Control of zeolite microenvironment for propene synthesis from methanol

Exploring guest species in zeolites using transmission electron microscopy: a review and outlook

Zeolites, with their well-defined microporous frameworks, accommodate diverse guest species, including metal ions, atoms, clusters, complexes, and organic molecules. Direct imaging of these species and their interactions with the framework is crucial for understanding their structural and functional roles. Transmission electron microscopy (TEM), particularly aberration-corrected scanning TEM (STEM), has become an indispensable tool, offering atomic-resolution real-space insights. This review summarizes key (S)TEM techniques for probing guest species in zeolites, with a focus on low-dose strategies to minimize beam damage. We discuss the principles, applications, and limitations of various imaging modalities and highlight recent advances in visualizing metallic and organic species. Finally, we explore future directions for (S)TEM in zeolite research, emphasizing the opportunities and challenges of in situ, three-dimensional, and cryogenic imaging for resolving host-guest interactions with greater precision.

Fabricating a stable interface of tetracoordinated-phosphorus and framework Al within P-doping ZSM-5 zeolite for catalytic methanol-to-propylene reaction

Phosphorus (P)-doping H-ZSM-5 zeolites, which is crucial for industrial applications, aim to adjust both acidity and framework stability while optimizing product distribution in heterogeneous catalysis. Nonetheless, current phosphating methods often suffer from inadequate phosphorus dispersion and unclear interfacial interactions with framework aluminum (Al). In this work, P-doping ZSM-5 zeolites were successfully one-step prepared by using tributylphosphine served as an organophosphorus precursor, assisting by density functional theory calculations. On account of this, a stable interface of tetracoordinated-phosphorus and framework Al was fabricated uniformly. Such an interfacial structure not only made more framework Al sit in the straight/sinusoidal channels, but also remodeled Brønsted acid sites and reinforced its acidity. Under comparable conditions, methanol-to-propylene (MTP) evaluations indicated that the high-silica PZ-75 zeolite catalyst displayed an appreciable catalytic lifetime (30 h) and a higher C3H6 selectivity (52.4 %). Additionally, in-situ Fourier transform infrared spectroscopy further revealed that this exceptional MTP performance was attributable to the predominant olefinic pathway and lower hydrogen transfer ability. These results provide valuable information for cognizing phosphorus-zeolite chemistry and creating high-performance MTP catalytic materials.

Selective production of olefins from methanol over a heteroatomic SAPO-34 zeolite

The methanol-to-olefins (MTO) process has the potential to bridge future gaps in the supply of sustainable lower olefins. Promoting the selectivity of propylene and ethylene and revealing the catalytic role of active sites are challenging goals in MTO reactions. Here, we report a novel heteroatomic silicoaluminophosphate (SAPO) zeolite, SAPO-34-Ta, which incorporates active tantalum(V) sites within the framework to afford an optimal distribution of acidity. SAPO-34-Ta exhibits a remarkable total selectivity of 85.8% for propylene and ethylene with a high selectivity of 54.9% for propylene on full conversion of methanol at 400 °C. In situ and operando synchrotron powder X-ray diffraction, diffuse reflectance infrared Fourier transform spectroscopy and inelastic neutron scattering, coupled with theoretical calculations, reveal trimethyloxonium as the key reaction intermediate, promoting the formation of first carbon-carbon bonds in olefins. The tacit cooperation between tantalum(V) and Brønsted acid sites within SAPO-34 provides an efficient platform for selective production of lower olefins from methanol.

Room Temperature Ethene to Propene (ETP) Tandem Catalysis using Single Crystalline Solid-State Molecular Pre-Catalysts

A tandem catalytic ensemble of solid-state molecular organometallic (SMOM) crystalline pre-catalysts are deployed under batch or flow conditions for the ethene to propene process (ETP). These catalysts operate at ambient temperature and low pressure, via sequential ethene dimerization, butenes isomerization and cross-metathesis. Under flow conditions the on-stream ethene conversion (55 %), initial propene selectivity (92 %), stability (71 % selectivity after 7 h) and low temperature/pressures are competitive with the best-in-class heterogeneous systems, marking a new, in crystallo, approach to ETP.

