High internal phase emulsions gel ink for direct-ink-writing 3D printing of liquid metal

Liquid Metal: A New Approach to Diagnosis and Treatment of Cardiovascular Diseases

Cardiovascular diseases (CVDs) remains a leading cause of high mortality and imposes a significant health burden globally. The biocompatibility between materials and the cardiovascular system, encompassing biological safety, modulus matching, and anti-fatigue performance in dynamic physiological environments, has been a critical challenge in the diagnosis and treatment of CVDs. The emergence of liquid metal (LM) offers promising opportunities to develop diagnostic and therapeutic methods that exhibit excellent biocompatibility with the cardiovascular system. In this perspective, the progress of LM applications in contrast agents, nanomedicine, implantable and wearable bioelectronic devices, and bionic materials is evaluated, providing a comprehensive and in-depth discussion of the role and advantages of LM in CVDs management. Finally, the current challenges and future prospects of LM in the field of CVDs diagnosis and treatment are outlined.

Liquid Metal Gel Ink with Self-Activating Conductivity for 3D Printing of Multifunctional Electronics

Liquid metal inks have emerged as promising conductive inks for the printing of soft circuits and multifunctional electronics. However, the printed patterns are typically nonconductive due to the native insulating oxide layer surrounding the liquid metal (LM) particles, which requires mechanical or chemical post-treatments to restore their electrical performance. In this study, the design and preparation of a self-activating LM gel ink are presented. This viscous gel ink consists of LM particles and supramolecular assemblies, which are formed by β-cyclodextrin (β-CD) and sodium dodecyl sulfate (SDS). These assemblies entangle to create a supramolecular gel network, which prevents the LM particles from settling and facilitates 3D printing. Moreover, the supramolecular assemblies are dissociated into host-guest complexes upon heating to 50 °C, thereby allowing the ink to transition its viscosity from ≈13 to ≈0.005 Pa·s at a shear rate of 1 s-1. This viscosity transition leads to the sedimentation of LM particles, resulting in the formation of a continuous liquid metal phase upon water evaporation, with a high electrical conductivity of 3.4 × 105 S m-1. The printed conductive patterns can subsequently be used in multifunctional devices, including stretchable displays, wireless power-transmission circuits, and fabric bioelectrodes.

Recent advances for core-shell gallium-based liquid metal particles: properties, fabrication, modification, and applications

Gallium-based liquid metal micro-nanoparticles (Ga-LMPs) have attracted extensive attention in recent years due to their unique physicochemical properties, such as biocompatibility, fluidity and large specific surface area. However, the surface of gallium-based liquid metal is prone to oxidation, forming a solid insulating gallium oxide shell that limits its functionality and applications. Therefore, it has become a hot research topic to endow Ga-LMPs with new functionalities by surface modification. This review summarizes the surface properties, preparation methods, and surface modification mechanisms of Ga-LMPs, with a focus on the diverse functionalities gained through surface modification, such as enhanced particle stability, electrical conductivity, drug delivery, stimulus responsiveness, thermoelectric property and catalytic activity. The potential applications of these properties in fields such as sensing, energy storage, and catalysis are also discussed.

Advanced Liquid Metal-Based Hydrogels for Flexible Electronics

With the rapid development of flexible electronics in wearable devices, healthcare devices, and the Internet of Things (IoT), liquid metals (LMs)-based hydrogels have emerged as cutting-edge functional materials due to their high electrical conductivity, tunable mechanical properties, excellent biocompatibility, and unique self-healing properties. Through various physical or chemical methods, LMs can be integrated to form multifunctional LMs-based hydrogels, thus broadening the potential application fields. In this Review, the recent advancement in LMs-based hydrogels for flexible electronics is comprehensively and systematically reviewed from three aspects of synthesis methods, properties, and applications. For the first time, the existing innovative synthesis methods of LMs-based hydrogels are classified and summarized, including patterned LMs on/inside hydrogel substrates, LMs as conductive fillers in polymeric hydrogels, LMs as initiators in hydrogels, and LMs as cross-linkers with organic/inorganic materials. The synthesis mechanism is also stated in detail to highlight the multiple roles of LMs in adjusting the hydrogel properties. The versatile applications of LMs-based hydrogels in flexible electronics, including flexible sensors, wireless communications, electromagnetic interference (EMI) shielding, soft robot actuators, energy storage and conversion, etc., are separately described. Finally, the current challenges and future prospects of LMs-based hydrogels are proposed.

