Rapid, Self-driven Liquid Mixing on Open-Surface Microfluidic Platforms

Fabrication and Applications of Nature-Inspired Surfaces with Selective Wettability

Inspired by the Stenocora beetle, selective wettability surfaces incorporate alternating wettable and nonwettable surface features that have received substantial attention over the past two decades. These surfaces are sought after for their very promising potential to drive progress in numerous application fields, including ecological protection, biomedical sciences, and industrial technologies. However, despite ongoing efforts to produce such surfaces in commercial quantities, understanding their basic fabrication concepts for practical applications can be challenging, especially for novices, given the vast technical literature in this area. This review, therefore, aims to elucidate the principles of wettability, along with the evolution of selective wettability surfaces and their uses. Beginning with a summary of the essential history and theory of wetting, we explore naturally occurring surfaces that have influenced wetting studies. We then detail state-of-the-art methods for fabricating these unique biwetting surfaces and show how contemporary science employs such designs in solving real-world problems. Finally, we offer an outlook for future research prospects on scalable, printing-based fabrication methods.

Laser-Assisted Structures for Efficient Fluid Management on Stainless Steel Surfaces

The article presents a high-productivity laser-structuring method combined with a hydrophobic post-treatment to create zone-structured surfaces with a decreasing wetting angle on AISI 304 stainless steel surfaces. We have investigated the impact of laser processing modes and hydrophobic substances on wetting and hysteresis angles and successfully demonstrated autonomous droplet movement over this zone-structured surface. A critical condition for autonomous fluid flow is the need for the drop to touch the boundary between the two zones. This can be achieved by settling the droplet directly on the boundary of the two zones or by using droplets whose surface contact diameter is on the order of magnitude or higher than the zone size. The zone-structured surface showed reusability, maintaining its properties even after 30 droplet passages. The zone-structured surfaces with a decreasing wetting angle can be used for moving a droplet along a complex trajectory as well as for mixing various liquids.

Patterning Wettability for Open-Surface Fluidic Manipulation: Fundamentals and Applications

Effective manipulation of liquids on open surfaces without external energy input is indispensable for the advancement of point-of-care diagnostic devices. Open-surface microfluidics has the potential to benefit health care, especially in the developing world. This review highlights the prospects for harnessing capillary forces on surface-microfluidic platforms, chiefly by inducing smooth gradients or sharp steps of wettability on substrates, to elicit passive liquid transport and higher-order fluidic manipulations without off-the-chip energy sources. A broad spectrum of the recent progress in the emerging field of passive surface microfluidics is highlighted, and its promise for developing facile, low-cost, easy-to-operate microfluidic devices is discussed in light of recent applications, not only in the domain of biomedical microfluidics but also in the general areas of energy and water conservation.

The Effects of Viscoelasticity on Droplet Migration on Surfaces with Wettability Gradients

A finite-volume method based on the OpenFOAM is used to numerically study the factors affecting the migration of viscoelastic droplets on rigid surfaces with wettability gradients. Parameters investigated include droplet size, relaxation time, solvent viscosity, and polymer viscosity of the liquid comprising droplets. The wettability gradient is imposed numerically by assuming a linear change in the contact angle along the substrate. As reported previously for Newtonian droplets, the wettability gradient induces spontaneous migration from hydrophobic to hydrophilic region on the substrate. The migration of viscoelastic droplets reveals the increase in the migration speed and distance with the increase in the Weissenberg number. The increase in droplet size also shows the increase in both the migration speed and distance. The increase in polymer viscosity exhibits the increase in migration speed but the decrease in migration distance.

Self-Motion of Water Droplets along a Spacing Gradient of Micropillar Arrays on Copper

Self-driven droplet transport along an open gradient surface is increasingly becoming popular for various microfluidics applications. In this work, a gradient copper oxide layer is formed on a copper sheet (as a bipolar electrode, BPE) in a KOH solution by bipolar electrochemistry. The deposits at different positions present a rich variety of colors, compositions, and microstructures along the longitudinal axis of the BPE. More than half the length of the anodic pole is covered by a Cu(OH)₂/CuO composite layer of several micrometers thick, which is composed of dense micropillars with a decreasing spacing gradient to the anodic direction. The micropillar arrays are superhydrophilic, and after modified with 1-dodecanethiol, the tops of the dense micropillars constitute a hydrophobic and microscopically discontinuous surface with a wettability gradient. On such a gradient surface water droplets can move spontaneously to more hydrophilic direction at a velocity of about 16 mm s^-1. The superhydrophobicity of the modified micropillar arrays is discussed through a comparison with the wax tubules on a lotus leaf. Theoretical analysis of the driving force reveals that the concave surface effect of water at the spacings between the micropillars is the critical factor for driving the rolling motion of the droplets along the gradient micropillar arrays.