Design and engineering of microenvironments of supported catalysts toward more efficient chemical synthesis

Catalytic species such as molecular catalysts and metal catalysts are commonly attached to varieties of supports to simplify their separation and recovery and accommodate various reaction conditions. The physicochemical microenvironments surrounding catalytic species play an important role in catalytic performance, and the rational design and engineering of microenvironments can achieve more efficient chemical synthesis, leading to greener and more sustainable catalysis. In this review, we highlight recent works addressing the topic of the design and engineering of microenvironments of supported catalysts, including supported molecular catalysts and supported metal catalysts. Six types of materials, including oxide nano/microparticle, mesoporous silica nanoparticle (MSN), polymer nanomaterial, reticular material, zeolite, and carbon-based nanomaterial, are widely used as supports for the immobilization of catalytic species. We summarize and discuss the synthesis and modification of supports and the positive effects of microenvironments on catalytic properties such as metal-support interaction, molecular recognition, pseudo-solvent effect, regulating mass transfer, steric effect, etc. These design principles and engineering strategies allow access to a better understanding of structure-property relationships and advance the development of more efficient catalytic processes.

Design of Supported Metal Catalysts and Systems for Propane Dehydrogenation

Propane dehydrogenation (PDH) is currently an approach for the production of propylene with high industrial importance, especially in the context of the shale gas revolution and the growing global demands for propylene and downstream commodity chemicals. In this Perspective article, we comprehensively summarize the recent advances in the design of advanced catalysts for PDH and the new understanding of the structure-performance relationship in supported metal catalysts. Furthermore, we discuss the gaps between fundamental research and practical industrial applications in the catalyst developments for the PDH process. In particular, we overview some critical issues regarding catalyst regeneration and the compatibility of the catalyst and reactor design. Finally, we make perspectives on the future directions of PDH research, including the efforts toward achieving a unified understanding of the structure-performance relationship, innovation in reactor engineering, and translation of the knowledge accumulated on PDH studies to other important alkane dehydrogenation reactions.

Neutron Scattering Studies of Heterogeneous Catalysis

Understanding the structural dynamics/evolution of catalysts and the related surface chemistry is essential for establishing structure-catalysis relationships, where spectroscopic and scattering tools play a crucial role. Among many such tools, neutron scattering, though less-known, has a unique power for investigating catalytic phenomena. Since neutrons interact with the nuclei of matter, the neutron-nucleon interaction provides unique information on light elements (mainly hydrogen), neighboring elements, and isotopes, which are complementary to X-ray and photon-based techniques. Neutron vibrational spectroscopy has been the most utilized neutron scattering approach for heterogeneous catalysis research by providing chemical information on surface/bulk species (mostly H-containing) and reaction chemistry. Neutron diffraction and quasielastic neutron scattering can also supply important information on catalyst structures and dynamics of surface species. Other neutron approaches, such as small angle neutron scattering and neutron imaging, have been much less used but still give distinctive catalytic information. This review provides a comprehensive overview of recent advances in neutron scattering investigations of heterogeneous catalysis, focusing on surface adsorbates, reaction mechanisms, and catalyst structural changes revealed by neutron spectroscopy, diffraction, quasielastic neutron scattering, and other neutron techniques. Perspectives are also provided on the challenges and future opportunities in neutron scattering studies of heterogeneous catalysis.

Light olefin synthesis from a diversity of renewable and fossil feedstocks: state-of the-art and outlook

Light olefins are important feedstocks and platform molecules for the chemical industry. Their synthesis has been a research priority in both academia and industry. There are many different approaches to the synthesis of these compounds, which differ by the choice of raw materials, catalysts and reaction conditions. The goals of this review are to highlight the most recent trends in light olefin synthesis and to perform a comparative analysis of different synthetic routes using several quantitative characteristics: selectivity, productivity, severity of operating conditions, stability, technological maturity and sustainability. Traditionally, on an industrial scale, the cracking of oil fractions has been used to produce light olefins. Methanol-to-olefins, alkane direct or oxidative dehydrogenation technologies have great potential in the short term and have already reached scientific and technological maturities. Major progress should be made in the field of methanol-mediated CO and CO₂ direct hydrogenation to light olefins. The electrocatalytic reduction of CO₂ to light olefins is a very attractive process in the long run due to the low reaction temperature and possible use of sustainable electricity. The application of modern concepts such as electricity-driven process intensification, looping, CO₂ management and nanoscale catalyst design should lead in the near future to more environmentally friendly, energy efficient and selective large-scale technologies for light olefin synthesis.

