Crack formation and prevention in colloidal drops

Formulation and Aerosol Jet Printing of Nickel Nanoparticle Ink for High-Temperature Microelectronic Applications and Patterned Graphene Growth

Aerosol jet printing (AJP) is an advanced manufacturing technique for directly writing nanoparticle inks onto target substrates. It is an emerging reliable, efficient, and environmentally friendly fabrication route for thin film electronics and advanced semiconductor packaging. This fabrication technique is highly regarded for its rapid prototyping, the flexibility of design, and fine feature resolution. Nickel is an attractive high-temperature packaging material due to its electrical conductivity, magnetism, and corrosion resistance. In this work, we synthesized nickel nanoparticles and formulated an AJP ink, which was printed on various material surfaces. Thermal sintering experiments were performed on the samples to explore the redox behavior and to optimize the electrical performance of the devices. The nickel devices were heated to failure under an argon atmosphere, which was marked by a loss of reflectance and electrical properties due to the dewetting of the films. Additionally, a reduction mechanism was observed from these studies, which resembled that of nucleation and coalescence. Finally, multilayer graphene was grown on a custom-printed nickel thin film using chemical vapor deposition (CVD), establishing a fully additive manufacturing route to patterned graphene.

Preparation of Natural Plant Polyphenol Catechin Film for Structural Coloration of Silk Fabrics

Traditional textile dyeing uses chemical pigments and dyes, which consumes a large amount of water and causes serious environmental pollution. Structural color is an essential means of achieving green dyeing of textiles, and thin-film interference is one of the principles of structural coloring. In the assembly of structural color films, it is necessary to introduce dark materials to suppress light scattering and improve the brightness of the fabric. In this study, the conditions for the generation of nanofilms of catechin (CC) at the gas-liquid interface were successfully investigated. At the same time, environmentally friendly colored silk fabrics were novelly prepared using polycatechin (PCC) structural color films. In addition, it was found that various structural colors were obtained on the surface of silk fabrics by adjusting the time. Meanwhile, the color fastness of the structural colored fabrics was improved by introducing polyvinylpyrrolidone (PVP) to form a strong hydrogen bond between the fabric and catechin. PCC film is uniform and smooth, with a special double-layer structure, and can be attached to the surface of silk fabrics, giving the fabrics special structural colors. Through the thin-film interference formed between the visible light and the PCC film, the silk fabrics obtain bright, controllable, and uniform structural colors. This method is easy to operate and provides a new way of thinking for environmental-protection-oriented coloring of fabrics.

Static friction, surface roughness, and antibacterial activity of orthodontic brackets coated with silver and silver chitosan nanoparticles

BACKGROUND

To determine the effect of silver and silver chitosan nanocoatings on monocrystalline ceramic, polycrystalline ceramic, and metallic brackets regarding friction, roughness, and antibacterial effect against Streptococcus mutans.

METHODS

A total of 99 upper right premolar brackets with a 0.022 × 0.025 -inch slot were divided into three groups, each 33 according to coating material; the non-coated group, silver nanoparticles (AgNPs), and silver chitosan nanoparticles (Ag-CsNPs) groups. Each group was equally subdivided into the following three subgroups regarding bracket materials: monocrystalline ceramic, polycrystalline ceramic, and metallic brackets. A universal testing machine determined static friction on a custom-made acrylic jig. Then a profilometer machine was used to collect roughness data, and finally, the anti-cariogenic effect was measured with the disc diffusion technique's "minimum zone of inhibition" against Streptococcus mutans. Two-way ANOVA was used to compare data between groups and subgroups, followed by the Bonferroni test for multiple pair-wise comparisons.

RESULTS

The nanocoating effect on ceramic brackets' static friction was non-significant. The AgNPs and Ag-CsNPs coated metallic group revealed a significant increase in static friction-a significant effect of the nanocoating in the surface roughness of monocrystalline and polycrystalline ceramic brackets. A significant favorable effect of AgNPs and Ag-CsNPs against Streptococcus mutans was observed.

CONCLUSIONS

AgNPs and Ag-CsNPs coats are unsuitable for decreasing friction in metallic brackets or improving roughness in polycrystalline ceramic brackets. Nano coating can improve roughness in monocrystalline ceramic brackets. Coating brackets with AgNPs and Ag-CsNPs has a tremendous antibacterial effect on Streptococcus mutans, a substantial factor in the incidence of dental caries.