Simple but Efficient Method To Transport Droplets on Arbitrarily Controllable Paths

The flexible manipulation of droplets manifests a wide spectrum of applications, such as micro-flow control, drug-targeted therapy, and microelectromechanical system heat dissipation. How to realize the efficient control of droplets has become a problem of concern. In this paper, a simple method that can realize the transport of droplets along any controllable path is proposed. It not only has a simple preparation process and clear transport mechanism but is also easy to realize in manipulation technology. A magnetic-sensitive surface is prepared by filling a polymer matrix with magnetic particles and immersing in a lubricant. Under the action of an external magnetic field, rough microstructures are generated locally on the surface, forming the wettability gradient with the area far away from the field. Moving the magnetic field, the wettability gradient region moves accordingly and drives droplets to transport. To better control the transport path of droplets or realize a more complex path design, a ring-shaped magnetic field is further adopted, during which the droplet is automatically located in the ring-shaped region and moves with the movement of the ring-shaped magnetic field. The present technique is simple and easy to implement, which should be helpful in the field of precise regulation of the droplet position.

Visible-light and near-infrared fluorescence and surface-enhanced Raman scattering point-of-care sensing and bio-imaging: a review

This review article deals with the concepts, principles and applications of visible-light and near-infrared (NIR) fluorescence and surface-enhanced Raman scattering (SERS) in in vitro point-of-care testing (POCT) and in vivo bio-imaging. It has discussed how to utilize the biological transparency windows to improve the penetration depth and signal-to-noise ratio, and how to use surface plasmon resonance (SPR) to amplify fluorescence and SERS signals. This article has highlighted some plasmonic fluorescence and SERS probes. It has also reviewed the design strategies of fluorescent and SERS sensors in the detection of metal ions, small molecules, proteins and nucleic acids. Particularly, it has provided perspectives on the integration of fluorescent and SERS sensors into microfluidic chips as lab-on-chips to realize point-of-care testing. It has also discussed the design of active microfluidic devices and non-paper- or paper-based lateral flow assays for in vitro diagnostics. In addition, this article has discussed the strategies to design in vivo NIR fluorescence and SERS bio-imaging platforms for monitoring physiological processes and disease progression in live cells and tissues. Moreover, it has highlighted the applications of POCT and bio-imaging in testing toxins, heavy metals, illicit drugs, cancers, traumatic brain injuries, and infectious diseases such as COVID-19, influenza, HIV and sepsis.

Machine Learning Prediction of TiO2-Coating Wettability Tuned via UV Exposure

Surfaces with extreme wettability (too low, superhydrophobic; too high, superhydrophilic) have attracted considerable attention over the past two decades. Titanium dioxide (TiO₂) has been one of the most popular components for generating superhydrophobic/hydrophilic coatings. Combining TiO₂ with ethanol and a commercial fluoroacrylic copolymer dispersion, known as PMC, can produce coatings with water contact angles approaching 170°. Another property of interest for this specific TiO₂ formulation is its photocatalytic behavior, which causes the contact angle of water to be gradually reduced with rising timed exposure to UV light. While this formulation has been employed in many studies, there exists no quantitative guidance to determine or tune the contact angle (and thus wettability) with the composition of the coating and UV exposure time. In this article, machine learning models are employed to predict the required UV exposure time for any specified TiO₂/PMC coating composition to attain a certain wettability (UV-reduced contact angle). For that purpose, eight different coating compositions were applied to glass slides and exposed to UV light for different time intervals. The collected contact-angle data was supplied to different regression models to designate the best method to predict the required UV exposure time for a prespecified wettability. Two types of machine learning models were used: (1) parametric and (2) nonparametric. The results showed a nonlinear behavior between the coating formulation and its contact angle attained after timed UV exposure. Nonparametric methods showed high accuracy and stability with general regression neural network (GRNN) performing best with an accuracy of 0.971, 0.977, and 0.933 on the test, train, and unseen data set, respectively. The present study not only provides quantitative guidance for producing coatings of specified wettability, but also presents a generalized methodology that could be employed for other functional coatings in technological applications requiring precise fluid/surface interactions.

