3D amorphous silicon on nanopillar copper electrodes as anodes for high-rate lithium-ion batteries

Lightweight Through-Hole Copper Foil as a Current Collector for Lithium-Ion Batteries

In the past few decades, much effort has been dedicated to improve electrochemical performance of lithium-ion batteries (LIBs) through material design. Less attention, however, has been paid to structure engineering of battery components, which is an effective way for improving the electrochemical performance of LIBs. In this work, a lightweight Cu current collector with a through-hole array and columnar crystal on the surface (CC/THCu) was designed and fabricated using a nanosecond ultraviolet laser and electrodeposition processing to enhance specific capacity and cycle stability of LIBs. The synergistic effect of the columnar crystal and through-hole structure for improving electrochemical performances of LIBs assembled with the CC/THCu current collector was investigated. The results show that the complex structure provides spaces for volume expansion and reduces volume variation. When the hole fraction reaches 20%, the weight loss of CC/THCu is 28.41%. The corresponding LIB with the 20% hole fraction CC/THCu shows a high residual capacity rate of 81.2% and enhanced specific capacity (55.9% compared to the LIB with a bare Cu current collector). At a high rate of 1 C, the remaining specific capacity of the LIB with the CC/THCu current collector is better than that with the bare Cu current collector after 200 cycles. The CC/THCu current collector effectively improves the specific capacity and cycle stability of LIBs in contrast to the bare Cu current collector.

Simple Approach: Heat Treatment to Improve the Electrochemical Performance of Commonly Used Anode Electrodes for Lithium-Ion Batteries

The lithium-ion battery (LIB) industry has been in high demand for simple and effective methods to improve the electrochemical performance of LIBs. Here, we treated three different widely studied anode electrodes (i.e., Li₄Ti₅O₁₂, TiO₂, and graphite) under vacuum at 250 °C, and compared their electrochemical performance with and without a 250 °C treatment. Without changing the composition of the fabricated electrodes, all of the 250 °C treated electrodes exhibited enhanced specific capacities, and the lithium-ion diffusion was improved in different degrees. By comparing the results of scanning electron microscopy (SEM) and energy-dispersive spectroscopy of the pristine and 250 °C treated electrodes, the 250 °C treatment improved the distribution of a polyvinylidene difluoride (PVDF) binder in the electrodes, resulting in a higher porosity of the 250 °C treated electrodes. The results of X-ray photoelectron spectrometry and SEM of the cycled electrodes confirmed that a uniform distribution of the PVDF binder from the 250 °C treatment played a positive role in the formation of a solid electrolyte interphase layer, thereby delivering higher capacities and capacity retentions than those of electrodes without heat treatment. The simplicity of this modification method provides considerable potential for building high-performance LIBs at a larger scale.

Tailored Nanopatterning by Controlled Continuous Nanoinscribing with Tunable Shape, Depth, and Dimension

We present that the tailored nanopatterning with tunable shape, depth, and dimension for diverse application-specific designs can be realized by utilizing controlled dynamic nanoinscribing (DNI), which can generate bur-free plastic deformation on various flexible substrates via continuous mechanical inscription of a small sliced edge of a nanopatterned mold in a compact and vacuum-free system. Systematic controlling of prime DNI processing parameters including inscribing force, temperature, and substrate feed rate can determine the nanopattern depths and their specific profiles from rounded to angular shapes as a summation of the force-driven plastic deformation and heat-driven thermal deformation. More complex nanopatterns with gradient depths and/or multidimensional profiles can also be readily created by modulating the horizontal mold edge alignment and/or combining sequential DNI strokes, which otherwise demand laborious and costly procedures. Many practical user-specific applications may benefit from this study by tailor-making the desired nanopattern structures within desired areas, including precision machine and optics components, transparent electronics and photonics, flexible sensors, and reattachable and wearable devices. We demonstrate one vivid example in which the light diffusion direction of a light-emitting diode can be tuned by application of specifically designed DNI nanopatterns.