Crack-Free Structural Color Materials Prepared without Disrupting the Particle Arrangement by Controlling the Internal Stress Relaxation and Interactions of the Melanin Particles

In fabricating structural color materials with assembled colloidal particles, there is a trade-off between the internal stresses acting on the particles and the interactions between the particles during solvent volatilization. It is crucial to fabricate crack-free materials that maintain the periodic arrangements of the particles by understanding the mechanism for crack initiation. Here, we focused on the composition and additives of melanin particle dispersions to obtain crack-free structural color materials without disturbing the particle arrangements. The use of a water/ethanol mixture as a dispersant effectively reduced the internal stresses of the particles during solvent evaporation. Furthermore, the addition of low-molecular-weight, low-volatility ionic liquids ensured that the arrangement and interactions of the particles were maintained after solvent volatilization. Optimization of the composition and additives of the dispersion made it possible to achieve crack-free melanin-based structural color materials while maintaining vivid, angular-dependent color tones.

Surfactant Control of Coffee Ring Formation in Carbon Nanotube Suspensions

The coffee ring effect regularly occurs during the evaporation of colloidal droplets and is often undesirable. Here we show that adding a specific concentration of a surfactant can mitigate this effect. We have conducted experiments on aqueous suspensions of carbon nanotubes that were prepared with cationic surfactant dodecyltrimethylammonium bromide added at 0.2, 0.5, 1, 2, 5, and 10 times the critical micelle concentration. Colloidal droplets were deposited on candidate substrates for printed electronics with varying wetting characteristics: glass, polyethylene terephthalate, fluoroethylene propylene copolymer, and polydimethylsiloxane. Following drying, four pattern types were observed in the final deposits: dot-like, uniform, coffee ring deposits, and combined patterns (coffee ring with a dot-like central deposit). Evaporation occurred predominantly in constant contact radius mode for most pattern types, except for some cases that led to uniform deposits in which early stage receding of the contact line occurred. Image analysis and profilometry yielded deposit thicknesses, allowing us to identify a coffee ring subfeature in all uniform deposits and to infer the percentage coverage in all cases. Importantly, a critical surfactant concentration was identified for the generation of highly uniform deposits across all substrates. This concentration resulted in visually uniform deposits consisting of a coffee ring subfeature with a densely packed center, generated from two distinct evaporative phases.

Moving cracks in drying colloidal films

Drying colloidal films are encountered in many applications ranging from paints and coatings to ceramic and semiconductor processing. In many cases, shrinkage stresses are generated during drying, which can fracture the film. While much of the previous experimental and theoretical work has focused on cracking in static cracks, there are very few studies on the dynamics of cracks in colloidal coatings. Here, we derive an analytical solution for the stress, displacement, and pressure fields near the crack tip for a steadily moving crack. We consider first the two extreme cases, namely, the undrained limit where the crack motion is much faster than the Darcy flow rate and the opposite extreme of very slow crack propagation, the drained limit. Next, we consider the general case where the timescale for crack-tip motion is comparable to that for the interstitial flow. The results incorporate the micro-structural details of the system including the particle volume fraction and nature of packing, and the mechanical properties of the particles such as shear modulus and Poisson's ratio. While the predicted results are in line with those for brittle materials, the predicted crack speeds are at least an order of magnitude higher than those observed in experiments. We conclude with the possible reasons for the discrepancy.

Preparation of Structural Color on Cotton Fabric with High Color Fastness through Multiple Hydrogen Bonds between Polyphenol Hydroxyl and Lactam

Structural coloration is an important way to realize eco-friendly dyeing of textiles. Structural colored cotton fabric was obtained by fabricating a polydopamine (PDA) film on the white cotton fabric at different polymerization reaction times. PDA is prone to generate capillary tension during film formation, which damages the uniformity and interfacial bonding force of the film. Multiple hydrogen bonds will form between the lactam group of polyvinylpyrrolidone (PVP) and the phenolic hydroxyl group of PDA. The introduced hydrogen bonds will effectively enhance the interfacial bond strength and lead to structural color with high color fastness. The surface morphology of double-layer aggregates of the PDA film on structural colored cotton fabric was revealed by scanning electron microscopy. The chemical constitution of the PDA film and PVP was investigated by Fourier transform infrared spectroscopy and X-ray diffraction. The color characteristics of structural colored cotton fabrics were analyzed by UV-vis reflectance spectroscopy and spectrophotometry.

