Optimization of the co-digestion of sewage sludge, maize straw and cow manure: microbial responses and effect of fractional organic characteristics

Harnessing recalcitrant lignocellulosic biomass for enhanced biohydrogen production: Recent advances, challenges, and future perspective

Biohydrogen (Bio-H2) is widely recognized as a sustainable and environmentally friendly energy source, devoid of any detrimental impact on the environment. Lignocellulosic biomass (LB) is a readily accessible and plentiful source material that can be effectively employed as a cost-effective and sustainable substrate for Bio-H2 production. Despite the numerous challenges, the ongoing progress in LB pretreatment technology, microbial fermentation, and the integration of molecular biology techniques have the potential to enhance Bio-H2 productivity and yield. Consequently, this technology exhibits efficiency and the capacity to meet the future energy demands associated with the valorization of recalcitrant biomass. To date, several pretreatment approaches have been investigated in order to improve the digestibility of feedstock. Nevertheless, there has been a lack of comprehensive systematic studies examining the effectiveness of pretreatment methods in enhancing Bio-H2 production through dark fermentation. Additionally, there is a dearth of economic feasibility evaluations pertaining to this area of research. Thus, this review has conducted comparative studies on the technological and economic viability of current pretreatment methods. It has also examined the potential of these pretreatments in terms of carbon neutrality and circular economy principles. This review paves the way for a new opportunity to enhance Bio-H2 production with technological approaches.

Anaerobic co-digestion of corn straw, sewage sludge and fresh leachate: Focusing on synergistic/antagonistic effects and microbial mechanisms

Effects of sewage sludge (SS) and fresh leachate (FL) addition on corn straw (CS) digestion and underlying mechanisms were investigated. Co-digestion of CS, SS and FL significantly increased cumulative methane production by 7.2-61.1%. Further analysis revealed that co-digestion acted mainly on slowly degradable substrates and exerted dual effects on methane production potential, which was closely related to the volatile solids (VS) content. Antagonistic effects of co-digestion resulted from the dominance of norank_c_Bathyarchaeia, a mixotrophic methanogen that may generate methane inefficiently and consume existing methane. The synergistic enhancement of methane production (0.7-12.7%) was achieved in co-digestion with 33.5-45.5% of total VS added as SS and FL. Co-digestion with more balanced nutrients and higher buffering capacity enriched Actinobacteriota, Firmicutes, and Synergistota, thereby facilitating the substrate degradation. Furthermore, the predominant acetoclastic methanogens, increased hydrogenotrophic methanogens, and decreased methylotrophic methanogens in the digester combined to prompt the synergy.

Characterization and ecotoxicological risk assessment of sewage sludge from industrial and non-industrial cities

The present study highlights the occurrence and the temporal variations of physicochemical properties, and heavy metals in the sludge from sewage treatment plants (STPs) located in industrial (two sites) and non-industrial (one site) cities of Haryana, India. The sludge was acidic (5.59) to neutral (7.21) with a mean EC of 7.4 dS m-1. Prominent heavy metals present in the sewage sludge from industrial sites were Cd, Ni, and Cr with maximum values of 2.83, 1449.0, and 3918.5 mg kg-1, respectively. The contamination and enrichment factor better explained the buildup of Ni, Cr, and Cu in the sewage sludge from industrial sites. The pH, total carbon, phosphorus, and other water-soluble anions, viz. SO42-, Cl-, HCO3-, and PO43-, were the most important attributes of sludge controlling the binding and removal of the metals with particulate matters during the phase separation in STPs. These attributes explained about 90% of the variation in Cd, Ni, Cr, Cu, Mn, and Zn content of the sludge from different STPs. Sludge from the non-industrial site had a low potential ecological risk index of 74.0 compared to a very high-risk index of 2186.5 associated with the industrial sites. This study concludes that besides the concentration of the heavy metals, the enrichment factor coupled with geo-accumulation or ecological risk index can effectively categorize the sludge. However, these indices need to be linked with bioaccumulation, bioaccessibility, and biomass quality under different agroecologies for guiding the safer use of sewage sludge in agriculture.