Rapid construct superhydrophobic microcracks on the open-surface platform for droplet manipulations

Droplet-based transport driven by surface tension has been explored as an automated pumping source for several biomedical applications. This paper presented a simple and fast superhydrophobic modify and patterning approach to fabricate various open-surface platforms to manipulate droplets to achieve transport, mixing, concentration, and rebounding control. Several commercial reagents were tested in our approach, and the Glaco reagent was selected to create a superhydrophobic layer; laser cutters are utilized to scan on these superhydrophobic surface to create gradient hydrophilic micro-patterns. Implementing back-and-forth vibrations on the predetermined parallel patterns, droplets can be transported and mixed successfully. Colorimetry of horseradish peroxidase (HRP) mixing with substrates also reduced the reaction time by more than 5-times with the help of superhydrophobic patterned chips. Besides, patterned superhydrophobic chips can significantly improve the sensitivity of colorimetric glucose-sensing by more than 10 times. Moreover, all bioassays were distributed homogeneously within the region of hydrophilic micropatterns without the coffee-ring effect. In addition, to discuss further applications of the surface wettability, the way of controlling the droplet impacting and rebounding phenomenon was also demonstrated. This work reports a rapid approach to modify and patterning superhydrophobic films to perform droplet-based manipulations with a lower technical barrier, higher efficiency, and easier operation. It holds the potential to broaden the applications of open microfluidics in the future.

Bioinspired Geometry-Gradient Metal Slippery Surface by One-Step Laser Ablation for Continuous Liquid Directional Self-Transport

Liquid directional self-transport on the functional surface plays an important role in both industrial and academic fields. Inspired by the natural cactus spine and pitcher plant, we have successfully designed a kind of geometry-gradient slippery surface (GGSS) based on aluminum alloy materials which could actively achieve directional self-movement and also antigravity self-movement of various liquid droplets by topography gradient. The mechanism of liquid directional self-transport was theoretically explored through the mechanical analysis of the triple contact line, which was mainly related to the competition between the driven force induced by Laplace pressure and the adhesive force induced by viscous resistance. The adhesive force between the droplet and the surface was quantitatively measured using a homemade experimental apparatus and the results showed that the lateral adhesive force on the GGSS is much smaller than that on the original surface. Additionally, a series of quantitative experiments were conducted to explore the influence of droplet volume and vertex angle on the transport distance and velocity. Finally, we achieved the antigravity self-transport of the droplet on the inclined GGSS to further verify the self-transport ability of the GGSS. We believe that the proposed GGSS with liquid directional self-transport ability in the present work would provide some potential opportunities in modern tribo-systems to optimize the lubricating qualities, especially the lubrication and friction at the extreme contact interface.

Universal Plasma Jet for Droplet Manipulation on a PDMS Surface towards Wall-Less Scaffolds

Droplet manipulation is important in the fields of engineering, biology, chemistry, and medicine. Many techniques, such as electrowetting and magnetic actuation, have been developed for droplet manipulation. However, the fabrication of the manipulation platform often takes a long time and requires well-trained skills. Here we proposed a novel method that can directly generate and manipulate droplets on a polymeric surface using a universal plasma jet. One of its greatest advantages is that the jet can tremendously reduce the time for the platform fabrication while it can still perform stable droplet manipulation with controllable droplet size and motion. There are two steps for the proposed method. First, the universal plasma jet is set in plasma mode for modifying the manipulation path for droplets. Second, the jet is switched to air-jet mode for droplet generation and manipulation. The jetted air separates and pushes droplets along the plasma-treated path for droplet generation and manipulation. According to the experimental results, the size of the droplet can be controlled by the treatment time in the first step, i.e., a shorter treatment time of plasma results in a smaller size of the droplet, and vice versa. The largest and the smallest sizes of the generated droplets in the results are about 6 µL and 0.1 µL, respectively. Infrared spectra of absorption on the PDMS surfaces with and without the plasma treatment are investigated by Fourier-transform infrared spectroscopy. Tests of generating and mixing two droplets on a PDMS surface are successfully achieved. The aging effect of plasma treatment for the proposed method is also discussed. The proposed method provides a simple, fast, and low-cost way to generate and manipulate droplets on a polymeric surface. The method is expected to be applied to droplet-based cell culture by manipulating droplets encapsulating living cells and towards wall-less scaffolds on a polymeric surface.