Sandwich-like SnS2/Graphene/SnS2 with Expanded Interlayer Distance as High-Rate Lithium/Sodium-Ion Battery Anode Materials

SnS₂ materials have attracted broad attention in the field of electrochemical energy storage due to their layered structure with high specific capacity. However, the easy restacking property during charge/discharge cycling leads to electrode structure instability and a severe capacity decrease. In this paper, we report a simple one-step hydrothermal synthesis of SnS₂/graphene/SnS₂ (SnS₂/rGO/SnS₂) composite with ultrathin SnS₂ nanosheets covalently decorated on both sides of reduced graphene oxide sheets via C-S bonds. Owing to the graphene sandwiched between two SnS₂ sheets, the composite presents an enlarged interlayer spacing of ∼8.03 Å for SnS₂, which could facilitate the insertion/extraction of Li⁺/Na⁺ ions with rapid transport kinetics as well as inhibit the restacking of SnS₂ nanosheets during the charge/discharge cycling. The density functional theory calculation reveals the most stable state of the moderate interlayer spacing for the sandwich-like composite. The diffusion coefficients of Li/Na ions from both molecular simulation and experimental observation also demonstrate that this state is the most suitable for fast ion transport. In addition, numerous ultratiny SnS₂ nanoparticles anchored on the graphene sheets can generate dominant pseudocapacitive contribution to the composite especially at large current density, guaranteeing its excellent high-rate performance with 844 and 765 mAh g^-1 for Li/Na-ion batteries even at 10 A g^-1. No distinct morphology changes occur after 200 cycles, and the SnS₂ nanoparticles still recover to a pristine phase without distinct agglomeration, demonstrating that this composite with high-rate capabilities and excellent cycle stability are promising candidates for lithium/sodium storage.

Anisotropic Compositional Expansion and Chemical Potential of Lithiated SiO2 Electrodes: Multiscale Mechanical Analysis

The use of high-capacity electrode materials (i.e., Si) in Li-ion batteries is hindered by their mechanical degradation. Thus, oxides (i.e., SiO₂) are commonly used to obtain high expected capacities and long-term cycle performances. Despite extensive studies of the electrochemical-mechanical behaviors of high-capacity energy storage materials, the mechanical behaviors of amorphous SiO₂ during electrochemical reaction remain largely unknown. Here, we systematically investigate the stress evolution, electronic structure, and mechanical deformation of lithiated SiO₂ through first-principles computation and the finite element method. The structural and thermodynamic role of O in the amorphous Li-O-Si system is reported and compared with that in Si. Strong Si-O bonds in SiO₂ show high mechanical strength and brittle behavior, but as Li is inserted, the Li-rich SiO₂ phases become mechanically softened. The relaxation kinetics of SiO₂, inducing deviatoric inelastic strains under mechanical constraints, is also compared with that of Si. The finite element model including the kinetic model for anisotropic expansion demonstrates that the long-term cycling stability of core-shell Si-SiO₂ nanoparticles mainly arises from the reaction kinetics and high mechanical strength of SiO₂. These results provide fundamental insights into the chemomechanical behavior of SiO₂ for practical use.

Electrodeposited Cu/MWCNT composite-film: a potential current collector of silicon-based negative-electrodes for Li-Ion batteries

With the aim of developing the potential high theoretical capacity of Si as a negative electrode material for Li-ion batteries, a new type of composite current collector in which multi-walled carbon nanotubes (MWCNTs) are immobilized on a Cu surface was developed using an electroplating technique. For the Si electrode with a flat-Cu substrate, voltage plateaus related to the stepwise electrochemical lithiation were observed below 0.27 V (vs. Li/Li⁺), whereas the Cu/MWCNT substrate distinctly decreased the overvoltage to enhance charge/discharge capacities to approximately 1.6 times that obtained in the flat-Cu system. Field-emission scanning microscopy revealed that MWCNTs immobilized on the Cu surface extended inside the active material layer. Adhesion strength between the substrate and electrode mixture layer was reinforced by MWCNTs to increase the reversibility of change in electrode thickness before and after cycling: the expansion ratio was 200% and 134% for flat-Cu and Cu/MWCNT systems, respectively. Electrochemical impedance analysis demonstrated that MWCNTs served as an electron conduction pathway inside the electrode. By controlling the upper cutoff voltage from 2.0 V to 0.5 V, synergetic effects including improved adhesion strength and a more developed conduction pathway became noticeable: a reversible capacity of 1100 mA h g⁻¹ with 64% capacity retention was achieved even after the 100th cycle. The results indicate that the Cu/MWCNT is a promising current collector for expansion/contraction-type active materials for rechargeable batteries.

To develop the potential high theoretical capacity of Si as a negative electrode material for Li-ion batteries, a new type of composite current collector in which carbon nanotubes (CNTs) are immobilized on a Cu surface was developed using an electroplating technique.

