A simple and versatile nickel platform for the generation of branched high molecular weight polyolefins

Unraveling the Reactivity of SiO2-Supported Nickel Catalyst in Ethylene Copolymerization with Polar Monomers: A Theoretical Study

Understanding the catalytic behavior of heterogeneous systems for the copolymerization of ethylene with polar monomers is essential for developing advanced functional polyolefins. In this study, we conducted a quantum chemical investigation of the SiO2-supported Ni-allyl-α-imine ketone catalyst (Ni-OH@SiO2) to uncover the factors governing monomer insertion, selectivity, and reactivity. Using DFT calculations and energy decomposition analysis (ALMO-EDA), we evaluated the coordination and insertion of six industrially relevant polar monomers, comparing their behavior to ethylene homopolymerization. Our results show that special polar monomers (SPMs) with aliphatic spacers, such as vinyltrimethoxysilane (vTMS) and 5-hexenyl acetate (AMA), exhibit favorable insertion profiles due to enhanced electrostatic and orbital interactions with minimal steric hindrance. In contrast, fundamental polar monomers (FPMs), including methyl acrylate (MA) and vinyl chloride (vCl), show higher activation barriers and increased Pauli repulsion due to strong electron-withdrawing effects and conjugation with the vinyl group. AMA displayed the lowest activation barrier (7.4 kcal/mol) and highest insertion thermodynamic stability (-17.6 kcal/mol). These findings provide molecular-level insight into insertion mechanisms and comonomer selectivity in Ni-allyl catalysts supported on silica, extending experimental understanding. This work establishes key structure-reactivity relationships and offers design principles for developing efficient Ni-based heterogeneous catalysts for polar monomer copolymerization.

Recent developments in polymer chemistry, medicinal chemistry and electro-optics using Ni and Pd-based catalytic systems

Catalysis is the fastest and continuously growing field in chemistry. A key component of this process is catalytic systems, which result in increased reaction rates and yields, as well as the ability to tailor the properties of products to the final application. With the development of catalysis, the requirements for catalysts used in these processes have also grown rapidly. Modern catalytic materials should overcome the challenges posed by the modern world of chemistry. They should be durable, and stable, have good catalytic properties, and allow catalytic processes to be carried out under mild and environmentally friendly conditions. In this article, we provide an overview of recent reports on the use of catalytic systems based on nickel and palladium ions in catalytic reactions, leading to functional materials used in the fields of medicinal chemistry, polymer chemistry and electro-optical materials chemistry. Research on the optimization and modification of existing synthetic methods, reports on the synthesis of new functional materials, and articles on new, more efficient catalytic systems that overcome the drawbacks of existing catalysts are described. The presented article reviews current knowledge, providing the newest information from the world of catalysis and synthesis of advanced functional materials, presenting potential directions for further development in these fields.

Ultrahigh Molecular Weight Ethylene-Acrylate Copolymers Synthesized with Highly Active Neutral Nickel Catalysts

Molecular weight is a crucial parameter in catalytic olefin polymerization to determine the thermomechanical properties of polymers. Elevating the molecular weight of ethylene-acrylate copolymer, a typical polar polyolefin has been a persistent challenge. This study presents the direct synthesis of ultrahigh molecular weight (UHMW) ethylene-acrylate copolymers using a highly active, neutral, single-component phosphine-phenolate nickel catalyst under mild conditions. The coordination-insertion copolymerization of ethylene and various acrylates, such as methyl acrylate, n-butyl acrylate, and t-butyl acrylate, can yield ethylene-acrylate copolymers with UHMWs (Mn) ranging from 1000 to 2700 kDa, with exceptional activities of up to 4.03 × 106 g mol-1 h-1. A relatively large-scale synthesis (30-50 g) of UHMW ethylene-acrylate copolymers was notably achieved. The properties of these UHMW ethylene-acrylate copolymers were comprehensively evaluated, demonstrating that these copolymers retained the bulk properties of ultrahigh molecular weight polyethylene (UHMWPE) while exhibiting improved surface and dyeing properties. In particular, the tensile strength of the ethylene-acrylate copolymers significantly increased with higher molecular weights, reaching 44 MPa (147 MPa after a predrawing ratio of 3.1), which is comparable to that of UHMWPE.