From colloidal particles to photonic crystals: advances in self-assembly and their emerging applications

Over the last three decades, photonic crystals (PhCs) have attracted intense interests thanks to their broad potential applications in optics and photonics. Generally, these structures can be fabricated via either "top-down" lithographic or "bottom-up" self-assembly approaches. The self-assembly approaches have attracted particular attention due to their low cost, simple fabrication processes, relative convenience of scaling up, and the ease of creating complex structures with nanometer precision. The self-assembled colloidal crystals (CCs), which are good candidates for PhCs, have offered unprecedented opportunities for photonics, optics, optoelectronics, sensing, energy harvesting, environmental remediation, pigments, and many other applications. The creation of high-quality CCs and their mass fabrication over large areas are the critical limiting factors for real-world applications. This paper reviews the state-of-the-art techniques in the self-assembly of colloidal particles for the fabrication of large-area high-quality CCs and CCs with unique symmetries. The first part of this review summarizes the types of defects commonly encountered in the fabrication process and their effects on the optical properties of the resultant CCs. Next, the mechanisms of the formation of cracks/defects are discussed, and a range of versatile fabrication methods to create large-area crack/defect-free two-dimensional and three-dimensional CCs are described. Meanwhile, we also shed light on both the advantages and limitations of these advanced approaches developed to fabricate high-quality CCs. The self-assembly routes and achievements in the fabrication of CCs with the ability to open a complete photonic bandgap, such as cubic diamond and pyrochlore structure CCs, are discussed as well. Then emerging applications of large-area high-quality CCs and unique photonic structures enabled by the advanced self-assembly methods are illustrated. At the end of this review, we outlook the future approaches in the fabrication of perfect CCs and highlight their novel real-world applications.

Binary Solvent Systems for Piezoelectric Printing Crack-Free PAM/ZrOx Hybrid Thin Films through Nanostructure Modulation

Polymer/oxide hybrid thin films, which have excellent electrical and mechanical performance, can be effectively fabricated through the sol-gel process, showing great potential in the future printed electronics. However, gelation of polymer/oxide ink systems can easily occur during a thermal process in which case capillary stress can lead to the crack of printed films due to the long period of stress accumulation. To solve this problem, the effect of different solvent systems on formed PAM/ZrO_x hybrid films, which were printed by piezoelectric printing, was studied in this paper, including single solvent systems of glycol and binary solvent systems of glycol and water. The result showed that the microstructure characteristics and mechanical properties of hybrid nanostructures formed in different solvent systems varied significantly, and crack behavior can be regulated by simply adjusting the water volume ratio of the solvent system. The crack formation was significantly inhibited when the water volume ratio reached 25%.

Narrowing Desiccating Crack Patterns by an Azeotropic Solvent for the Fabrication of Nanomesh Electrodes

Desiccation of a colloidal layer produces crack patterns because of stress arising out of solvent evaporation. Associated with it is the rearrangement of particles, while adhesion to the substrate resists such movements. The nature of solvent, which is often overlooked, plays a key role in the process as it dictates evaporation and wetting properties of the colloidal film. Herein, we study the crack formation process by using a mixture of solvents, water, and isopropyl alcohol (IPA). Among the various ratios, a water/IPA mixture (15:85 by volume) close to the azeotropic composition possesses unusual evaporation and wetting properties, leading to narrower cracks with widths down to ∼162 nm, uncommon among the known crackle patterns. The dense and narrow crack patterns have been used as sacrificial templates to obtain metal meshes on transparent substrates for optoelectronic applications.

Self-Assembly of Ordered Microparticle Monolayers from Drying a Droplet on a Liquid Substrate

Drying droplets on solid substrates has always formed a nonuniform and disordered "coffee ring" stain, which has a great negative effect on the application of inject printing and colloidal assembly. We obtain a macrouniform and micro-ordered pattern through evaporation of a colloidal droplet resting on a liquid substrate. The evaporative convection and the capillary forces were responsible for the formation of the ordered structures, which assembled into a monolayer pattern at the liquid-air interface under the action of the weak capillary flow and shrinkage of the triple line. The central bump deposits with disordered particle stacking on the liquid-liquid interface could be attributed to the fast meeting of the descending particles (gravitational sedimentation) and ascending liquid-liquid interface; they would scatter on the ordered monolayer structure and form the final uniform pattern.