Advanced 3D Current Collectors for Lithium-Based Batteries

Li-based batteries are a hot research topic because they are the most popular energy storage system for high energy-density devices. As an important component of the battery, the current collectors in both cathode and anode should be well designed. Herein, the design of 3D current collectors for Li-based batteries is considered, including 3D metal-based and carbon-based current collectors. The progress in nanotechnology provides appropriate 3D current collectors characterized by highly efficient morphologies and architectures. In particular, 3D current collectors with different morphology are classified. Critical factors of current collectors that affect the electrochemical performance of Li-based batteries are comprehensively debated. Finally, conclusion and perspectives of the future research in this field are discussed.

Hot-Chemistry Structural Phase Transformation in Single-Crystal Chalcogenides for Long-Life Lithium Ion Batteries

Tuned chalcogenide single crystals rooted in sulfur-doped graphene were prepared by high-temperature solution chemistry. We present a facile route to synthesize a rod-on-sheet-like nanohybrid as an active anode material and demonstrate its superior performance in lithium ion batteries (LIBs). This nanohybrid contains a nanoassembly of one-dimensional (1D) single-crystalline, orthorhombic SnS onto two-dimensional (2D) sulfur-doped graphene. The 1D nanoscaled SnS with the rodlike single-crystalline structure possesses improved transport properties compared to its 2D hexagonal platelike SnS₂. Furthermore, we blend this hybrid chalcogenide with biodegradable polymer composite using water as a solvent. Upon drying, the electrodes were subjected to heating in vacuum at 150 °C to induce polymer condensation via formation of carboxylate groups to produce a mechanically robust anode. The LIB using the as-developed anode material can deliver a high volumetric capacity of ∼2350 mA h cm^-3 and exhibit superior cycle stability over 1500 cycles as well as a high capacity retention of 85% at a 1 C rate. The excellent battery performance combined with the simplistic, scalable, and green chemistry approach renders this anode material as a very promising candidate for LIB applications.

Ionic Liquid-Organic Carbonate Electrolyte Blends To Stabilize Silicon Electrodes for Extending Lithium Ion Battery Operability to 100 °C

Fabrication of lithium-ion batteries that operate from room temperature to elevated temperatures entails development and subsequent identification of electrolytes and electrodes. Room temperature ionic liquids (RTILs) can address the thermal stability issues, but their poor ionic conductivity at room temperature and compatibility with traditional graphite anodes limit their practical application. To address these challenges, we evaluated novel high energy density three-dimensional nano-silicon electrodes paired with 1-methyl-1-propylpiperidinium bis(trifluoromethanesulfonyl)imide (Pip) ionic liquid/propylene carbonate (PC)/LiTFSI electrolytes. We observed that addition of PC had no detrimental effects on the thermal stability and flammability of the reported electrolytes, while largely improving the transport properties at lower temperatures. Detailed investigation of the electrochemical properties of silicon half-cells as a function of PC content, temperature, and current rates reveal that capacity increases with PC content and temperature and decreases with increased current rates. For example, addition of 20% PC led to a drastic improvement in capacity as observed for the Si electrodes at 25 °C, with stability over 100 charge/discharge cycles. At 100 °C, the capacity further increases by 3-4 times to 0.52 mA h cm(-2) (2230 mA h g(-1)) with minimal loss during cycling.

Highly cross-linked Cu/a-Si core-shell nanowires for ultra-long cycle life and high rate lithium batteries

Seeking long cycle lifetime and high rate performance are still challenging aspects to promote the application of silicon-loaded lithium ion batteries (LIBs), where optimal structural and compositional design are critical to maximize a synergistic effect in composite core-shell nanowire anode structures. We here propose and demonstrate a high quality conformal coating of an amorphous Si (a-Si) thin film over a matrix of highly cross-linked CuO nanowires (NWs). The conformal a-Si coating can serve as both a high capacity storage medium and a high quality binder that joins crossing CuO NWs into a continuous network. And the CuO NWs can be reduced into highly conductive Cu cores in low temperature H2 annealing. In this way, we have demonstrated an excellent cycling stability that lasts more than 700 (or 1000) charge/discharge cycles at a current density of 3.6 A g(-1) (or 1 A g(-1)), with a high capacity retention rate of 80%. Remarkably, these Cu/a-Si core-shell anode structures can survive an extremely high charging current density of 64 A g(-1) for 25 runs, and then recover 75% initial capacity when returning to 1 A g(-1). We also present the first and straightforward experimental proof that these robust highly-cross-linked core-shell networks can preserve the structural integrity even after 1000 runs of cycling. All these results indicate a new and convenient strategy towards a high performance Si-loaded battery application.