A Critical Review of Data Science Applications in Resource Recovery and Carbon Capture from Organic Waste

Municipal and agricultural organic waste can be treated to recover energy, nutrients, and carbon through resource recovery and carbon capture (RRCC) technologies such as anaerobic digestion, struvite precipitation, and pyrolysis. Data science could benefit such technologies by improving their efficiency through data-driven process modeling along with reducing environmental and economic burdens via life cycle assessment (LCA) and techno-economic analysis (TEA), respectively. We critically reviewed 616 peer-reviewed articles on the use of data science in RRCC published during 2002-2022. Although applications of machine learning (ML) methods have drastically increased over time for modeling RRCC technologies, the reviewed studies exhibited significant knowledge gaps at various model development stages. In terms of sustainability, an increasing number of studies included LCA with TEA to quantify both environmental and economic impacts of RRCC. Integration of ML methods with LCA and TEA has the potential to cost-effectively investigate the trade-off between efficiency and sustainability of RRCC, although the literature lacked such integration of techniques. Therefore, we propose an integrated data science framework to inform efficient and sustainable RRCC from organic waste based on the review. Overall, the findings from this review can inform practitioners about the effective utilization of various data science methods for real-world implementation of RRCC technologies.

Study of Solidifying Surplus Sludge as Building Material Using Ordinary Portland Cement

In an attempt to effectively utilize a multitude of surplus sludge from sewage treatment plants, ordinary Portland cement was used to solidify the dry surplus sludge as a building material. The dry surplus sludge and cement were mixed at different proportions with a certain dosage of water and then cured for 3–60 days at room temperature. The unconfined compression strength (RC) of solidified blocks was investigated with respect to the effects of the ratio of liquid to solid (Rl/S), surplus sludge dosage (DS), the dosage of sodium silicate (DNa2SiO3), and the proportion of fly ash (WF). The fabricated solidified blocks were characterized by scanning electron microscopy (SEM), Fourier transform-infrared spectroscopy (FT-IR), and X-ray Diffraction Analysis (XRD). The results demonstrated that RC at 60 days reduced obviously with the increase in Rl/s when Ds was given, whereas RC reduced with DS increased to 15.0 wt% from 5.0 wt% for solidified blocks. When DS was 5.0 wt%, RC of 28 days was reduced from 20.87 MPa to 14.50 MPa, with an increase in Rl/s from 0.35 to 0.55. For the given Rl/s, such as Rl/s = 0.35, RC at 60 days was 23.75 MPa, 2.80 MPa, and 2.50 MPa when DS were 5.0 wt%, 10.0 wt%, and 15.0 wt%, respectively, which were relatively lower in comparison to that of Portland cement solidified blocks without surplus sludge (51.40 MPa). In addition, the addition of Na2SiO3 and fly ash was favorable in terms of improving the RC for solidified blocks. RC of 60 days increased initially and then reduced with the increase in DNa2SiO3 from 0.0 wt% to 9.0 wt% at Rl/s = 0.45 and DS = 5.0 wt%. At DNa2SiO3 = 7.5 wt%, Rl/s = 0.45, and DS = 5.0 wt%, the highest RC value of 34.70 MPa was achieved after being cured for 60 days. Furthermore, RC of 60 days increased initially and then reduced with WF increasing from 0.0 wt% to 25.0 wt%, and the highest RC value of 34.35 MPa was achieved at WF = 10.0 wt%, Rl/s = 0.45, and DS = 5.0 wt%. At the ratio of DNa2SiO3 = 7.50 wt%, Rl/S = 0.35, WF = 20 wt%, DS = 15.0 wt% and M = 1.00, RC of 28 days reached 26.70 MPa. With these values, the utilization of sludge utilized (DS = 15.0 wt%) was increased by double compared with DS = 5.0 wt% (20.87 MPa). To investigate the effect of environmental temperature on the mechanical properties and mass of solidified blocks, the freeze-thaw cycling experiment was carried out. The RC of 28 days and the mass of the solidified block reduced with the number of freeze-thaw cycles, increasing for solidified blocks with DS of 5.0 wt%, 10.0 wt%, and 15.0 wt%, manifesting a decrease of 25.60%, 32.30%, and 40.60% for RC and 3.40%, 4.10%, and 4.90% for mass, respectively. This work provides sufficient evidence that surplus sludge has a huge potential application for building materials from the perspective of improving their mechanical properties. It provides an important theoretical basis for the disposal as well as efficient utilization of sludge.