Directional anchoring patterned liquid-infused superamphiphobic surfaces for high-throughput droplet manipulation

High-throughput experiments involving isolated droplets based on patterned superwettable surfaces are important for various applications related to biology, chemistry, and medicine, and they have attracted a large amount of interest. This paper provides a directional anchoring liquid-infused superamphiphobic surface (DAS), via combining concepts based on the droplet-anchoring behavior of beetle backs with patterned wettability, the directional adhesion of butterfly wings, and the slippery liquid-infused surfaces (SLISs) of pitcher plants. Regularly arranged ">"-shaped SLIS patterns were created on a superamphiphobic (SAM) background through ultrafast-laser-based technology. Improved directional anchoring abilities with a sliding angle difference of 77° were achieved; this is the largest sliding angle difference in a one-dimensional direction achieved using an artificial surface, to the best of the authors' knowledge. Thanks to the directional anchoring abilities, the DAS coupled droplet 'anchoring' and 'releasing' abilities. Furthermore, a high-throughput droplet manipulation device was designed, on which a micro-droplet array with a large number of droplets can be 'captured', 'transferred', or 'released' in a single step. With the addition of lubricant, the DAS can work continuously for even more than 30 cycles without cross-contamination between different droplets. The DAS also shows good stability under an ambient atmosphere and can maintain its functionality when manipulating corrosive droplets. The DAS and corresponding high-throughput droplet manipulation method are excellent candidates for practical applications.

Enhanced Movement of Two-Component Droplets on a Wedge-Shaped Ag/Cu Surface by a Wettability Gradient

The wedge-shaped Ag/Cu surface with a contact angle (CA) [droplet of 30 vol % propylene glycol (PG)] of 18.6° in the wedge track and 64.6° at its periphery was fabricated through a facile gradient displacement reaction on the Cu substrate. The aqueous droplet of 30% PG could realize directed motion on the wedge track without back-end pinning, moving in a two-stage process of front-end spreading and subsequent back-end shrinking. A wettability gradient from 64.6 to 18.6° on the wedge surface could enhance the droplet motion, especially during the second stage. A favorable length of the wettability gradient (15 mm) was obtained, capable of moving the droplet the farthest displacement of 21.6 mm at a velocity of 0.53 mm/s on a wedge track with the wedge angle of α = 10° and length of 25 mm. The driving force arising from the wettability gradient during the second stage was evaluated theoretically to elucidate the effect of the length of the wettability gradient on the movement. Finally, three T-shaped self-driven surface micromixers composed of a mixing zone with uniform wettability and a transportation zone with different gradients were designed to test the drainage ability of droplets away from the surface. The wedge track combined with the wettability gradient was found to be capable of removing the mixed droplet completely out of the mixing region and flowing away, while the droplet would attach or stay in the mixing zone if actuated by the shape gradient or the wettability gradient alone.

Droplet Dynamics on a Wettability Patterned Surface during Spray Impact

Wettability patterning of a surface is a passive method to manipulate the flow and heat transport mechanism in many physical processes and industrial applications. This paper proposes a rational wettability pattern comprised of multiple superhydrophilic wedges on a superhydrophobic background, which can continuously remove the impacted spray droplets from the horizontal surface. We observed that the spray droplets falling on the superhydrophilic wedge region spread and form a thin liquid film, which is passively transported away from the surface. However, most of the droplets falling on the superhydrophobic region move towards the wedge without any flooding. The physics of the passive transport of the liquid film on a wedge is also delved into using numerical modelling. In particular, we elucidate the different modes of droplet transport in the superhydrophobic region and the interaction of multiple droplets. The observed droplet dynamics could have profound implications in spray cooling systems and passive removal of liquid from a horizontal surface. This study’s findings will be beneficial for the optimization of efficient wettability patterned surfaces for spray cooling application.

