising properties for industry applications to reduce frictional coefficient and improve mechanical properties, yet few researches have referred to its structural morphology on the thermal, mechanical, and tribological properties of composites. In this work, three different lengths of MWCNTs were used to prepare polyether ether ketone (PEEK) composites and investigate the effect of structural morphology of MWCNTs on the thermal, mechanical, and tribological properties of composites. Different lengths of MWCNTs endowed PEEK composites with different thermal, mechanical, and tribological properties. On thermal and mechanical properties, the incorporation of 10–30 μm length of MWCNTs increased more the effectiveness on the crystallization rate, showing a higher crystallization temperature and the best mechanical properties of the PEEK composites. On tribological properties, approximately 50 μm MWCNTs can effectively decrease adhesive wear, which is a benefit of forming a thin transfer film, thereby effectively decreasing the coefficient of friction and improving the wear resistance.

More dominant shear flow effect assisted by added carbon nanotubes on crystallization kinetics of isotactic polypropylene in nanocomposites

More dominant shear flow effect with different shear rates and shear time with assistance of added carbon nanotubes (CNTs) of low amounts on the crystallization kinetics of isotactic polypropylene (iPP) in CNT/iPP nanocomposites was investigated by applying differential scanning calorimetry (DSC), polarized optical microscopy (POM), and rheometer. CNTs were chemically modified to improve the dispersity in the iPP matrix. CNT/iPP nanocomposites with different CNT contents were prepared by solution blending method. The crystallization kinetics for CNT/iPP nanocomposites under the quiescent condition studied by DSC indicates that the addition of CNTs of low amounts significantly accelerates crystallization of iPP due to heterogeneous nucleating effect of CNTs, whereas a saturation effect exists at above a critical CNT content. The shear-induced crystallization behaviors for CNT/iPP nanocomposites studied by POM and rheometry demonstrate the continuously accelerated crystallization kinetics with assistance from added CNTs, with increasing CNT content, shear rate, and shear time, without any saturation effect. The changes of nucleation density for CNT/iPP nanocomposites under different shear conditions can be quantified by using a space-filling modeling from the rheological measurements, and the results illustrate that the combined effects of added CNTs and shear flow on the acceleration of crystallization kinetics are not additive, but synergetic. The mechanisms for the synergetic effect of added CNTs and shear flow are provided.

Recent developments concerning the dispersion of carbon nanotubes in polymers

The ability to control the dispersion of carbon nanotubes in polymers is key to most applications of nanotube-polymer composites. This feature article describes recent advances in methods used to disperse carbon nanotubes and considers how these methods affect dispersion on different length scales. It is becoming increasing clear that perfect dispersion is not desired for many applications, in particular for electrical conductivity, and controlling the dispersion is key for proper function of the composite in its intended application.