Identifying Homocouplings as Critical Side Reactions in Direct Arylation Polycondensation

Open-flask, ambient temperature direct arylation synthesis of mixed ionic-electronic conductors

Conjugated polymers are widely studied for application areas ranging from energy technology to wearable electronics and bioelectronics. To develop a truly sustainable technology, environmentally benign synthesis is essential. Here, the open-flask synthesis of a multitude of conjugated polymers at room temperature by ambient direct arylation polymerization (ADAP) is demonstrated. The batch synthesis of over 100 grams of polymer in a green solvent and continuous droplet flow synthesis without any solid support is described. Polymers prepared by ADAP are characterized by improved structural order compared to materials prepared by other methods. Hence, organic electrochemical transistors (OECTs) feature beyond state-of-the-art electrical properties, i.e., an OECT hole mobility μ as high as 6 cm2 V-1 s-1, a volumetric capacitance C* over 200 F cm-3, and thus a figure of merit [μC*] exceeding 1100 F cm-1 V-1 s-1. Thus, ADAP paves the way for the benign and large-scale production of high-performance conjugated polymers.

Low-Temperature Direct Arylation Polymerization for the Sustainable Synthesis of a Library of Low-Defect Donor-Acceptor Conjugated Polymers via Pd/Ag Dual-Catalysis

Donor-acceptor alternating conjugated polymers (D-A CPs) are one of the best materials for high-performance organic electronic devices, owing to their low bandgap and high charge carrier mobility. However, most of the D-A CPs are synthesized by less sustainable polymerization methods. To address this issue, direct arylation polymerization (DArP), eliminating the need for transmetalating agents, was developed over the past two decades. Nevertheless, C-H activation during DArP still requires significantly harsh reaction conditions, limiting the precision and applicability of CPs. In this report, we demonstrate a versatile and sustainable Pd/Ag dual-catalytic DArP conducted at low or even room temperatures, thereby yielding low-defect D-A CPs. Initially, electron-deficient acceptor substrates with various electronic properties and pKa underwent successful concerted-metalation-deprotonation (CMD) via Ag catalysis with mild conditions and highly chemoselective Pd-catalyzed C-C coupling. This synergistic dual-catalysis allowed for the library synthesis of D-A and A-A CPs from acceptor C-H monomers and aryl halide monomers at low temperatures (25-70 °C) in sustainable solvents such as p-cymene. Interestingly, the D-A CPs obtained via Pd/Ag DArP displayed higher structural regularity and crystallinity, eventually outperforming those prepared by conventional synthetic methods in device performances of ambipolar organic field-effect transistors (μe up to 0.80 cm2 V-1 s-1) and complementary metal-oxide semiconductor inverters (gain up to 102).

Molecular-Scale Imaging Enables Direct Visualization of Molecular Defects and Chain Structure of Conjugated Polymers

Conjugated polymers have become materials of choice for applications ranging from flexible optoelectronics to neuromorphic computing, but their polydispersity and tendency to aggregate pose severe challenges to their precise characterization. Here, the combination of vacuum electrospray deposition (ESD) with scanning tunneling microscopy (STM) is used to acquire, within the same experiment, assembly patterns, full mass distributions, exact sequencing, and quantification of polymerization defects. In a first step, the ESD-STM results are successfully benchmarked against NMR for low molecular mass polymers, where this technique is still applicable. Then, it is shown that ESD-STM is capable of reaching beyond its limits by characterizing, with the same accuracy, samples that are inaccessible to NMR. Finally, a recalibration procedure is proposed for size exclusion chromatography (SEC) mass distributions, using ESD-STM results as a reference. The distinctiveness of the molecular-scale information obtained by ESD-STM highlights its role as a crucial technique for the characterization of conjugated polymers.