Advances in High-Temperature Non-Metallocene Catalysts for Polyolefin Elastomers

Despite the great successes achieved by metallocene catalysts in high-value-added polyolefin elastomer, the challenging preparation conditions and undesirable high-temperature molecular weight capabilities have compromised the efficiency and cost of polyolefin in industrial production. Recently, non-metallocene catalysts have received considerable attention due to their high thermostability, especially when coordinated with early transition metals. This review provides an overview of these early transition metal non-metallocene catalysts, which are mainly composed of N,N'-, N,O-, and N,S-bidentate complexes and tridentate complexes. The structural characteristics, catalytic performance, advantages, and disadvantages of the relevant non-metallocene catalysts, as well as their applications, are discussed. Candidates for commercialization of non-metallocene catalysts are proposed-focusing on imine-enamine, amino-quinoline, and pyridine-imine catalysts-by comparing the successful industrialization cases of metallocene catalysts. Finally, the trend in the research on non-metallocene catalysts and the strategies to address the challenges limiting their commercialization are considered.

Nickel-catalyzed in situ synthesis of UHMWPE/TiO2 composites with enhanced mechanical properties and adjustable photocatalytic degradabilities

Expanding the application field of polyolefin materials through functionalization has been a research hotspot in the past three decades. Here, a TiO2-supported anilinenaphthoquinone nickel catalyst was assembled and applied for in situ ethylene polymerization with high activity (>2000 kg mol-1h-1) to produce ultra-high molecular weight polyethylene (UHMWPE)/TiO2 composites with unique physicochemical performance. The UHMWPE/TiO2 composite films and fibers prepared by in-situ ethylene polymerization are superior to the samples from the blend system in issues such as TiO2 dispersibility, mechanical property, and photocatalytic degradability. The mechanical properties (strength up to 26.8 cN/dtex, modulus up to 1248.8 cN/dtex) of the obtained UHMWPE/TiO2 composite fibers are significantly improved with a very low dosage of TiO2 (as low as 1.4 wt‰). Moreover, UHMWPE/TiO2 composites obtained by coating Al2O3 and SiO2 on the surface of TiO2 not only retain the strong absorption of ultraviolet rays, but also effectively weaken the photocatalytic degradation effect.

t-Butyl and Trimethylsilyl Substituents in Nickel Allyl Complexes: Similar but Not the Same

Metal complexes with t-Bu-substituted allyl ligands are relatively rare, especially compared to their conceptually similar trimethylsilyl-substituted analogs. The scarcity partially stems from the few general synthetic entry points for the t-Bu versions. This situation was studied through a modified synthesis for the allyl ligand itself and by forming several mono(allyl)nickel derivatives. After 2,2,6,6-tetramethyl-4-hepten-3-one was converted to the related 5-bromo-2,2,6,6-tetramethylhept-3-ene (A2tBr), a mixture of Ni(COD)2 and A2tBr in the presence of a neutral donor ligand such as MeCN was found to produce the dark red dimeric π-allyl complex [{A2tNiBr}2]. Both NMR and X-ray crystallographic data confirmed that the t-Bu substituents are in a syn, syn-conformation, like that in the previously described [{A'NiBr}2] (A' = 1,3-(TMS)2C3H3) complex. [{A2tNiBr}2] will form adducts with neutral donors such as PPh3 and IMes (IMes = 1,3-dimesitylimidazol-2-ylidene), but the resulting [A2tNi(PPh3)Br] complex is not as stable as its trimethylsilyl analog. The [A2tNi(IMes)Br] complex crystallizes from hexanes as a monomer, with an η3-coordinated [A2t] ligand, and in contrast to the starting arrangement in [{A2tNiBr}2], the t-Bu groups on the A2t ligand are in a syn, anti-relationship. This structure is paralleled in the trimethylsilyl analog [A'Ni(IMes)Br]. DFT calculations were used to compare the structures of t-Bu- and related trimethylsilyl-substituted complexes.