All-graphene-based open fluidics for pumpless, small-scale fluid transport via laser-controlled wettability patterning

Open microfluidics have emerged as a low-cost, pumpless alternative strategy to conventional microfluidics for delivery of fluid for a wide variety of applications including rapid biochemical analysis and medical diagnosis. However, creating open microfluidics by tuning the wettability of surfaces typically requires sophisticated cleanroom processes that are unamenable to scalable manufacturing. Herein, we present a simple approach to develop open microfluidic platforms by manipulating the surface wettability of spin-coated graphene ink films on flexible polyethylene terephthalate via laser-controlled patterning. Wedge-shaped hydrophilic tracks surrounded by superhydrophobic walls are created within the graphene films by scribing micron-sized grooves into the graphene with a CO2 laser. This scribing process is used to make superhydrophobic walls (water contact angle ∼160°) that delineate hydrophilic tracks (created through an oxygen plasma pretreatment) on the graphene for fluid transport. These all-graphene open microfluidic tracks are capable of transporting liquid droplets with a velocity of 20 mm s-1 on a level surface and uphill at elevation angles of 7° as well as transporting fluid in bifurcating cross and tree branches. The all-graphene open microfluidic manufacturing technique is rapid and amenable to scalable manufacturing, and consequently offers an alternative pumpless strategy to conventional microfluidics and creates possibilities for diverse applications in fluid transport.

Surface-Tension-Confined Channel with Biomimetic Microstructures for Unidirectional Liquid Spreading

Unidirectional liquid spreading without energy input is of significant interest for the broad applications in diverse fields such as water harvesting, drop transfer, oil-water separation and microfluidic devices. However, the controllability of liquid motion and the simplification of manufacturing process remain challenges. Inspired by the peristome of Nepenthes alata, a surface-tension-confined (STC) channel with biomimetic microcavities was fabricated facilely through UV exposure photolithography and partial plasma treatment. Perfect asymmetric liquid spreading was achieved by combination of microcavities and hydrophobic boundary, and the stability of pinning effect was demonstrated. The influences of structural features of microcavities on both liquid spreading and liquid pinning were investigated and the underlying mechanism was revealed. We also demonstrated the spontaneous unidirectional transport of liquid in 3D space and on tilting slope. In addition, through changing pits arrangement and wettability pattern, complex liquid motion paths and microreactors were realized. This work will open a new way for liquid manipulation and lab-on-chip applications.

Droplet Self-Propulsion on Superhydrophobic Microtracks

Liquid transport (continuous or segmented) in microfluidic platforms typically requires pumping devices or external fields working collaboratively with special fluid properties to enable fluid motion. Natural liquid adhesion on surfaces deters motion and promotes the possibility of liquid or surface contamination. Despite progress, significant advancements are needed before devices for passive liquid propulsion, without the input of external energy and unwanted contamination, become a reality in applications. Here we present an unexplored and facile approach based on the Laplace pressure imbalance, manifesting itself through targeted track texturing, driving passively droplet motion, while maintaining the limited contact of the Cassie-Baxter state on superhydrophobic surfaces. The track topography resembles out-of-plane, backgammon-board, slowly converging microridges decorated with nanotexturing. This design naturally deforms asymmetrically the menisci formed at the bottom of a droplet contacting such tracks and causes a Laplace pressure imbalance that drives droplet motion. We investigate this effect over a range of opening track angles and develop a model to explain and quantify the underlying mechanism of droplet self-propulsion. We further implement the developed topography for applications relevant to microfluidic platform functionalities. We demonstrate control of the rebound angle of vertically impacting droplets, achieve horizontal self-transport to distances up to 65 times the droplet diameter, show significant uphill motion against gravity, and illustrate a self-driven droplet-merging process.

Liquid Wicking in a Paper Strip: An Experimental and Numerical Study

In this decade, paper-based microfluidics has gained more interest in the research due to the vast applications in medical diagnosis, environmental monitoring, food safety analysis, etc. In this work, we presented a set of experiments to understand the physics of the capillary flow phenomenon through paper strips. Here, using the wicking phenomenon of the liquid in porous media, experimentally, we find out the capillary height of the liquid in filter paper at different time intervals. It was found that the Lucas-Washburn (L-W) model, as well as the evaporation model, fails to predict the capillary rise accurately. However, the detailed numerical solution shows a better similarity with the experimental results. We have also shown the different regimes of the wicking phenomenon using scaling analysis of the modified L-W model. The capillary rise method was applied to detect the added water content in milk. We used milk as a liquid food and found the added water content from the change in the capillary height at different concentrations of milk. Finally, results obtained from the paper-based device were verified with the commercially available lactometer data.