Hexylation Stabilises Twisted Backbone Configurations in the Prototypical Low-Bandgap Copolymer PCDTBT

Conjugated donor-acceptor copolymers hold great potential as materials for high-performance organic photovoltaics, organic transistors and organic thermoelectric devices. Their low optical bandgap is achieved by alternation of donor and acceptor moieties along the polymer chain, leading to a pronounced charge-transfer character of electronic excitations. However, the influence of appended side chains and of chemical defects of the backbone on their photophysical and conformational properties remains largely unexplored on the level of individual chains. Here, we employ room temperature single-molecule photoluminescence spectroscopy on four compounds based on the prototypical copolymer PCDTBT with systematically changed chemical structure. Our results show that an increasing density of statistically added hexyl chains to the TBT comonomer distorts the molecular conformation, likely through the increase of average dihedral angles along the backbone. We find that, although the conformation becomes more twisted with high hexyl density, the side chains appear to stabilize the backbone in this twisted conformation. In addition, we demonstrate that homocoupling defects along the backbone barely influence the PL spectra of single chains, and thus intra-chain electronic properties.

A Hybrid Acceptor-Modulation Strategy: Fluorinated Triple-Acceptor Architecture for Significant Enhancement of Electron Transport in High-Performance Unipolar n-Type Organic Transistors

The development of unipolar n-type semiconducting polymers with electron mobility (µ_e ) over 5 cm²  V^-1  s^-1 remains a massive challenge in organic semiconductors. Diketopyrrolopyrrole (DPP) has proven to be a successful unit for high-performance p-type and ambipolar polymers. However, DPP's moderate electron-accepting capability leads to the shallow frontier molecular orbital (FMO) levels of the resultant polymers and hence limit the µ_e in unipolar n-type organic transistors. Herein, this issue has been addressed by using a hybrid acceptor-modulation strategy based on DPP-containing "fluorinated triple-acceptor architecture", namely DPP-difluorobenzothiadiazole-DPP (DFB). Compared with DFB's non-fluorinated counterpart, DFB features deeper FMO levels and a shape-persistent framework. Therefore, a series of DFB-based polymers demonstrate planar backbones and lowered FMO levels by ≈0.10 to 0.25 eV versus that of the control polymer. Intriguingly, all DFB-polymers exhibit excellent unipolar n-type transistor performances. Notably, a full-locked backbone conformation and high crystallinity with crystalline coherence length of 524 Å are observed for pDFB-TF, accounting for its high µ_e of 5.04 cm²  V^-1  s^-1 , which is the highest µ_e value for DPP-based unipolar n-type polymers reported to date. This work demonstrates that the strategy of "fluorinated triple-acceptor architecture" opens a new path towards high-performance unipolar n-type semiconducting polymers.

Facile direct C-H arylation polymerization of conjugated polymer, PDCBT, for organic solar cells

Direct arylation polymerization (DArP) is a synthetic method for conjugated polymers; in DArP, organometallic functionalization steps are omitted and there are no toxic byproducts. As a result, it is considered a more sustainable alternative compared to conventional methods such as Stille polymerization. To explore the possibility of DArP-based polymers as donor materials in organic solar cells (OSCs), a series of conjugated polymers based on the structure of PDCBT are synthesized using DArP and Stille polymerization. By controlling the monomer concentration and reaction time in DArP, DArP-5 with the highest M_n (21.9 kDa) can be obtained and its optoelectronic properties, electrochemical properties, and microscopic molecular ordering are comparable to those of Stille-based PDCBT (Stille-P). Analysis of the polymer structure indicates no structural defects such as crosslinking from undesired β-coupling reactions in DArP-5. Upon blending with the PC₇₁ BM acceptor molecule, an increase in the crystallite size of DArP-5 is also observed. In OSC devices with a polymer:PC₇₁ BM bulk-heterojunction photoactive layer, DArP-5 demonstrates a comparable power conversion efficiency of 5.8% with that of Stille-P (5.5%). These results prove that DArP is suitable for synthesizing PDCBT, and DArP-based PDCBT can be used in OSCs as an alternative of Stille-based one. This article is protected by copyright. All rights reserved.