Well-constructed silicon-based materials as high-performance lithium-ion battery anodes

Silicon has been considered as one of the most promising anode material alternates for next-generation lithium-ion batteries, because of its high theoretical capacity, environmental friendliness, high safety, low cost, etc. Nevertheless, silicon-based anode materials (especially bulk silicon) suffer from severe capacity fading resulting from their low intrinsic electrical conductivity and great volume variation during lithiation/delithiation processes. To address this challenge, a few special constructions from nanostructures to anchored, flexible, sandwich, core-shell, porous and even integrated structures, have been well designed and fabricated to effectively improve the cycling performance of silicon-based anodes. In view of the fast development of silicon-based anode materials, we summarize their recent progress in structural design principles, preparation methods, morphological characteristics and electrochemical performance by highlighting the material structure. We also point out the associated problems and challenges faced by these anodes and introduce some feasible strategies to further boost their electrochemical performance. Furthermore, we give a few suggestions relating to the developing trends to better mature their practical applications in next-generation lithium-ion batteries.

NiSi(x)/a-Si Nanowires with Interfacial a-Ge as Anodes for High-Rate Lithium-Ion Batteries

Conductive metal nanowire is a promising current collector for the Si-based anode material in high-rate lithium-ion batteries. However, to harness this remarkable potential for high power density energy storage, one has to address the interfacial potential barrier that hinders the electron injection from the metal side. Herein, we present that, solely by inserting ultrathin amorphous germanium (a-Ge) (∼5 nm) at the interface of NiSix/amorphous Si (a-Si), the rate capacity was substantially enhanced, 477 mAh g(-1) even at a high rate of 40 A g(-1). In addition, batteries containing the NiSix/Ge+Si anodes cycled over 1000 times at 10 A g(-1) while the capacity retaining more than 877 mAh g(-1), which is among the highest reported. The excellent electrochemical performance is directly correlated with the significantly improved electrical conductivity and mechanical stability throughout the entire electrode. The potential barrier between the NiSix and a-Si was modulated by a-Ge, which constructs an electron highway. Besides, the a-Ge interlayer enhances the interfacial adhesion by reducing void fraction and the inhomogeneous strain of the Li-Ge and Li-Si stacking structure was accommodated through the bending and twist of relatively thin NiSix, thus ensures a more stable high-rate cycling performance. Our work shows an effective way to fabricate metal/a-Si nanowires for high-rate lithium-ion battery anodes.

Glassy Metal Alloy Nanofiber Anodes Employing Graphene Wrapping Layer: Toward Ultralong-Cycle-Life Lithium-Ion Batteries

Amorphous silicon (a-Si) has been intensively explored as one of the most attractive candidates for high-capacity and long-cycle-life anode in Li-ion batteries (LIBs) primarily because of its reduced volume expansion characteristic (∼280%) compared to crystalline Si anodes (∼400%) after full Li(+) insertion. Here, we report one-dimensional (1-D) electrospun Si-based metallic glass alloy nanofibers (NFs) with an optimized composition of Si60Sn12Ce18Fe5Al3Ti2. On the basis of careful compositional tailoring of Si alloy NFs, we found that Ce plays the most important role as a glass former in the formation of the metallic glass alloy. Moreover, Si-based metallic glass alloy NFs were wrapped by reduced graphene oxide sheets (specifically Si60Sn12Ce18Fe5Al3Ti2 NFs@rGO), which can prevent the direct exposure of a-Si alloy NFs to the liquid electrolyte and stabilize the solid-electrolyte interphase (SEI) layers on the surfaces of rGO sheets while facilitating electron transport. The metallic glass nanofibers exhibited superior electrochemical cell performance as an anode: (i) Si60Sn12Ce18Fe5Al3Ti2 NFs show a high specific capacity of 1017 mAh g(-1) up to 400 cycles at 0.05C with negligible capacity loss as well as superior cycling performance (nearly 99.9% capacity retention even after 2000 cycles at 0.5C); (ii) Si60Sn12Ce18Fe5Al3Ti2 NFs@rGO reveals outstanding rate behavior (569.77 mAh g(-1) after 2000 cycles at 0.5C and a reversible capacity of around 370 mAh g(-1) at 4C). We demonstrate the potential suitability of multicomponent a-Si alloy NFs as a long-cycling anode material.