Hexagonal deposits of colloidal particles

Colloidal particles are essential materials for modern inkjet printing and coating. Here we demonstrate a versatile method to achieve hexagonal deposits of colloidal particles through droplet evaporation on hexagonal micropillar arrays. We identify how colloidal fluids turn into hexagonal deposits during evaporation with x-ray tomography. Interestingly, evaporation-driven hexagonal deposits are quite crack-free uniform. We attribute hexagonal deposit shape control to local contact line pinning by colloidal particles and geometric constraints by micropillar arrays. This deposition strategy offers a feasibility for high-quality evaporation-driven crack-free uniform polygonal deposits of colloidal particles for diverse applications.

Controlling the contact angle of biological sessile drops for study of their desiccated cracking patterns

Current exploration of cracking patterns of desiccated biological sessile drops as a new approach of scientific research is progressing rapidly. It has been proposed that biological fluids are naturally capable of storing information. Cracking patterns of desiccated biological sessile drops have the potential to provide a facile means to study the links between compositions of biofluids, their structures and their functions. This potential is, however, limited by our current inability to control the influences of non-pathological factors on cracking patterns. Among the non-pathological factors, the initial sessile drop contact angle has a strong influence on cracking patterns through affecting the material transport and stress distributions within the drop. In this work, we developed a method to control the initial drop contact angle on a glass surface to enable the investigation of the contact angle-induced pattern changes in a biological sessile drop. Human blood was selected as the biofluid in this study, because of its richness in cracking patterns. It has been found that the increase in the initial contact angle enlarges the orthoradial cracks close to the drop edge and compresses the width of the peripheral region. We have also concluded that the number of cracks in the central region of the desiccated pattern can be correlated with the drop contact angle. This work also provides a novel protocol for fabricating standardized substrates for studies of desiccation patterns of biological and other complex colloidal fluids.

Fabrication of metal nanopatterns for organic field effect transistor electrodes by cracking and transfer printing

In this paper, we demonstrate a novel method for fabricating metal nanopatterns using cracking to address the limitations of traditional techniques. Parallel crack arrays were created in a polydimethylsiloxane (PDMS) mold using a combination of surface modification and control of strain fields. The elastic PDMS containing the crack arrays was subsequently used as a stamp to prepare nanoscale metal patterns on a substrate by transfer printing. To illustrate the functionality of this technique, we employed the metal patterns as the source and drain contacts of an organic field effect transistor. Using this approach, we fabricated transistors with channel lengths ranging from 70-600 nm. The performance of these devices when the channel length was reduced was studied. The drive current density increases as expected, indicating the creation of operational transistors with recognizable properties.

Triggering molecular assembly at the mesoscale for advanced Raman detection of proteins in liquid

An advanced optofluidic system for protein detection based on Raman signal amplification via dewetting and molecular gathering within temporary mesoscale assemblies is presented. The evaporation of a microliter volume of protein solution deposited in a circular microwell precisely follows an outward-receding geometry. Herein the combination of liquid withdrawal with intermolecular interactions induces the formation of self-assembled molecular domains at the solid-liquid interface. Through proper control of the evaporation rate, amplitude of the assemblies and time for spectral collection at the liquid edge are extensively raised, resulting in a local enhancement and refinement of the Raman response, respectively. Further signal amplification is obtained by taking advantage of the intense local electromagnetic fields generated upon adding a plasmonic coating to the microwell. Major advantages of this optofluidic method lie in the obtainment of high-quality, high-sensitivity Raman spectra with detection limit down to sub-micromolar values. Peculiarly, the assembled proteins in the liquid edge region maintain their native-like state without displaying spectral changes usually occurring when dried drop deposits are considered.

Assembly of large area crack free clay porous films

A method for making inverse opal-like porous clay films that are crack-free over a large area (on the scale of square centimeters).

Role of red cells and plasma composition on blood sessile droplet evaporation

The morphology of dried blood droplets derives from the deposition of red cells, the main components of their solute phase. Up to now, evaporation-induced convective flows were supposed to be at the base of red cell distribution in blood samples. Here, we present a direct visualization by videomicroscopy of the internal dynamics in desiccating blood droplets, focusing on the role of cell concentration and plasma composition. We show that in diluted suspensions, the convection is promoted by the rich molecular composition of plasma, whereas it is replaced by an outward red blood cell displacement front at higher hematocrits. We also evaluate by ultrasounds the effect of red cell deposition on the temporal evolution of sample rigidity and adhesiveness.