Recycling Heterogenous Catalysts for Multi-Batch Conjugated Polymer Synthesis via Direct Arylation Polymerization

Despite the inherent sustainability direct arylation polymerization (DArP) offers through a C-H activation pathway, the use of expensive homogeneous Pd catalysts remains problematic for large-scale conjugated polymer (CP) synthesis. Herein, the first report on the recycling of heterogeneous catalysts for CP synthesis using DArP is presented. We found SiliaCat Pd-DPP to be a highly efficient and recyclable catalyst for multi-batch CP synthesis providing CPs with molecular weights (M_n) up to 82 kg/mol even after being recycled three times. Batch-to-batch variations were further optimized to afford up to five batches of polymers with a M_n of 25 ± 2.5 kg/mol without structural disparity. Significantly, this work discloses among the most sustainable CP synthesis protocols to date and presents the critical concept of catalyst-recycling to the important field of organic semiconducting polymers, which potentially enables access to truly low-cost flow chemistry for industrial-scale CP synthesis.

Fabrication of PCDTBT Conductive Network via Phase Separation

Poly[N-9'-hepta-decanyl-2,7-carbazole-alt-5-5-(4',7'-di-2-thienyl-2',1',3'-benzothiadiazole)] (PCDTBT) is a stable semiconducting polymer with high rigidity in its molecular chains, which makes it difficult to organize into an ordered structure and affects the device performance. Here, a PCDTBT network consisting of aggregates and nanofibers in thin films was fabricated through the phase separation of mixed PCDTBT and polyethylene glycol (PEG). Using atomic force microscopy (AFM), the effect of the blending conditions (weight ratio, solution concentration, and molecular weight) and processing conditions (substrate temperature and solvent) on the resulting phase-separated morphologies of the blend films after a selective washing procedure was studied. It was found that the phase-separated structure's transition from an island to a continuous structure occurred when the weight ratio of PCDTBT/PEG changed from 2:8 to 7:3. Increasing the solution concentration from 0.1 to 3.0 wt% led to an increase in both the height of the PCDTBT aggregate and the width of the nanofiber. When the molecular weight of the PEG was increased, the film exhibited a larger PCDTBT aggregate size. Meanwhile, denser nanofibers were found in films prepared using PCDTBT with higher molecular weight. Furthermore, the electrical characteristics of the PCDTBT network were measured using conductive AFM. Our findings suggest that phase separation plays an important role in improving the molecular chain diffusion rate and fabricating the PCDTBT network.

An Efficient Precatalyst Approach for the Synthesis of Thiazole-Containing Conjugated Polymers via Cu-Catalyzed Direct Arylation Polymerization (Cu-DArP)

Over the past decade, direct arylation polymerization (DArP) has emerged as a facile and sustainable methodology for the synthesis of conjugated polymers. Recently, we developed Cu-catalyzed DArP (Cu-DArP) as a low-cost, Pd-free synthetic pathway, which enables conjugated polymers to be synthesized with high molecular weights and minimization of defects. However, the lack of study on the use of Cu-precatalysts in small-molecule direct arylation poses significant limitations for Cu-DArP to potentially overtake conventional Pd-catalyzed methodology, such as the low solubility and stability of the previously employed CuI. Therefore, in this report, we decide to explore the utility of a well-defined, easy-to-prepare, highly soluble, and stable precatalyst, Cu(phen)(PPh₃)Br, as an alternative to the CuI, 1,10-phenanthroline catalytic system previously used for Cu-DArP. Herein, we report a drastic improvement of Cu-DArP methodology for the synthesis of 5,5'-bithiazole (5-BTz)-based conjugated polymers enabled by an efficient precatalyst approach, affording polymers with good M_n (up to 16.5 kDa) and excellent yields (up to 79%). ¹H NMR studies reveal the exclusion of homocoupling defects, which further verifies the excellent stability of Cu(phen)(PPh₃)Br compared to CuI. Furthermore, we were able to decrease the catalyst loading from 15 mol % to only 5 mol % (M_n of 11.8 kDa, 64% yield), which is unprecedented when aryl bromides are employed for Cu-DArP. Significantly, 5-BTz was shown to be inactive under various of Pd-DArP conditions, which demonstrates the high compatibility of Cu-DArP as the only pathway for the C-H activation of the 5-BTz unit and a clear case demonstrating an advantage of Cu-DArP relative to Pd-DArP.