Improving anaerobic digestion of corn straw by using solid-state urea pretreatment

The resistant structure and high carbon/nitrogen ratio (C/N) of cellulosic substrate are the barriers during their anaerobic digestion (AD). Solid-state urea pretreatment was developed in this study to pretreat corn straw and adjust C/N ratio simultaneously for the downstream AD of corn straw. Results showed solid-state urea pretreatment was efficient in lignin removal and achieved the highest lignin reduction of 7.06% with C/N ratio = 15 during pretreatment. Scanning electron microscopy demonstrated the destruction of the dense structure by pretreatment, which benefited to the hydrolysis of corn straw. The cumulative methane yields of the pretreated corn straw ranged from 234.07 to 250.03 mL/g VS, which were obviously higher than that of the untreated corn straw. The maximum methane yield of 250.03 mL/g VS was achieved with C/N = 15 during pretreatment, which was 23.91% higher than that of the untreated group. In addition, AD digestates from the pretreated groups had 9.62% higher nutrients than that from the untreated group. The solid-state urea pretreatment can destroy the dense structure of corn straw and regulate the C/N ratio during AD, thus benefit the methane production and fertilizer use of the digestate, which is a potential choice during the AD of cellulosic substrate.

Overview on agricultural potentials of biogas slurry (BGS): applications, challenges, and solutions

The residual slurry obtained from the anaerobic digestion (AD) of biogas feed substrates such as livestock dung is known as BGS. BGS is a rich source of nutrients and bioactive compounds having an important role in establishing diverse microbial communities, accelerating nutrient use efficiency, and promoting overall soil and plant health management. However, challenges such as lower C/N transformation rates, ammonia volatilization, high pH, and bulkiness limit their extensive applications. Here we review the strategies of BGS valorization through microbial and organomineral amendments. Such cohesive approaches can serve dual purposes viz. green organic inputs for sustainable agriculture practices and value addition of biomass waste. The literature survey has been conducted to identify the knowledge gaps and critically analyze the latest technological interventions to upgrade the BGS for potential applications in agriculture fields. The major points are as follows: (1) Bio/nanotechnology-inspired approaches could serve as a constructive platform for integrating BGS with other organic materials to exploit microbial diversity dynamics through multi-substrate interactions. (2) Advancements in next-generation sequencing (NGS) pave an ideal pathway to study the complex microflora and translate the potential information into bioprospecting of BGS to ameliorate existing bio-fertilizer formulations. (3) Nanoparticles (NPs) have the potential to establish a link between syntrophic bacteria and methanogens through direct interspecies electron transfer and thereby contribute towards improved efficiency of AD. (4) Developments in techniques of nutrient recovery from the BGS facilities' negative GHGs emissions and energy-efficient models for nitrogen removal. (5) Possibilities of formulating low-cost substrates for mass-multiplication of beneficial microbes, bioprospecting of such microbes to produce bioactive compounds of anti-phytopathogenic activities, and developing BGS-inspired biofertilizer formulations integrating NPs, microbial inoculants, and deoiled seed cakes have been examined.

Optimization of Biomethane Production via Fermentation of Chicken Manure Using Marine Sediment: A Modeling Approach Using Response Surface Methodology

In this study, marine sediment (MS) was successfully used as a source of methanogenic bacteria for the anaerobic digestion (AD) of chicken manure (CM). Using MS showed high production in liquid and semi-solid conditions. Even in solid conditions, 169.3 mL/g volatile solids of chicken manure (VS-CM) was produced, despite the accumulation of ammonia (4.2 g NH₃-N/kg CM). To the best of our knowledge, this is the highest methane production from CM alone, without pretreatment, in solid conditions (20%). Comparing MS to Ozouh sludge (excess activated sewage sludge) (OS), using OS under semi-solid conditions resulted in higher methane production, while using MS resulted in more ammonia tolerance (301 mL/gVS-CM at 8.58 g NH₃-N/kg). Production optimization was carried out via a response surface methodology (RDM) model involving four independent variables (inoculum ratio, total solid content, NaCl concentration, and incubation time). Optimized methane production (324.36 mL/gVS-CM) was at a CM:MS ratio of 1:2.5 with no NaCl supplementation, 10% total solid content, and an incubation time of 45 days.