Liquid Metal-Ionogel Core-Shell Fibers for Reflection-Suppressed Electromagnetic Interference Shielding and Strain Sensing

Electromagnetic interference (EMI) shielding fibers are crucial in practical uses for their flexibility and one-dimensional form. However, their application is limited by poor compatibility between EMI shielding components and fiber substrates, and high electromagnetic wave reflectivity. Herein, a core/shell-structured EMI shielding fiber is introduced, featuring a core of Ga-In-Sn-Zn alloy, Carbopol, and air bubbles, and a shell of ionogel formed from copolymerized acrylamide and acrylic acid. A single fiber achieves a total shielding effectiveness of ∼35 dB within the 2-18 GHz range, which increases to ∼70 dB when three fibers are stacked. Remarkably, the fiber demonstrates enhanced EMI shielding performance following stretching and recovery. Additionally, it exhibits excellent impedance matching, with a reflection power coefficient as low as 0.14 at 10 GHz. The fiber's EMI shielding mechanism encompasses reflection shielding, absorption shielding─attributable to conduction loss and polarization loss─and multiple reflection shielding. Furthermore, the fiber shows potential as a strain sensor. This research offers an effective strategy for creating flexible fibers with high EMI shielding capabilities and low EM wave reflection.

Covalent Crosslinker-Free Photo-Curing 3D Printing of Liquid Metal Composite Hydrogels Based On SI-photoATRP

Photocurable 3D printing (SLA or DLP) materials have garnered considerable attention due to their remarkable efficiency and precision in manufacturing. However, the presence of covalent crosslinking makes the recycling and reuse of printed materials extremely challenging. Here a novel approach to covalent crosslinker-free photo-curing 3D printing (via DLP) of liquid metal (LM) composite hydrogels is reported, leveraging surface-initiated photoinduced atom radical transfer polymerization (SI-photoATRP). The pre-synthesized PHEA-Br macroinitiators are grafted onto the surfaces of LM nanoparticles (LMNPs) by mechanical sonication, stabilizing the LMNPs within the resin solution while simultaneously generating active sites for SI-photoATRP. During the SI-photoATRP process, polymer chains of sufficient length form hydrogen bonds with multiple LMNPs, effectively transforming the LMNPs into crosslinking points. By integrating the aqueous photoATRP system catalyzed by carbon dots, LM@polymer composite hydrogel with complex structures are successfully established through DLP technology. The versatility of the 3D printed hydrogel is investigated by employing HEA, OEGA480, and AAm as the monomers in resin solution, respectively. Notably, all the LM@polymer composite hydrogels can be degraded in aqueous NaOH solution. Furthermore, LM@polymer-based networks exhibit self-repairing capabilities, serve as underwater adhesives, and conduct electricity. This work offers new insights into designing 3D printing materials and sustainable photocurable technology.

Self-Catalyzed Chemically Coalescing Liquid Metal Emulsions

Gallium-based liquid metal alloys (GaLMAs) have widespread applications ranging from soft electronics, energy devices, and catalysis. GaLMAs can be transformed into liquid metal emulsions (LMEs) to modify their rheology for facile patterning, processing, and material integration for GaLMA-based device fabrication. One drawback of using LMEs is reduced electrical conductivity owing to the oxides that form on the surface of dispersed liquid metal droplets. LMEs thus need to be activated by coalescing liquid metal droplets into an electrically conductive network, which usually involves techniques that subject the LME to harsh conditions. This study presents a way to coalesce these droplets through a chemical reaction at mild temperatures (T ∼ 80 °C). Chemical activation is enabled by adding halide compounds into the emulsion that chemically etch the oxide skin on the surface of dispersed droplets of eutectic gallium indium (eGaIn). LMEs synthesized with halide activators can achieve electrical conductivities close to bulk liquid metal (2.4 × 104 S cm-1) after being heated. 3D printable chemically coalescing LME ink formulations are optimized by systematically exploring halide activator type and concentration, along with mixing conditions, while maximizing for electrical conductivity, shape retention, and compatibility with direct ink writing (DIW). The utility of this ink is demonstrated in a hybrid 3D printing process to create a battery-integrated light emitting diode array, followed by a nondestructive low temperature heat activation that produces a functional device.