Dual yolk-shell structure of carbon and silica-coated silicon for high-performance lithium-ion batteries

Silicon batteries have attracted much attention in recent years due to their high theoretical capacity, although a rapid capacity fade is normally observed, attributed mainly to volume expansion during lithiation. Here, we report for the first time successful synthesis of Si/void/SiO₂/void/C nanostructures. The synthesis strategy only involves selective etching of SiO₂in Si/SiO₂/C structures with hydrofluoric acid solution. Compared with reported results, such novel structures include a hard SiO₂-coated layer, a conductive carbon-coated layer, and two internal void spaces. In the structures, the carbon can enhance conductivity, the SiO₂layer has mechanically strong qualities, and the two internal void spaces can confine and accommodate volume expansion of silicon during lithiation. Therefore, these specially designed dual yolk-shell structures exhibit a stable and high capacity of 956 mA h g⁻¹ after 430 cycles with capacity retention of 83%, while the capacity of Si/C core-shell structures rapidly decreases in the first ten cycles under the same experimental conditions. The novel dual yolk-shell structures developed for Si can also be extended to other battery materials that undergo large volume changes.

Amorphous silicon honeycombs as a binder/carbon-free, thin-film Li-ion battery anode

Amorphous silicon thin films with honeycombed structures have been prepared using a self-assembled monolayer of polystyrene spheres as the template. The as-prepared thin films may serve as a good anode candidate for thin film Li-ion batteries. This approach can be extended to a wide range of coating materials and substrates with controlled periodic structures.

Si nanoparticles encapsulated in elastic hollow carbon fibres for Li-ion battery anodes with high structural stability

Silicon has a large specific capacity which is an order of magnitude beyond that of conventional graphite, making it a promising anode material for lithium ion batteries. However, the large volume changes (∼ 300%) during cycling caused material pulverization and instability of the solid-electrolyte interphase resulting in poor cyclability which prevented its commercial application. Here, we have prepared a novel one-dimensional core-shell nanostructure in which the Si nanoparticles have been confined within hollow carbon nanofibres. Such a unique nanostructure exhibits high conductivity and facile ion transport, and the uniform pores within the particles which are generated during magnesiothermic reduction can serve as a buffer zone to accommodate the large volume changes of Si during electrochemical lithiation. Owing to these advantages, the composite shows high rate performance and good cycling stability. The optimum design of the core-shell nanostructure shows promise for the synthesis of a variety of high-performance electrode materials.

Mechanically and chemically robust sandwich-structured C@Si@C nanotube array Li-ion battery anodes

Stability and high energy densities are essential qualities for emerging battery electrodes. Because of its high specific capacity, silicon has been considered a promising anode candidate. However, the several-fold volume changes during lithiation and delithiation leads to fractures and continuous formation of an unstable solid-electrolyte interphase (SEI) layer, resulting in rapid capacity decay. Here, we present a carbon-silicon-carbon (C@Si@C) nanotube sandwich structure that addresses the mechanical and chemical stability issues commonly associated with Si anodes. The C@Si@C nanotube array exhibits a capacity of ∼2200 mAh g(-1) (∼750 mAh cm(-3)), which significantly exceeds that of a commercial graphite anode, and a nearly constant Coulombic efficiency of ∼98% over 60 cycles. In addition, the C@Si@C nanotube array gives much better capacity and structure stability compared to the Si nanotubes without carbon coatings, the ZnO@C@Si@C nanorods, a Si thin film on Ni foam, and C@Si and Si@C nanotubes. In situ SEM during cycling shows that the tubes expand both inward and outward upon lithiation, as well as elongate, and then revert back to their initial size and shape after delithiation, suggesting stability during volume changes. The mechanical modeling indicates the overall plastic strain in a nanotube is much less than in a nanorod, which may significantly reduce low-cycle fatigue. The sandwich-structured nanotube design is quite general, and may serve as a guide for many emerging anode and cathode systems.

Synthetic preparation of novel 3D Si/TiO2–Ti2O3 composite nanorod arrays as anodes in lithium ion batteries

A novel 3D Si/TiO₂–Ti₂O₃ nanorod array composite prepared by a solvothermal method used as anode in Li-ion batteries.

Dendritic Ni-P-coated melamine foam for a lightweight, low-cost, and amphipathic three-dimensional current collector for binder-free electrodes

A highly conductive 3D current collector that is dendritic, lightweight, and robust is synthesized for binder-free electrodes in lithium-ion batteries. It has excellent chemical/electrochemical stability in a wide voltage window (0-5 V) and robust mechanical behavior even after 600 cycles of compression. When active materials are grown in situ on the as-obtained current collector, the resulting cycling stability and rate capability far exceed those of conventional electrodes and other 3D current collectors.