Benchtop-Stable Carbyl Iminopyridyl NiII Complexes for Olefin Polymerization

Design of catalysts for Ni-catalyzed olefin polymerization predominantly focuses on ligand design rather than the activation process when attempting to achieve a broader scope of polyolefin micro- and macrostructures. Air-stable alkyl-or aryl-functionalized NiII precatalysts were designed which eliminate the need of in situ alkylating processes and are activated solely by halide abstraction to generate the cationic complex for olefin polymerization. These complexes represent an emerging class of olefin polymerization catalysts, enabling the study of various cocatalysts forming either inner- or outer-sphere ion pairs. It is demonstrated that an organoboron cocatalyst activation produces a well-defined ion pair, which in contrast to ill-defined organoaluminum cocatalysts, can directly activate the complex by halide abstraction to yield comparatively higher molecular weight homo/copolymers. Under high ethylene pressure, broader branching densities and the gradual incorporation of short-chain branches were achieved, circumventing the need for elaborate ligand design and copolymerization with α-olefins. The underlying chain-walking mechanism and ion pair interactions were further elucidated by DFT calculations. A phenyl group on the bridging carbon functioned as a rotational barrier, producing higher molecular weight polymers compared to methyl-substituted analogs. Here, we provide a perspective to manipulate the iminopyridyl NiII system, leveraging ion pair interactions and ligand design to govern polyolefin molecular weights and microstructures.

Exploring ethylene insertion reaction mechanism in nickel complexes: a comparative study by the reaction force and reaction electronic flux in molecular and SiO2-supported catalysts

CONTEXT

This study investigates the ethylene insertion reaction mechanism for polymerization catalysis, aiming to discern differences between Ni-α-imine ketone-type catalyst and their SiO2-supported counterpart. The reaction force analysis unveils a more intricate mechanism with SiO2 support, shedding light on unexplored factors and elucidating the observed lower catalytic activity. Furthermore, reactivity indexes suggest earlier ethylene activation in the supported catalyst, potentially enhancing overall selectivity. Finally, the reaction electronic flux analysis provides detailed insights into the electronic activity at each step of the reaction mechanism. In sum, this study offers a comprehensive understanding of the ethylene insertion reaction mechanism in both molecular and supported catalysts, underscoring the pivotal role of structural and electronic factors in catalytic processes.

METHODS

Density functional theory (DFT) calculations were conducted using the ωB97XD functional and the 6-31 + G(d,p) basis sets with Gaussian16 software. Computational techniques utilized in this study encompassed the IRC method, reaction force analysis, and evaluation of electronic descriptors such as electronic chemical potential, molecular hardness, and electrophilicity reactivity indexes. Additionally, reaction electronic flux analysis was employed to investigate electronic activity along the reaction coordinate.

Catalyst Editing via Post-Synthetic Functionalization by Phosphonium Generation and Anion Exchange for Nickel-Catalyzed Ethylene/Acrylate Copolymerization

Rapid, efficient development of homogeneous catalysts featuring desired performance is critical to numerous catalytic transformations but remains a key challenge. Typically, this task relies heavily on ligand design that is often based on trial and error. Herein, we demonstrate a "catalyst editing" strategy in Ni-catalyzed ethylene/acrylate copolymerization. Specifically, alkylation of a pendant phosphine followed by anion exchange provides a high yield strategy for a large number of cationic Ni phosphonium catalysts with varying electronic and steric profiles. These catalysts are highly active in ethylene/acrylate copolymerization, and their behaviors are correlated with the electrophile and the anion used in late-stage functionalization.

Recent Advancements in the Synthesis of Ultra-High Molecular Weight Polyethylene via Late Transition Metal Catalysts

Ultra-high molecular weight polyethylenes (UHMWPEs) are significant engineering plastics for their unique properties, such as high impact resistance, abrasion resistance, weatherability, lubricity, and chemical resistance. Consequently, developing a suitable catalyst is vital in facilitating the preparation of UHMWPE. The late transition metal catalysts have emerged as effective catalysts in producing UHMWPE due to their availability, enhanced tolerance to heteroatom groups, active polymerization characteristics, and good copolymerization ability with polar monomers. In this review, we mainly focus on the late transition metal catalysts, summarizing advancements in their application over the past decade. Four key metals (Ni, Pd, Fe, Co) for generating linear or branched UHMWPE will be primarily explored in this manuscript.