Ultrafine intermetallic platinum-cobalt with a contracted Pt-Pt pair for efficient acidic oxygen reduction reactions

Ultrafine ordered intermetallic nanoparticles are emerging as promising electrocatalysts for the oxygen reduction reaction (ORR) in fuel cells. However, they are difficult to obtain because high-temperature annealing inevitably leads to metal sintering, resulting in larger crystallites. Additionally, the resulting electronic effects are difficult to control, limiting both performance and stability improvements. Herein, we present an ultrafine ordered intermetallic platinum-cobalt alloy encaged in nitrogen-doped carbon (Pt3Co/NC) with a small particle size of 4.18 ± 1.00 nm and a high electrochemically active surface area (ECSA) of 73.16 m2 gPt-1. The contraction of the Pt-Pt pair induces strong electron coupling, resulting in electron transfer from Co to Pt. Using in situ spectroscopies, we revealed that incorporating the cost-effective transition metal Co into the Pt lattice induces Pt-Pt contraction and generates additional Pt d-band occupancy, which accelerates the protonation of *O to *OH, thereby significantly enhancing the kinetics of the four-electron ORR process. The meticulously designed catalyst achieves a superior half-wave potential of 0.89 V versus RHE and a remarkable mass activity of 0.79 A mgPt-1. More importantly, after 10 000 cycles, the particle size expansion is marginal (5.01 ± 0.92 nm), alongside slight reductions in mass activity (6%) and specific activity (2%), demonstrating excellent catalytic stability in an acidic medium.

Connecting the Dots: Sintering of Liquid Metal Particles for Soft and Stretchable Conductors

This review focuses on the sintering of liquid metal particles (LMPs). Here, sintering means the partial merging or connecting of particles (or droplets) to form a network of percolated and, thus, conductive electrical pathways. LMPs are attractive materials because they can be suspended in a carrier fluid to create printable inks or distributed in an elastomer to create soft, stretchable composites. However, films and traces of LMPs are not typically conductive as fabricated due to the native oxide that forms on the surface of the particles. In the case of composites, polymers can also get between particles, making sintering more challenging. Sintering can be done via a variety of ways, such as mechanical, thermal, and chemical processing. This review discusses the mechanisms to sinter these particles, patterning techniques that use sintering, unique properties of sintered LMPs, and their practical applications in fields such as stretchable electronics, soft robotics, and active materials.

Non-Secondary Activating Flexible Liquid Metal Sensors with Excellent Waterproof Capability for Detection of Human Signals

In recent years, flexible sensors have gained increasing attention due to their excellent flexibility. Liquid metal (LM) has gradually become an ideal material for fabricating flexible sensors, thanks to its outstanding electrical conductivity and low-temperature fluidity. However, oxidation and the need for secondary activation of LM present significant technical challenges in the development of flexible LM sensors. In this paper, we introduce a simple method that integrates the flexibility of polydimethylsiloxane (PDMS) to fabricate flexible LM sensors with a sandwich structure. The sandwich-structured sensor demonstrates superior conductivity and effectively prevents LM oxidation and the need for secondary mechanical activation. Additionally, the PDMS-LM sensor exhibits excellent performance under various conditions, with a fast response time to mechanical stimuli (0.5 s), as well as outstanding durability and stability (>10,000 s of cycling). These remarkable properties give the sandwich PDMS-LM sensor great potential for the field of human motion monitoring, bringing further development and direction for intelligent sensing technology.