Sustainable Access to π-Conjugated Molecular Materials via Direct (Hetero)Arylation Reactions in Water and under Air

Direct (hetero)arylation (DHA) is playing a key role in improving the efficiency and atom economy of C-C cross coupling reactions, so has impacts in pharmaceutical and materials chemistry. Current research focuses on further improving the generality, efficiency and selectivity of the method through careful tuning of the reaction conditions and the catalytic system. Comparatively fewer studies are dedicated to the replacement of the high-boiling-point organic solvents dominating the field and affecting the overall sustainability of the method. We show herein that the use of a 9:1 v/v emulsion of an aqueous Kolliphor 2 wt% solution while having toluene as the reaction medium enables the preparation of relevant examples of thiophene-containing π-conjugated building blocks in high yield and purity.

Direct Arylation Polycondensation (DAP) Synthesis of Alternating Quaterthiophene-Benzothiadiazole Copolymers for Organic Solar Cell Applications

Poly[(2,1,3-benzothiadiazole-4,7-diyl)-alt-4',3''-difluoro-3,3'''-di(2-octyldodecyl)-2,2';5',2'';5'',2'''-quaterthiophene-5,5'''-diyl)] (PBTff4T-2OD) and poly[(5,6-difluoro-2,1,3-benzothiadiazol-4,7-diyl)-alt-3,3'''-di(2-octyldodecyl)-2,2';5',2'';5'',2'''-quaterthiophene-5,5'''-diyl)] (PffBT4T-2OD) for use as the p-donor component of high-efficiency fullerene-based organic solar cells are usually synthesized in established C-C cross-coupling reactions, preferably using the Stille procedure. This report describes how PBTff4T-2OD and PffBT4T-2OD are generated in a direct arylation polycondensation (DAP) approach with molecular weights up to M_n =19.4 kDa and 21.1 kDa, respectively, and how structural defects in the copolymers (e. g., homocoupling defects) show a strong impact on the pre-aggregation behavior. The optimized reaction conditions allow for a distinct reduction of the amount of such defects in the resulting copolymers. When the Stille-type products are used in the active layer of organic solar cells (OCSs) together with fullerene acceptors, high power-conversion efficiencies (PCEs) in the range of 8.6-10.8 % have been reported. The high PCEs are particularly related to the pre-aggregation of the conjugated copolymers prior to film formation. Despite quite similar characterization data, non-optimized OCSs with the DAP polymers as replacement for the Stille products afforded a relatively low power-conversion efficiency of up to 2.4 %.

On the homocoupling of trialkylstannyl monomers in the synthesis of diketopyrrolopyrrole polymers and its effect on the performance of polymer-fullerene photovoltaic cells

Homocoupling of monomers in a palladium-catalyzed copolymerization of donor-acceptor polymers affects the perfect alternating structure and may deteriorate the performance of such materials in solar cells. Here we investigate the effect of homocoupling bis(trialkylstannyl)-thiophene and -bithiophene monomers in two low band gap poly(diketopyrrolopyrrole-alt-oligothiophene) polymers by deliberately introducing extended oligothiophene defects in a controlled fashion. We find that extension of the oligothiophene by one or two thiophenes and creating defects up to at least 10% does not significantly affect the opto-electronic properties of the polymers or their photovoltaic performance as electron donor in solar cells in combination with [6,6]-phenyl C71 butytic acid methyl ester as acceptor. By using model reactions, we further demonstrate that for the optimized synthetic protocol and palladium-catalyst system the naturally occurring defect concentration in the polymers is expected to be less than 0.5%.