Enhancement of Biogas Production via Co-Digestion of Wastewater Treatment Sewage Sludge and Brewery Spent Grain: Physicochemical Characterization and Microbial Community

The present study intends to evaluate a synergy towards enhanced biogas production by co-digesting municipal sewage sludge (SS) with brewery spent grain (BSG). To execute this, physicochemical and metagenomics analysis was conducted on the sewage sludge substrate. The automatic methane potential test system II (AMPTS II) biochemical methane potential (BMP) batch setup was operated at 35 ± 5 °C, pH range of 6.5–7.5 for 30 days’ digestion time on AMPTS II and 150 days on semi-continuous setup, where the organic loading rate (OLR) was guided by pH and the volatile fatty acids to total alkalinity (VFA/TA) ratio. Metagenomics analysis revealed that Proteobacteria was the most abundant phyla, consisting of hydrolytic and fermentative bacteria. The archaea community of hydrogenotrophic methanogen genus was enriched by methanogens. The highest BMP was obtained with co-digestion of SS and BSG, and 9.65 g/kg of VS. This not only increased biogas production by 104% but also accelerated the biodegradation of organic matters. However, a significant reduction in the biogas yield, from 10.23 NL/day to 2.02 NL/day, was observed in a semi-continuous process. As such, it can be concluded that different species in different types of sludge can synergistically enhance the production of biogas. However, the operating conditions should be optimized and monitored at all times. The anaerobic co-digestion of SS and BSG might be considered as a cost-effective solution that could contribute to the energy self-efficiency of wastewater treatment works (WWTWs) and sustainable waste management. It is recommended to upscale co-digestion of the feed for the pilot biogas plant. This will also go a long way in curtailing and minimizing the impacts of sludge disposal in the environment.

Anaerobic semi-fixed bed biofilm reactor (An-SFB-BR) for treatment of high concentration p-nitrophenol wastewater under shock loading conditions

P-nitrophenol (PNP or 4-NP) has been widely used as a biorefractory raw material in chemical industry, whereas been highly concerned for its characteristics of mutagenic/carcinogenic activity and food chain bioaccumulation. In this study, an anaerobic semi-fixed bed biofilm reactor (An-SFB-BR) was constructed and used to treat PNP wastewater which discharged from chemical industries. Experimental results revealed that the An-SFB-BR was successfully cultivated with the gradually increasing of influent PNP from 0 to 540 mg/L (gradually increased 10 mg/L every time in stage II and 30-50 mg/L for stage III), with the observation of an average removal efficiency of 98% for PNP and 80% for chemical oxygen demand (COD), also a biogas production and biogas production rate of 2.1 L/(L·d) and 0.57 m³/kg-COD, respectively. Finally, the conversion rate of P-aminophenol (PAP), the primary intermediate of PNP reached 80% after An-SFB-BR biodegradation. A relatively stable pH was maintained throughout the entire process, and insignificant VFA accumulation. The reactor exhibited a strong toxic shock resistance, and 16S rRNA sequencing results demonstrated that the dominant microbial community changed slightly with the gradually increasing of PNP concentration, which guaranteed the PNP removal efficiency.

Biochemical methane potential prediction for mixed feedstocks of straw and manure in anaerobic co-digestion

To rapidly estimate the biochemical methane potential (BMP) of feedstocks, different multivariate regression models were established between BMP and the physicochemical indexes or near-infrared spectroscopy (NIRS). Mixed fermentation feedstocks of corn stover and livestock manure were rapidly detected BMP in anaerobic co-digestion (co-AD). The results showed that the predicted accuracy of NIRS model based on characteristic wavelengths selected by multiple competitive adaptive reweighted sampling outperformed all regression models based on the physicochemical indexes. For the NIRS regression model, coefficient of determination, root mean squares error, relative root mean squares error, mean relative error and residual predictive deviation of the validation set were 0.982, 6.599, 2.713%, 2.333% and 7.605. The results reveal that the predicted accuracy of NIRS model is very high, and meet the requirements of rapid prediction of BMP for co-AD feedstocks in practical biogas engineering.