Surface Treatments to Enhance the Functionality of PPEs

The outbreak of unknown viral pneumonia in Wuhan China in December 2019 led to a new coronavirus (SARS-CoV-2), which attracted worldwide attention, with the related COVID-19 disease quickly becoming a global pandemic. In about 5 months, this disease has led to ~ 4 million cases and claimed more than 200 k deaths as a result of its highly contagious nature. The present understanding is that SARS-CoV-2 is a type of influenza virus that can be transmitted through respiratory droplets and aerosols; Lewis (Nature 580:175, 2020). The primary methodology to prevent the spreading of this disease has been "social distancing" and usage of personal protective equipment (PPE) at the front lines of healthcare and other critical operations. The scale of the disease has led to unprecedented demand for PPEs and increased functionality of the same. This paper focuses on improving PPE functionality in a scalable manner by surface treatment and coating with appropriate materials and other functional enhancements, such as exposure to UV rays or other sterilizing agents (e.g., hydrogen peroxide).

Magnetic actuation and deformation of a soft shuttle

Here, we describe the magnetic actuation of soft shuttles for open-top microfluidic applications. The system is comprised of two immiscible liquids, including glycerol as the soft shuttle and a suspension of iron powder in sucrose solution as the magnetic drop. Permanent magnets assembled on 3D printed motorized actuators were used for the actuation of the magnetic drop, enabling the glycerol shuttle to be propelled along customized linear, circular, and sinusoidal paths. The dynamics of the hybrid shuttle-magnetic drop system was governed by the magnetic force, the friction at the interface of the shuttle and the substrate, and the surface tension at the interface of the shuttle and the magnetic drop. Increasing the magnetic force leads to the localized deformation of the shuttle and eventually the full extraction of the magnetic drop. The versatility of the system was demonstrated through the propelling of the shuttle across a rough surface patterned with microfabricated barriers as well as taking advantage of the optical properties of the shuttle for the magnification and translation of microscale characters patterned on a planar surface. The integration of the system with current electrowetting actuation mechanisms enables the highly controlled motion of the magnetic drop on the surface of a moving shuttle. The simplicity, versatility, and controllability of the system provide opportunities for various fluid manipulation, sample preparation, and analysis for a range of chemical, biochemical, and biological applications.

Flexible Functional Surface for Efficient Water Collection

Inspired by both the water collection strategy of desert beetles and the lubrication effect of Nepenthes pitcher plants, a new flexible functional surface for water collection is designed and can be easily fabricated. Such a functional surface consists mainly of a superhydrophobic region and a hydrophobic region with infused lubricating oil. Different functional patterns can be easily manipulated by different templates. Due to the flexibility of the surface, not only a two-dimensional surface but also a three-dimensional one can be designed. Directional water collection can be achieved. Furthermore, it is an integrative bioinspired functional surface that does not require any tailoring. Compared with existing functional surfaces, the present surface has higher water collection efficiency in fog and such a function can last 15 days. The functional degraded surfaces can also be easily reused.

A Numerical Study of Micro-Droplet Spreading Behaviors on Wettability-Confined Tracks Using a Three-Dimensional Phase-Field Lattice Boltzmann Model

Wettability-confined tracks have been extensively used in open-surface microfluidic devices for their high capacity of transporting droplet pumplessly. Inspired by the experimental work of Sen et al. [ Langmuir 2018 , 34 , 1899 - 1907 ], in the present study, a three-dimensional phase-field lattice Boltzmann model is developed and used to investigate the spreading behaviors of microdroplet on a series of wettability-confined tracks. The experimental findings are successfully reproduced through our simulation, where three distinct stages of droplet spreading on the horizontal wettability-confined diverging track are fairly exhibited, that is, the initial stage with droplet front spreading quickly, the intermediate stage with both droplet front and bulge moving forward at a constant speed, and the final stage with droplet front decelerating gradually. Moreover, a parametric study of track divergence angle is further performed, and the influential mechanism of track divergence angle on droplet spreading is further revealed. It is demonstrated that track divergence is responsible for the Laplace pressure gradient and capillary force inside the droplet, which drives the droplet bulge to move forward on the diverging track. With an increase in divergence angle, the capillary force increases linearly, which increases the droplet spreading speed at the initial and intermediate stages, while the peak capillary force comes earlier, and consequently the final decelerating stage comes earlier. On the basis of the parametric study and droplet volume conservation rule, a power law relation between track divergence angle and droplet spreading is proposed, which helps to identify the start of final decelerating stage. Finally, the droplet spreading over various inclined tracks is explored, which can be achieved only when the capillary force at the beginning is larger than the droplet gravity component along the inclined track surface.