Recent Advances in Controlled Production of Long-Chain Branched Polyolefins

Polyolefins, composed of carbon and hydrogen atoms, dominate global polymer production. This stems from the wide range of physical and mechanical properties that various polyolefins can cover. Their versatile properties are largely tuned by chain microstructure, including molar mass distribution, comonomer content, and long-chain branching (LCB). Specifically, LCB imparts unique characteristics, notably enhances processability crucial for downstream applications. Tailoring LCB structural features has encouraged academic and industrial efforts, chronicle in this review from a chemistry standpoint. While encompassing post-reaction modification based traditional methods like peroxide grafting, ionizing beam irradiation, and coupling reactions, the main focus is given to catalyst-centric strategies and innovative polymerization schemes. The advent of single-site catalysts-metallocenes and late transition metals catalysts-amplifies interest in tailored chemical methods, but the progress in LCB formation flourishes via tandem catalytic systems and bimetallic catalysts under controlled reaction conditions. Specifically, the breakthrough in coordinative chain transfer polymerization unveils a novel avenue for controlled LCB synthesis by sequential chain propagation, transfer, liberation, and enchainment. This short review highlights recent approaches for the production of LCB polyolefins that can provide a roadmap crucial for researchers in academia and industry, steering their efforts toward further advancements in the production of tailored polyolefin.

Acrylate-Induced β-H Elimination in Coordination Insertion Copolymerizaton Catalyzed by Nickel

Polar monomer-induced β-H elimination is a key elementary step in polar polyolefin synthesis by coordination polymerization but remains underexplored. Herein, we show that a bulky neutral Ni catalyst, 1Ph, is not only a high-performance catalyst in ethylene/acrylate copolymerization (activity up to ∼37,000 kg/(mol·h) at 130 °C in a batch reactor, mol % tBA ∼ 0.3) but also a suitable platform for investigation of acrylate-induced β-H elimination. 4Ph-tBu, a novel Ni alkyl complex generated after acrylate-induced β-H elimination and subsequent acrylate insertion, was identified and characterized by crystallography. A combination of catalysis and mechanistic studies reveals effects of the acrylate monomer, bidentate ligand, and the labile ligand (e.g., pyridine) on the kinetics of β-H elimination, the role of β-H elimination in copolymerization catalysis as a chain-termination pathway, and its potential in controlling the polymer microstructure in polar polyolefin synthesis.

Ultrahigh activity and broad temperature resistance of amine-imine cobalt precatalysts for butadiene polymerization

A series of amine-imine cobalt complexes (Co1-Co7) has been prepared and characterized. The complexes Co3, Co4, and Co6 have a distorted tetrahedral geometry, as determined by single crystal X-ray diffraction. In the presence of ethylaluminum sesquichloride (EASC), Co3 exhibited ultra-high activity toward butadiene (Bd) polymerization (up to 7813 kgpolymer mol-1 h-1). The activity is higher than any yet recorded for which yield high cis-1,4 polybutadiene by the well-defined late-transition metal catalytic system. The catalyst also exhibited excellent tolerance towards the ratio of Co/Bd and broad temperature stability. At a ratio of Bd/Co3 = 50 000, the complexes Co1-3 can afford polybutadiene with yields higher than 96% within 2 hours. At -20 °C to 100 °C, the complex Co3 afforded relatively high polymer yields at low catalyst concentrations (Bd/Co3 = 25 000). In addition, all polymers showed a relatively high molecular weight (up to 1.06 × 106 g mol-1).