Impact of Side Chains of Conjugated Polymers on Electronic Structure: A Case Study

Processing from solution is a crucial aspect of organic semiconductors, as it is at the heart of the promise of easy and inexpensive manufacturing of devices. Introducing alkyl side chains is an approach often used to increase solubility and enhance miscibility in blends. The influence of these side chains on the electronic structure, although highly important for a detailed understanding of the structure-function relationship of these materials, is still barely understood. Here, we use time-resolved electron paramagnetic resonance spectroscopy with its molecular resolution to investigate the role of alkyl side chains on the polymer PCDTBT and a series of its building blocks with increasing length. Comparing our results to the non-hexylated compounds allows us to distinguish four different factors determining exciton delocalization. Detailed quantum-chemical calculations (DFT) allows us to further interpret our spectroscopic data and to relate our findings to the molecular geometry. Alkylation generally leads to more localized excitons, most prominent only for the polymer. Furthermore, singlet excitons are more delocalized than the corresponding triplet excitons, despite the larger dihedral angles within the backbone found for the singlet-state geometries. Our results show TREPR spectroscopy of triplet excitons to be well suited for investigating crucial aspects of the structure-function relationship of conjugated polymers used as organic semiconductors on a molecular basis.

Synthesis of conjugated polymers via direct C–H/C–Cl coupling reactions using a Pd/Cu binary catalytic system

Selective C–H/C–Br coupling and polycondensation with C–H/C–Cl coupling afforded conjugated polymers in a short synthetic step.

Performance Comparisons of Polymer Semiconductors Synthesized by Direct (Hetero)Arylation Polymerization (DHAP) and Conventional Methods for Organic Thin Film Transistors and Organic Photovoltaics

C-C bond forming reactions are central to the construction of π-conjugated polymers. Classical C-C bond forming reactions such as the Stille and Suzuki coupling reactions have been widely used in the past for this purpose. More recently, direct (hetero)arylation polymerization (DHAP) has earned a place in the spotlight with an increasing number of π-conjugated polymers being produced using this atom-economic and more sustainable chemistry. As semiconductors in organic electronics, the device performances of the polymers made by DHAP are of great interest and importance. This review compares the device performances of some representative π-conjugated polymers made using the DHAP method with those made using the conventional C-C bond forming reactions when they are used as semiconductors in organic thin film transistors (OTFTs) and organic photovoltaics (OPVs).

The Impact of Acceptor-Acceptor Homocoupling on the Optoelectronic Properties and Photovoltaic Performance of PDTSQxff Low Bandgap Polymers

Push-pull-type conjugated polymers applied in organic electronics do not always contain a perfect alternation of donor and acceptor building blocks. Misscouplings can occur, which have a noticeable effect on the device performance. In this work, the influence of homocoupling on the optoelectronic properties and photovoltaic performance of PDTSQx_ff polymers is investigated, with a specific focus on the quinoxaline acceptor moieties. A homocoupled biquinoxaline segment is intentionally inserted in specific ratios during the polymerization. These homocoupled units cause a gradually blue-shifted absorption, while the highest occupied molecular orbital energy levels decrease only significantly upon the presence of 75-100% of homocouplings. Density functional theory calculations show that the homocoupled acceptor unit generates a twist in the polymer backbone, which leads to a decreased conjugation length and a reduced aggregation tendency. The virtually defect-free PDTSQx_ff affords a solar cell efficiency of 5.4%, which only decreases substantially upon incorporating a homocoupling degree over 50%.