A sample-to-answer, portable platform for rapid detection of pathogens with a smartphone interface

Emerging and re-emerging infectious diseases pose global threats to human health. Although several conventional diagnostic methods have been widely adopted in the clinic, the long turn-around times of "gold standard" culture-based techniques, as well as the limited sensitivity of lateral-flow strip assays, thwart medical progress. In this study, a smartphone-controlled, automated, and portable system was developed for rapid molecular diagnosis of pathogens (including viruses and bacteria) via the use of a colorimetric loop-mediated isothermal amplification (LAMP) approach on a passive, self-driven microfluidic device. The system was capable of 1) purifying viral or bacterial samples with specific affinity reagents that had been pre-conjugated to magnetic beads, 2) lysing pathogens at low temperatures, 3) executing isothermal nucleic acid amplification, and 4) quantifying the results of colorimetric assays for detection of pathogens with an integrated color sensor. The entire, 40 min analytical process was automatically performed with a novel punching-press mechanism that could be controlled and monitored by a smartphone. As a proof of concept, the influenza A (H1N1) virus and methicillin-resistant Staphylococcus aureus bacteria were used to characterize and optimize the device, and the limits of detection were experimentally found to be 3.2 × 10^-3 hemagglutinating units (HAU) per reaction and 30 colony-forming units (CFU) per reaction, respectively; both such values represent high enough sensitivity for clinical adoption. Moreover, the colorimetric assay could be both qualitative and quantitative for detection of pathogens. This is the first instance of an easy-to-use, automated, and portable system for accurate and sensitive molecular diagnosis of either viruses or bacteria, and it is envisioned that this smartphone-controlled apparatus may serve as a platform for clinical, point-of-care pathogen detection, particularly in resource-limited settings.

Magnetic-Responsive Bendable Nozzles for Open Surface Droplet Manipulation

The handling of droplets in a controlled manner is essential to numerous technological and scientific applications. In this work, we present a new open-surface platform for droplet manipulation based on an array of bendable nozzles that are dynamically controlled by a magnetic field. The actuation of these nozzles is possible thanks to the magnetically responsive elastomeric composite which forms the tips of the nozzles; this is fabricated with Fe₃O₄ microparticles embedded in a polydimethylsiloxane matrix. The transport, mixing, and splitting of droplets can be controlled by bringing together and separating the tips of these nozzles under the action of a magnet. Additionally, the characteristic configuration for droplet mixing in this platform harnesses the kinetic energy from the feeding streams; this provided a remarkable reduction of 80% in the mixing time between drops of liquids about eight times more viscous than water, i.e., 6.5 mPa/s, when compared against the mixing between sessile drops of the same fluids.

Rapid Prototyping of an Open-Surface Microfluidic Platform Using Wettability-Patterned Surfaces Prepared by an Atmospheric-Pressure Plasma Jet

Open-surface microfluidics is promising in terms of enabling economical and rapid biochemical analysis for addressing challenges associated with medical diagnosis and food safety. To this end, we present a simple and economical approach to develop an open-surface microfluidic platform suitable for facile liquid transport and mixing. Customizable patterns with tailored wettability are deposited using a plasma-assisted deposition technique under atmospheric pressure. The flow of the dispensed liquid is driven by gravity, and the tilting angle of the device determines the extent of mixing. First, a hexamethyldisiloxane film was deposited to create hydrophobic patterns on glass, and then, hydrophilic acrylic acid was deposited by a patterned cardboard mask to construct a channel suitable for forming channels to transport aqueous liquids without the need of an external energy input; the liquid can be confined to designated pathways. Several designs including Y-junctions, serpentine-shaped patterns, splitting channels, and concentration gradient generation patterns are presented. The proposed method can spatially pattern a surface with a hydrophobic/hydrophilic area, which can function as a microfluidic channel, and the surface can be applied in microfluidic devices with other types of substrates.