Flexible Axial Shielding Strategy for Improving Ethylene (Co)polymerization with 8-Cycloalkylnaphthyl α-Diimine Catalysts

8-aryl or alkyl-naphthyl substituents are widely used as an effective axial shielding strategy for the suppression of chain transfer in late-transition metal-catalyzed ethylene (co)polymerization to yield high molecular weight polyethylene and copolymers. In this study, two 8-cycloalkylnaphthyl acenaphthene-based α-diimine ligands and the corresponding four nickel and palladium complexes were designed and synthesized to explore the effect of axial flexible shielding on ethylene (co)polymerization. In ethylene polymerization, the nickel complexes displayed high activities (up to 1.99 × 106 g mol-1 h-1) and generated lightly branched (34-54/1000 C) polyethylenes with high molecular weights (up to Mn = 1075 kg/mol), whereas the corresponding palladium complexes exhibited moderate activities (level of 104 g mol-1 h-1), producing highly branched (111-125/1000 C) polyethylenes with high molecular weights (up to Mn = 37.6 kg/mol). Highly branched (110-123/1000 C) E-MA copolymers with moderate insertion ratios (1.97-5.56 mol %) were produced by these palladium complexes in ethylene/methyl acrylate (MA) copolymerization. In addition, the size of the 8-cycloalkyl ring in these α-diimine catalysts strongly influences the ethylene (co)polymerization. Compared to cyclopentyl groups, cyclohexyl groups are more effective in suppressing chain transfer reactions in the polymerization of ethylene and the copolymerization of ethylene and MA, leading to higher molecular weight polyethylene and E-MA copolymers. Most interestingly, compared to the reported rigid planar 8-arylnaphthyl catalysts, the flexible 8-cyclohexylnaphthyl catalysts exhibited higher activity and produced higher molecular weight polyethylene in ethylene polymerization. Moreover, in nickel-catalyzed ethylene polymerization, the cyclohexyl catalyst produced significantly reduced branched polyethylene, while in palladium-catalyzed ethylene (co)polymerization, the cyclohexyl catalyst produced more highly branched polyethylene and copolymers. In contrast to the previously reported flexible 8-butylnaphthyl nickel catalysts, the 8-cycloalkylnaphthyl catalysts reported in this work yielded polyethylene with narrow unimodal molecular weight distributions.

Amine-Imine Nickel Catalysts with Pendant O-Donor Groups for Ethylene (Co)Polymerization

The introduction of a secondary interaction is an efficient strategy to modulate transition-metal-catalyzed ethylene (co)polymerization. In this contribution, O-donor groups were suspended on amine-imine ligands to synthesize a series of nickel complexes. By adjusting the interaction between the nickel metal center and the O-donor group on the ligands, these nickel complexes exhibited high activities for ethylene polymerization (up to 3.48 × 10⁶ g_PE·mol_Ni^-1·h^-1) with high molecular weight up to 5.59 × 10⁵ g·mol^-1 and produced good polyethylene elastomers (strain recovery (SR) = 69-81%). In addition, these nickel complexes can catalyze the copolymerization of ethylene with vinyl acetic acid, 6-chloro-1-hexene, 10-undecylenic, 10-undecenoic acid, and 10-undecylenic alcohol to prepare the functionalized polyolefins.

Removal of Ni(II) from Aqueous Solution by Novel Lycopersicon esculentum Peel and Brassica botrytis Leaves Adsorbents

The current work reports adsorption of Ni(II) using Brassica botrytis leaves (BBL), Brassica botrytis leaves-activated carbon (BBL-AC), Lycopersicon esculentum peel (LEP) and Lycopersicon esculentum peel-activated carbon (LEP-AC). The adsorption of Ni(II) was tested in batch experiments by varying different parameters such as pH, initial metal ion concentration, temperature, adsorbent dosage, and contact time. Thermodynamics and kinetics investigations were performed for Ni removal. The adsorption of Ni(II) was improved by incorporation of activated carbon to the parental Brassica botrytis leaves and Lycopersicon esculentum peel adsorbents. The studies revealed 40 min of equilibrium time for Ni(II) adsorption by different adsorbents. Adsorption of Ni was drastically declined by temperature with a minimum adsorption of 53% observed for BBL. Similarly, solution pH also played a vital role in Ni(II) adsorption by different adsorbents. A 95% adsorption of Ni was recorded in the case of LEP-AC at pH 7. The study concluded with the application of Lycopersicon esculentum peel and Brassica botrytis leaves as active adsorbents for Ni(II) adsorption from aqueous solution.