Recent Advances in 3D Printed Electrodes - Bridging the Nano to Mesoscale

3D architected electrodes offer inherent physicochemical advantages for energy storage, conversion, and sensing. 3D printing methods such as stereolithography and two photon polymerization are uniquely capable of fabricating these architected electrodes with a high degree of geometric complexity impossible to achieve with other methods at the mesoscale (10 µm-1 mm). The material set for 3D printing traditionally is focused on structural materials rather than functional materials suitable for electronic and electrochemical applications. In this review the fundamental challenges are considered for transforming 3D printed materials into conductive, multifunctional electrodes suitable for electrical and electrochemical devices by printing nanocomposites, infusing molecular precursors and post-processing these structures via carbonization. To understand the design of 3D electrodes toward their use in both sensors and electrochemical devices such as catalysts, this review summarizes recent advances in hierarchical design of porous metastructures, the engineering of mass transport and electronic transport in 3D structures, and the application of high-throughput materials design by machine learning and artificial intelligence. These emerging approaches to 3D electrode design and architecture promise to expand the capabilities of additive manufacturing beyond structural materials and bring its advantages to bear on modern devices such as sensors, batteries, supercapacitors, and electrocatalysts.

Lignocellulose-Mediated Functionalization of Liquid Metals toward the Frontiers of Multifunctional Materials

Lignocellulose-mediated liquid metal (LM) composites, as emerging functional materials, show tremendous potential for a variety of applications. The abundant hydroxyl, carboxyl, and other polar groups in lignocellulose facilitate the formation of strong chemical bonds with LM surfaces, enhancing wettability and adhesion for improved interface compatibility. Beyond serving as a supportive matrix, lignocellulose can be tailored to optimize the microstructure of the composites, adapting them for diverse applications. This review comprehensively summarizes the fundamental principles and recent advancements in lignocellulose-mediated LM composites, highlighting the advantages of lignocellulose in composite fabrication, including facile synthesis, versatile interactions, and inherent functionalities. Key modulation strategies for LMs and innovative synthesis methods for functionalized lignocellulose composites are discussed. Furthermore, the roles and structure-performance relationships of these composites in electromagnetic shielding, flexible sensors, and energy storage devices are systematically summarized. Finally, the obstacles and prospective advancements pertaining to lignocellulose-mediated LM composites are thoroughly scrutinized and deliberated upon. This review is expected to provide basic guidance for researchers to boost the popularity of LMs in diverse applications and provide useful references for design strategies of state-of-the-art LMs.

Evolving Emulsion Microcompartments via Enzyme-Mimicking Amyloid-Mediated Interfacial Catalysis

Living organisms take in matter and energy from their surroundings, transforming these inputs into forms that cells can use to sustain metabolism and power various functions. A significant advancement in the development of protocells and life-like materials has been the creation of cell-like microcompartments capable of evolving into higher-order structures characterized by hierarchy and complexity. In this study, a smart emulsion system is designed to digests chemical substrates and generates organic or inorganic products, driving the self-organization and structuration of microcompartments. Central to this system is a lipase-derived peptide that undergoes amyloid fibrillation, exhibiting hydrolase-like activity and stabilizing Pickering emulsions. Through catalytic hydrolysis or silicatein-inspired mineralization, these emulsion microcompartments generate self-organized surfactant layers from organic substrates or silica scaffolds from inorganic substrates at the oil-water interface, respectively, helping to prevent coalescence. This process further facilitates a structural evolution into high-internal phase emulsion gels that are suitable for direct-ink-writing 3D printing. The findings underscore the potential for designing self-evolving soft materials that replicate the structures and functions of living organisms.

Machine Learning in 3D and 4D Printing of Polymer Composites: A Review

The emergence of 3D and 4D printing has transformed the field of polymer composites, facilitating the fabrication of complex structures. As these manufacturing techniques continue to progress, the integration of machine learning (ML) is widely utilized to enhance aspects of these processes. This includes optimizing material properties, refining process parameters, predicting performance outcomes, and enabling real-time monitoring. This paper aims to provide an overview of the recent applications of ML in the 3D and 4D printing of polymer composites. By highlighting the intersection of these technologies, this paper seeks to identify existing trends and challenges, and outline future directions.