Self-Transport and Manipulation of Aqueous Droplets on Oil-Submerged Diverging Groove

We report experimental study of self-transport of aqueous droplets along an oil-submerged diverging groove structure. The migration phenomenon is illustrated, and the effect of various parameters such as droplet size d, oil layer thickness h, groove angle 2θ, and groove thickness δ on the droplet transport behavior (i.e., migration velocity and length) is investigated. Our study reveals that complete engulfment of aqueous droplets in the oil layer, that is attributed to a positive spreading parameter ( S > 0), is a prerequisite for the droplet transport. The results show that only droplets of diameter larger than the oil layer thickness (i.e., d ≥ h) get transported owing to a differential Laplace pressure between the leading and trailing faces of a droplet because of the diverging groove. Using experimental data, the variation of droplet migration velocity with distance along the diverging groove is correlated as U( x) = ψ x^-0.9, where ψ = d^0.32θ^-2.2 h^-1.5δ^0.7. The submerged groove structure was used to demonstrate simultaneous and sequential coalescence and transport of multiple droplets. Finally, the submerged groove structure was employed for extraction of aqueous droplets from oil. The proposed technique opens up a new avenue for evaporation and contamination free transport and coalescence of droplets for chemical and biological applications.

Spontaneous directional transportations of water droplets on surfaces driven by gradient structures

Spontaneous directional transportation of droplets on solid surfaces driven by structure gradients has attracted much attention due to its large-scale applications, such as heat transfer, microfluidic devices, water collection, and separation. It also provides new insight for theoretical research into the interactions between droplets and solid surfaces. This review article summarizes recent progress in the spontaneous directional transportation of droplets on surfaces with structure gradients. Currently, surfaces with structure gradients can be divided into three types: wedge corners with a gradient opening angle, wedge-shaped surfaces, and conical substrates. This review focuses on their basic theory, detailed transport processes, fabrication methods, influence factors and application development. Finally, a perspective of this mode of transportation for future development is proposed.

Minimal Reaction-Diffusion Model of Micromixing during Stopped-Flow Experiments

The reaction-diffusion equation was used to simulate kinetic curves measured in a stopped-flow instrument in order to understand the origin of micromixing effects. The partial differential equations were solved both by numeric means and by a more analytical approach using Fourier series. A fully analytical solution was obtained for the diffusion only case (when no reaction occurs). Comparisons with the results of numerical calculations showed that very reasonable analytical approximations were obtained for the diffusion-reaction case. The simulations could readily reproduce the saturation of the pseudo-first-order rate constants with an increase in the concentration of excess reagent, a phenomenon first observed about 30 years ago. From the results, it can be concluded that further improvement of the performance of stopped-flow instruments is not possible by simply reducing the dead time; the efficiency of the mixing is the primary limiting factor.

Precise Liquid Transport on and through Thin Porous Materials

Porous substrates have the ability to transport liquids not only laterally on their open surfaces but also transversally through their thickness. Directionality of the fluid transport can be achieved through spatial wettability patterning of these substrates. Different designs of wettability patterns are implemented herein to attain different schemes (modes) of three-dimensional transport in a high-density paper towel, which acts as a thin porous matrix directing the fluid. All schemes facilitate precise transport of metered liquid microvolumes (dispensed as droplets) on the surface and through the substrate. One selected mode features lateral fluid transport along the bottom surface of the substrate, with the top surface remaining dry, except at the initial droplet dispension point. This configuration is investigated in further detail, and an analytical model is developed to predict the temporal variation of the penetrating drop shape. The analysis and respective measurements agree within the experimental error limits, thus confirming the model's ability to account for the main transport mechanisms.

Scaling Laws in Directional Spreading of Droplets on Wettability-Confined Diverging Tracks

Spontaneous pumpless transport of droplets on wettability-confined tracks is important for various applications, such as rapid transport and mixing of fluid droplets, enhanced dropwise condensation, biomedical devices, and so forth. Recent studies have shown that on an open surface, a superhydrophilic track of diverging width, laid on a superhydrophobic background, facilitates the transport of water from the narrower end to the wider end at unprecedented rates (up to 40 cm/s) without external actuation. The spreading behavior on such surfaces, however, has only been characterized for water. Keeping in mind that such designs play a key role for a diverse range of applications, such as handling organic liquids and in point-of-care devices, the importance of characterizing the spreading behavior of viscous liquids on such surfaces cannot be overemphasized. In the present work, the spreading behavior on the aforementioned wettability-patterned diverging tracks was observed for fluids of different viscosities. Two dimensionless variables were identified, and a comprehensive relationship was obtained. Three distinct temporal regimes of droplet spreading were established: I), a Washburn-type slow spreading, II) a much faster Laplace pressure-driven spreading, and III), a sluggish density-augmented Tanner-type film spreading. The results offer design guidance for tracks that can pumplessly manage fluids of various viscosities and surface tensions.