New Ni(II)-Ni(II) Dinuclear Complex, a Resting State of the (α-diimine)NiBr2/AlMe3 Catalyst System for Ethylene Polymerization

A novel room-temperature stable diamagnetic nickel complex 2 was detected upon activation of Brookhart-type ethylene polymerization pre-catalyst LNiBr2 (1, L = 1,4-bis-2,4,6-trimethylphenyl-2,3-dimethyl-1,4-diazabuta-1,3-diene) with AlMe3. Using in situ 1H, 2H, and 13C NMR spectroscopy, as well as DFT calculations, this species has been identified as an antiferromagnetically coupled homodinuclear complex [LNiII(μ-Me)(μ-CH2)NiIIL]+Br−. Its behavior in the reaction solution is characteristic of the resting state of nickel catalyzed ethylene polymerization.

Recent Advances in the Copolymerization of Ethylene with Polar Comonomers by Nickel Catalysts

The less-expensive and earth-abundant nickel catalyst is highly promising in the copolymerization of ethylene with polar monomers and has thus attracted increasing attention in both industry and academia. Herein, we have summarized the recent advancements made in the state-of-the-art nickel catalysts with different types of ligands for ethylene copolymerization and how these modifications influence the catalyst performance, as well as new polymerization modulation strategies. With regard to α-diimine, salicylaldimine/ketoiminato, phosphino-phenolate, phosphine-sulfonate, bisphospnine monoxide, N-heterocyclic carbene and other unclassified chelates, the properties of each catalyst and fine modulation of key copolymerization parameters (activity, molecular weight, comonomer incorporation rate, etc.) are revealed in detail. Despite significant achievements, many opportunities and possibilities are yet to be fully addressed, and a brief outlook on the future development and long-standing challenges is provided.

Customizing Polymers by Controlling Cation Switching Dynamics in Non-Living Polymerization

Controlling the chain growth process in non-living polymerization reactions is difficult because chain termination typically occurs faster than the time it takes to apply an external trigger. To overcome this limitation, we have developed a strategy to regulate non-living polymerizations by exploiting the chemical equilibria between a metal catalyst and secondary metal cations. We have prepared two nickel phenoxyphosphine-polyethylene glycol variants, one with 2-methoxyphenyl (Ni1) and another with 2,6-dimethoxyphenyl (Ni2) phosphine substituents. Ethylene polymerization studies using these complexes in the presence of alkali salts revealed that chain growth is strongly dependent on electronic effects, whereas chain termination is dependent on both steric and electronic effects. By adjusting the solvent polarity, we can favor polymerizations via non-switching or dynamic switching modes. For example, in a 100:0.2 mixture of toluene/diethyl ether, reactions of Ni1 and both Li⁺ and Na⁺ cations in the presence of ethylene yielded bimodal polymers with different relative fractions depending on the Li⁺/Na⁺ ratio used. In a 98:2 mixture of toluene/diethyl ether, reactions of Ni2 and Cs⁺ in the presence of ethylene generated monomodal polyethylene with dispersity <2.0 and increasing molecular weight as the amount of Cs⁺ added increased. Solution studies by NMR spectroscopy showed that cation exchange between the nickel complexes and alkali cations in 98:2 toluene/diethyl ether is fast on the NMR time scale, which supports our proposed dynamic switching mechanism.

Structural evolution of iminopyridine support for nickel/palladium catalysts in ethylene (oligo)polymerization

The interest in the late transition metal catalyst based design of new architectures of polyethylene (PE) has continuously been increasing over the last few years. The structure of these catalysts is predominantly important in controlling the morphological and architectural properties of the resulting polyethylene. Particularly, iminopyridine is a versatile bidentate support for Ni and Pd catalysts in ethylene (oligo)polymerization providing a wide variety of products ranging from volatile oligomers to ultra-high molecular weight polyethylene. Extensive structural modifications have been induced in the iminopyridine ligand through steric and electronic substitution, tuning the catalyst behavior in terms of activity and properties of the resulting polymer. Carbocyclic-fused iminopyridine and N-oxide iminopyridine are the new state of the art iminopyridine ligand designs. In this review, we aim to summarize all the developments in mononuclear iminopyridine-nickel and -palladium catalysts for ethylene (oligo)polymerization since the first report published in 1999 to present, focusing on the correlation among the pre-catalyst, co-catalyst type, thermal stability and polymer/oligomer structure. For comparison, the structural variations in the binuclear iminopyridine-nickel catalysts are also described. The detailed comparison of the structural variations in these catalysts with respect to their polymerization performance will give deep understanding in the development of new efficient catalyst designs.