Emerging Analytical Methods to Characterize Zeolite-Based Materials

Zeolites and zeolitic materials are, through their use in numerous conventional and sustainable applications, very important to our daily lives, including to foster the necessary transition to a more circular society. The characterization of zeolite-based materials has a tremendous history and a great number of applications and properties of these materials have been discovered in the past decades. This review focuses on recently developed novel as well as more conventional techniques applied with the aim of better understanding zeolite-based materials. Recently explored analytical methods, e.g. atom probe tomography, scanning transmission X-ray microscopy, confocal fluorescence microscopy and photo-induced force microscopy, are discussed on their important contributions to the better understanding of zeolites as they mainly focus on the micro- to nanoscale chemical imaging and the revelation of structure–composition–performance relationships. Some other techniques have a long and established history, e.g. nuclear magnetic resonance, infrared, neutron scattering, electron microscopy and X-ray diffraction techniques, and have gone through increasing developments allowing the techniques to discover new and important features in zeolite-based materials. Additional to the increasing application of these methods, multiple techniques are nowadays used to study zeolites under working conditions (i.e. the in situ/operando mode of analysis) providing new insights in reaction and deactivation mechanisms.

Stable co-production of olefins and aromatics from ethane over Co2+-exchanged HZSM-5 zeolite

Olefins and aromatics can be stably co-produced from ethane over a Co-exchanged HZSM-5 catalyst in which isolated Co(ii) species are anchored at Brønsted acid sites and active for efficient ethane dehydrogenation.

How Many Molecules Can Fit in a Zeolite Pore? Implications for the Hydrocarbon Pool Mechanism of the Methanol-to-Hydrocarbons Process

The methanol-to-hydrocarbons (MTH) process is a very advantageous way to upgrade methanol to more valuable commodity chemicals such as light alkenes and gasoline. There is general agreement that, at steady state, the process operates via a dual cycle “hydrocarbon pool” mechanism. This mechanism defines a minimum number of reactants, intermediates, and products that must be present for the reaction to occur. In this paper, we calculate (by three independent methods) the volume required for a range of compounds that must be present in a working catalyst. These are compared to the available volume in a range of zeolites that have been used, or tested, for MTH. We show that this straightforward comparison provides a means to rationalize the product slate and the deactivation pathways in zeotype materials used for the MTH reaction.

QM/MM study of the reactivity of zeolite bound methoxy and carbene groups

The conversion of methanol-to-hydrocarbons (MTH) is known to occur via an autocatalytic process in zeolites, where framework-bound methoxy species play a pivotal role, especially during catalyst induction. Recent NMR and FT-IR experimental studies suggest that methoxylated zeolites are able to produce hydrocarbons by a mechanism involving carbene migration and association. In order to understand these observations, we have performed QM/MM computational investigations on a range of reaction mechanisms for the reaction of zeolite bound methoxy and carbene groups, which are proposed to initiate hydrocarbon formation in the MTH process. Our simulations demonstrate that it is kinetically unfavourable for methyl species to form on the framework away from the zeolite acid site, and both kinetically and thermodynamically unfavourable for methyl groups to migrate through the framework and aggregate around an acid site. Formation of carbene moieties was considered as an alternative pathway to the formation of C-C bonds; however, the reaction energy for conversion of a methyl to a carbene is unfavourable. Metadynamics simulations help confirm further that methyl species at the framework acid sites would be more reactive towards formed C₂₊ species, rather than inter-framework migration, and that the role of carbenes in the formation of the first C-C bond will be via a concerted type of mechanism rather than stepwise.

Framework coordination of single-ion Cu2+ sites in hydrated 17O-ZSM-5 zeolite

The interfacial coordination chemistry of water solvated single Cu²⁺ sites in ZSM-5 is assessed through pulsed EPR spectroscopy and selective ¹⁷O isotopic labelling.