Direct (Hetero)Arylation Polymerization of a Spirobifluorene and a Dithienyl-Diketopyrrolopyrrole Derivative: New Donor Polymers for Organic Solar Cells

The synthesis and preliminary evaluation as donor material for organic photovoltaics of the poly(diketopyrrolopyrrole-spirobifluorene) (PDPPSBF) is reported herein. Prepared via homogeneous and heterogeneous direct (hetero)arylation polymerization (DHAP), through the use of different catalytic systems, conjugated polymers with comparable molecular weights were obtained. The polymers exhibited strong optical absorption out to 700 nm as thin-films and had appropriate electronic energy levels for use as a donor with PC70BM. Bulk heterojunction solar cells were fabricated giving power conversion efficiencies above 4%. These results reveal the potential of such polymers prepared in only three steps from affordable and commercially available starting materials.

Synthesis of Conjugated Polymers Containing Octafluorobiphenylene Unit via Pd-Catalyzed Cross-Dehydrogenative-Coupling Reaction

Polycondensation via Pd-catalyzed cross-dehydrogenative-coupling reaction of 2,2',3,3',5,5',6,6'-octafluorobiphenyl with thiophene analogues was studied. The synthetic protocol, in which employment of prefunctionalized starting monomers was fully avoided, allowed straightforward access to an alternating π-conjugated polymer. The addition of K₂CO₃ to the catalytic system promotes the cross-coupling reaction and suppresses the undesired homocoupling reaction, producing the corresponding donor-acceptor type π-conjugated polymers with minor homocoupling defects. The reaction also proceeded using O₂ as the terminal oxidant, resulting in lower loading of the Ag oxidant. The obtained polymer was evaluated as an emitting material for an organic light-emitting diode.

ipso-Arylative polymerization as a route to π-conjugated polymers: synthesis of poly(3-hexylthiophene)

Palladium-catalyzed ipso-arylative polymerization of diphenylcarbinol-substituted thiophene derivatives proceeds to reasonably high molecular weights, but is limited by side reactions.

Conjugated Polymers Via Direct Arylation Polymerization in Continuous Flow: Minimizing the Cost and Batch-to-Batch Variations for High-Throughput Energy Conversion

Continuous flow methods are utilized in conjunction with direct arylation polymerization (DArP) for the scaled synthesis of the roll-to-roll compatible polymer, poly[(2,5-bis(2-hexyldecyloxy)phenylene)-alt-(4,7-di(thiophen-2-yl)-benzo[c][1,2,5]thiadiazole)] (PPDTBT). PPDTBT is based on simple, inexpensive, and scalable monomers using thienyl-flanked benzothiadiazole as the acceptor, which is the first β-unprotected substrate to be used in continuous flow via DArP, enabling critical evaluation of the suitability of this emerging synthetic method for minimizing defects and for the scaled synthesis of high-performance materials. To demonstrate the usefulness of the method, DArP-prepared PPDTBT via continuous flow synthesis is employed for the preparation of indium tin oxide (ITO)-free and flexible roll-coated solar cells to achieve a power conversion efficiency of 3.5% for 1 cm² devices, which is comparable to the performance of PPDTBT polymerized through Stille cross coupling. These efforts demonstrate the distinct advantages of the continuous flow protocol with DArP avoiding use of toxic tin chemicals, reducing the associated costs of polymer upscaling, and minimizing batch-to-batch variations for high-quality material.

Small Molecules Derived from Thieno[3,4-c]pyrrole-4,6-dione (TPD) and Their Use in Solution Processed Organic Solar Cells