LLDPE-like Polymers Accessible via Ethylene Homopolymerization Using Nitro-Appended 2-(Arylimino)pyridine-nickel Catalysts

Four examples of para-nitro substituted 2-(arylimino)pyridine-nickel(II) bromide complexes of general formula, [2-{(2,6-R-4-NO2C6H2)N=CMe}C5H4N]NiBr2, but differentiable by the steric/electronic properties displayed by the ortho-groups [R = i-Pr (Ni1), Et (Ni2), CHPh2 (Ni3), CH(4-FPh)2 (Ni4)], have been prepared in good yield. For comparative purposes, the meta-nitro complex, [2-{(2,6-i-Pr2-3-NO2-4-(4-FPh)2C6H)N=CMe}C5H4N]NiBr2 (Ni5), has also been synthesized. The molecular structures of mononuclear Ni3·xH2O (x = 2, 3) and bromide-bridged dinuclear Ni4 and Ni5 are disclosed. Upon activation with either ethylaluminum dichloride (EtAlCl2) or modified methylaluminoxane (MMAO), all precatalysts displayed good catalytic performance at operating temperatures between 30 °C and 60 °C with higher activities generally seen using EtAlCl2 [up to 4.7 × 106 g PE (mol of Ni)−1 h−1]: Ni2 ~ Ni5 > Ni1 ~ Ni4 > Ni3. In terms of the resultant polyethylene (PE), Ni4/EtAlCl2 formed the highest molecular weight of the series (Mw up to 1.4 × 105 g mol−1) with dispersities (Mw/Mn) ranging from narrow to broad (Mw/Mn range: 2.2–24.4). Moreover, the melting temperatures (Tm) of the polymers generated via EtAlCl2 activation fell in a narrow range, 117.8–126.0 °C, which resembles that seen for industrial-grade linear-low density polyethylene (LLDPE). Indeed, their 13C NMR spectra revealed significant amounts of uniformly distributed long-chain branches (LCBs), while internal vinylene groups constituted the major type of chain unsaturation [vinylene:vinyl = 5.3:1 (EtAlCl2) and 9.9:1 (MMAO)].

Highly Active and Thermally Robust Nickel Enolate Catalysts for the Synthesis of Ethylene-Acrylate Copolymers

The insertion copolymerization of polar olefins and ethylene remains a significant challenge in part due to catalysts' low activity and poor thermal stability. Herein we demonstrate a strategy toward addressing these obstacles through ligand design. Neutral nickel phosphine enolate catalysts with large phosphine substituents reaching the axial positions of Ni achieve activity of up to 7.7×10³  kg mol^-1  h^-1 (efficiency >35×10³  g copolymer/g Ni) at 110 °C, notable for ethylene/acrylate copolymerization. NMR analysis of resulting copolymers reveals highly linear microstructures with main-chain ester functionality. Structure-performance studies indicate a strong correlation between axial steric hindrance and catalyst performance.

A general strategy for heterogenizing olefin polymerization catalysts and the synthesis of polyolefins and composites

The heterogenization of homogeneous metal complexes on solid supports presents an efficient strategy for bridging homogeneous catalysts with industrially-preferred heterogeneous catalysts; however, a series of drawbacks restrict their implementation in olefin polymerization, particularly for copolymerization with polar comonomers. In this contribution, we report an ionic anchoring strategy that is highly versatile, generally applicable to different systems, and enables strong catalyst-support interactions while tolerating various polar functional groups. In addition to greatly enhanced polymerization properties, the supported catalysts achieved higher comonomer incorporation than their unsupported counterparts. This strategy enabled efficient polymerization at high temperatures at large scale and great control over product morphology, and the facile synthesis of polyolefin composites. More importantly, the dispersion of different fillers in the polyolefin matrix produced great material properties even at low composite loadings. It is expected that this strategy will find applications in different catalytic systems and the synthesis of advanced engineering materials.