Rapid Biochemical Methane Potential Evaluation of Anaerobic Co-Digestion Feedstocks Based on Near Infrared Spectroscopy and Chemometrics

Biochemical methane potential (BMP) of anaerobic co-digestion (co-AD) feedstocks is an essential basis for optimizing ratios of materials. Given the time-consuming shortage of conventional BMP tests, a rapid estimated method was proposed for BMP of co-AD—with straw and feces as feedstocks—based on near infrared spectroscopy (NIRS) combined with chemometrics. Partial least squares with several variable selection algorithms were used for establishing calibration models. Variable selection methods were constructed by the genetic simulated annealing algorithm (GSA) combined with interval partial least squares (iPLS), synergy iPLS, backward iPLS, and competitive adaptive reweighted sampling (CARS), respectively. By comparing the modeling performances of characteristic wavelengths selected by different algorithms, it was found that the model constructed using 57 characteristic wavelengths selected by CARS-GSA had the best prediction accuracy. For the validation set, the determination coefficient, root mean square error and relative root mean square error of the CARS-GSA model were 0.984, 6.293 and 2.600, respectively. The result shows that the NIRS regression model—constructed with characteristic wavelengths, selected by CARS-GSA—can meet actual detection requirements. Based on a large number of samples collected, the method proposed in this study can realize the rapid and accurate determination of the BMP for co-AD raw materials in biogas engineering.

Characterization of digestate microbial community structure following thermophilic anaerobic digestion with varying levels of green and food wastes

The properties of digestates generated through anaerobic digestion are influenced by interactions between the digester microbial communities, feedstock properties and digester operating conditions. This study investigated the effect of varying initial feedstock carbon to nitrogen (C/N) ratios on digestate microbiota and predicted abundance of genes encoding lignocellulolytic activity. The C/N ratio had a significant impact on the digestate microbiome. Feedstocks with intermediate C/N ratio (20–27) (where higher biomethane potential was observed) showed higher relative abundance of archaea compared to feedstocks with C/N ratios at 17 and 34. Within microbial networks, four microbial clusters and eight connector microorganisms changed significantly with the C/N ratio (P < 0.05). Feedstocks with C/N < 23 were richer in organisms from the family Thermotogaceae and genus Caldicoprobacter and enhanced potential for degradation of maltose, galactomannans, melobiose and lactose. This study provides new insights into how anaerobic digestion conditions relate to the structure and functional potential of digester microbial communities, which may be relevant to both digester performance and subsequent utilization of digestates for composting or amending soil.

Development, current state and future trends of sludge management in China: Based on exploratory data and CO2-equivaient emissions analysis

This study statistically reported the current state of sludge treatment/disposal in China from the aspects of sources, technical routes, geographical distribution, and development by using observational data after 1978. By the end of 2019, 5476 municipal wastewater treatment plants were operating in China, leading to an annual sludge productivity of 39.04 million tons (80% water content). Overall, 29.3% of the sludge in China was disposed via land application, followed by incineration (26.7%) and sanitary landfills (20.1%). Incineration, compost, thermal hydrolysis and anerobic digestion were the mainstream technologies for sludge treatment in China, with capacities of 27,122, 11,250, 8342 and 6944 t/d in 2019, respectively. Incineration and drying were preferentially constructed in East China. In contrast, sludge compost was most frequently used in Northeast China (46.5%), East China (22.4%) and Central China (12.8%), while anaerobic digestion in East China, North China and Central China. The capacities of sludge facilities exhibited a sharp increase in 2009-2019, with an overall greenhouse gas emissions in China in 2019 reached 108.18 × 10⁸ kg CO₂-equivaient emissions, and the four main technical routes contributed as: incineration (45.11%) > sanitary landfills (23.04%) > land utilization (17.64%) > building materials (14.21%). Challenges and existing problems of sludge disposal in China, including high CO₂ emissions, unbalanced regional development, low stabilization and land utilization levels, were discussed. Finally, suggestions regarding potential technical and administrative measures in China, and sustainable sludge management for developing countries, were also given.