In this work, microwave synthesis, chemical, optical and electrochemical characterization of three small organic molecules, TPA-TPD, TPA-PT-TPD and TPA-TT-TPD with donor-acceptor structure and their use in organic photovoltaic cells are reported. For the synthesis, 5-(2-ethylhexyl)-4H-thieno[3,4-c]pyrrole-4,6(5H)-dione was used as electron withdrawing fragment while the triphenylamine was used as electron donating fragment. Molecular electronic geometry and electronic distribution density were established by density functional theory (DFT) calculations and confirmed by optical and chemical characterization. These molecules were employed as electron-donors in the active layer for manufacturing bulk heterojunction organic solar cells, where [6,6]-phenyl C71 butyric acid methyl ester (PC71BM) was used as electron-acceptor. As cathode, Field's metal (FM), an eutectic alloy (Bi/In/Sn: 32.5%, 51%, and 16.5%, respectively) with a melting point above 62 °C, was easily deposited by drop casting under vacuum-free process and at air atmosphere. Prepared devices based on TPA-TPD:PC71BM (1:4 w/w ratio) presented a large VOC = 0.97 V, with JSC = 7.9 mA/cm², a FF = 0.34, then, a power conversion efficiency (PCE) of 2.6%.

Synthesis of Hetero-bifunctional, End-Capped Oligo-EDOT Derivatives

Conjugated oligomers of 3,4-ethylenedioxythiophene (EDOT) are attractive materials for tissue engineering applications and as model systems for studying the properties of the widely used polymer poly(3,4-ethylenedioxythiophene). We report here the facile synthesis of a series of keto-acid end-capped oligo-EDOT derivatives (n = 2-7) through a combination of a glyoxylation end-capping strategy and iterative direct arylation chain extension. Importantly, these structures not only represent the longest oligo-EDOTs reported but are also bench stable, in contrast to previous reports on such oligomers. The constructs reported here can undergo subsequent derivatization for integration into higher-order architectures, such as those required for tissue engineering applications. The synthesis of hetero-bifunctional constructs, as well as those containing mixed-monomer units, is also reported, allowing further complexity to be installed in a controlled manner. Finally, we describe the optical and electrochemical properties of these oligomers and demonstrate the importance of the keto-acid in determining their characteristics.

Carbazole-based copolymers via direct arylation polymerization (DArP) for Suzuki-convergent polymer solar cell performance

Direct arylation polymerization (DArP) is used to synthesize a variety of carbazole-based copolymers for evaluation in solar cells.

To branch or not to branch: C–H selectivity of thiophene-based donor–acceptor–donor monomers in direct arylation polycondensation exemplified by PCDTBT

The possibility for unselective C–H activation of a thiophene-based, donor–acceptor–donor monomer during direct arylation polycondensation is investigated.

Tin-Free Direct C-H Arylation Polymerization for High Photovoltaic Efficiency Conjugated Copolymers

A new and highly regioselective direct C-H arylation polymerization (DARP) methodology enables the reproducible and sustainable synthesis of high-performance π-conjugated photovoltaic copolymers. Unlike traditional Stille polycondensation methods for producing photovoltaic copolymers, this DARP protocol eliminates the need for environmentally harmful, toxic organotin compounds. This DARP protocol employs low loadings of commercially available catalyst components, Pd₂(dba)₃·CHCl₃ (0.5 mol%) and P(2-MeOPh)₃ (2 mol%), sterically tuned carboxylic acid additives, and an environmentally friendly solvent, 2-methyltetrahydrofuran. Using this DARP protocol, several representative copolymers are synthesized in excellent yields and high molecular masses. The DARP-derived copolymers are benchmarked versus Stille-derived counterparts by close comparison of optical, NMR spectroscopic, and electrochemical properties, all of which indicate great chemical similarity and no significant detectable structural defects in the DARP copolymers. The DARP- and Stille-derived copolymer and fullerene blend microstructural properties and morphologies are characterized with AFM, TEM, and XRD and are found to be virtually indistinguishable. Likewise, the charge generation, recombination, and transport characteristics of the fullerene blend films are found to be identical. For the first time, polymer solar cells fabricated using DARP-derived copolymers exhibit solar cell performances rivalling or exceeding those achieved with Stille-derived materials. For the DARP copolymer PBDTT-FTTE, the power conversion efficiency of 8.4% is a record for a DARP copolymer.