Syntheses of Silylene-Bridged Thiophene-Fused Cyclopentadienyl ansa-Metallocene Complexes for Preparing High-Performance Supported Catalyst

We synthesized a series of Me2Si-bridged ansa-zirconocene complexes coordinated by thiophene-fused cyclopentadienyl and fluorenyl ligands (Me2Si(2-R1-3-R2-4,5-Me2C7S)(2,7-R32C13H6))ZrMe2 (R1 = Me or H, R2 = H or Me, R3 = H, tBu, or Cl) for the subsequent preparation of supported catalysts. We determined that the fluorenyl ligand adopts an η3-binding mode in 9 (R1 = Me, R2 = H, R3 = H) by X-ray crystallography. Further, we synthesized a derivative 15 by substituting the fluorenyl ligand in 9 with a 2-methyl-4-(4-tert-butylphenyl)indenyl ligand, derivatives 20 and 23 by substituting the Me2Si bridge in 12 (R1 = Me, R2 = H, R3 = tBu) and 15 with a tBuO(CH2)6(Me)Si bridge, and the dinuclear congener 26 by connecting two complexes with a –(Me)Si(CH2)6Si(Me)– spacer. The silica-supported catalysts prepared using 12, 20, and 26 demonstrated up to two times higher productivity in ethylene/1-hexene copolymerization than that prepared with conventional (THI)ZrCl2 (21–26 vs. 12 kg-PE/g-(supported catalyst)), producing polymers with comparable molecular weight (Mw, 330–370 vs. 300 kDa), at a higher 1-hexene content (1.3 vs. 1.0 mol%) but a lower bulk density of polymer particles (0.35 vs. 0.42 g/mL).

Repurposing Mitsunobu Reactions as a Generic Approach toward Polyethylene Derivatives

Broad scope of functionality and controllable degree of functionalization are intriguing goals for the development of polar-group-functionalized polyethylene materials. Herein, we propose a generic strategy of using widely available starting materials (i.e., poly(ethylene-co-vinyl acetate), EVA) and mild Mitsunobu functionalization conditions to prepare over 30 polyethylene derivatives. No noble transition metal catalysts (e.g., Ru, Mo, Pd, etc.) or corrosive/explosive reagents (e.g., HBr, NaN₃, C₂H₄, H₂, etc.) are used in the synthesis, while functional groups such as azide, aldehyde, norbornene, and thiol can be easily installed, with tunable content as high as 18 mol %. Using this practical method, we successfully prepared polyethylene-derivatized membranes with excellent antimicrobial and fluorescent properties.

Rigidifying Cation-Tunable Nickel Catalysts Increases Activity and Polar Monomer Incorporation in Ethylene and Methyl Acrylate Copolymerization

In this study, we synthesized and characterized two nickel complexes featuring conformationally rigid bisphosphine mono-oxide ligands, where one has an o-methoxyphenyl (Ni2) and the other has an o-(2-methoxyethoxy)phenyl (Ni3) substituent on the P═O moiety. We performed metal binding studies using Ni3 and found that its reaction with Li⁺ and Na⁺ most likely produced 1:1 and 1:1/2:1 nickel:alkali species in solution, respectively. The nickel complexes were competent catalysts for ethylene homopolymerization and copolymerization, with activities up to 3.8 × 10³ and 8.1 × 10 kg mol^-1 h^-1, respectively. In reactions of ethylene with methyl acrylate (1.0 M), the addition of Li⁺ to Ni3 led to a 5.4-fold enhancement in catalyst activity and a 1.9-fold increase in polar monomer incorporation in comparison to those by Ni3 alone under optimized conditions. A comparison with other nickel catalysts reported for ethylene and methyl acrylate copolymerization revealed that our nickel-alkali catalysts are competitive with some of the most efficient Ni-based systems developed thus far.