Microstructures and mechanics in the colloidal film drying process

We use Brownian Dynamics (BD) simulations and continuum models to study the microstructures and mechanics in the colloidal film drying process. Colloidal suspensions are compressed between a planar moving interface and a stationary substrate. In the BD simulations, we develop a new Energy Minimization Potential-Free (EMPF) algorithm to enforce the hard-sphere potential in confined systems and to accurately measure the stress profile. The interface moves either at a constant velocity U_w or via a constant imposed normal stress Σ_e. Comparing the interface motions to the particle Brownian motion defines the Péclet numbers Pe_U = U_wa/d₀ and Pe_Σ = Σ_ea³/k_BT, respectively, where d₀ = k_BT/ζ with k_BT the thermal energy scale, ζ the single-particle resistance, and a the particle radius. With a constant interface velocity, thermodynamics drives the suspension behavior when Pe_U ≪ 1, and homogeneous crystallization appears when the gap spacing between the two boundaries pushes the volume fraction above the equilibrium phase boundary. In contrast, when Pe_U ≫ 1, local epitaxial crystal growth appears adjacent to the moving interface even for large gap sizes. Interestingly, the most amorphous film microstructures are found at moderate Pe_U. The film stress profile develops sharp transitions and becomes step-like with growing Péclet number. With a constant imposed stress, the interface stops moving as the suspension pressure increases and the microstructural and mechanical behaviors are similar to the constant velocity case. Comparison with the simulations shows that the model accurately captures the stress on the moving interface, and quantitatively resolves the local stress and volume fraction distributions for low to moderate Péclet numbers. This work demonstrates the critical role of interface motion on the film microstructures and stresses.

Drying-mediated patterns in colloid-polymer suspensions

Drying-mediated patterning of colloidal particles is a physical phenomenon that must be understood in inkjet printing technology to obtain crack-free uniform colloidal films. Here we experimentally study the drying-mediated patterns of a model colloid-polymer suspension and specifically observe how the deposit pattern appears after droplet evaporation by varying particle size and polymer concentration. We find that at a high polymer concentration, the ring-like pattern appears in suspensions with large colloids, contrary to suppression of ring formation in suspensions with small colloids thanks to colloid-polymer interactions. We attribute this unexpected reversal behavior to hydrodynamics and size dependence of colloid-polymer interactions. This finding would be very useful in developing control of drying-mediated self-assembly to produce crack-free uniform patterns from colloidal fluids.

Suppressing Crack Formation in Particulate Systems by Utilizing Capillary Forces

Cracks, formed during the drying of particulate films, can reduce the effectiveness or even render products useless. We present a novel, generic approach to suppress crack formation in thin films made from hard particle suspensions, which are otherwise highly susceptible to cracking, using the capillary force between particles present when a trace amount of an immiscible liquid is added to a suspension. This secondary liquid preserves the particle cohesion, modifying the structure and increasing the drying rate. Crack-free films can be produced at thicknesses much greater than the critical cracking thickness for a suspension without capillary interactions, and even persists after sintering. This capillary suspension strategy is applicable to a broad range of materials, including suspensions of metals, semiconductive and ceramic oxides, or glassy polymeric particles, and can be easily implemented in many industrial processes since it is based on well-established unit operations. Promising fields of application include ceramic foils and printed electronic devices.

Isolated Mesoporous Microstructures Prepared by Stress Localization-Induced Crack Manipulation

Cracks observed in brittle materials are mostly regarded as defects or failures. However, they can be a valuable tool when implemented in a controlled way. Here, we introduce a strategy to control the crack propagation of mesoporous micropatterns (prisms and pyramids), which leads to the isolation of well-defined microstructures. Mesoporous micropatterns were fabricated by the soft imprinting technique with wet TiO₂ nanoparticle (NP) pastes, followed by sintering to remove organic components. Since the volume of the paste significantly shrinks during the sintering step, stress is localized at the edge of micropatterns, in good agreement with finite element method simulations, creating well-defined cracks and their propagation. It was demonstrated that the degree of stress localization is determined by the thickness of residual layers, NP size, and heating rate. After controlled crack propagation and delamination of microparticles from the substrates, mesoporous microwires and microparticles were successfully produced and functionalized from the isolated mesoporous prisms and pyramids. The method proposed in this study for controlled crack manipulation and delamination opens a door for straightforward and economical fabrication of well-defined mesoporous microparticles.

Role of particle shape anisotropy on crack formation in drying of colloidal suspension

Cracks in a colloidal film formed by evaporation induced drying can be controlled by changing drying conditions. We show, for the first time that the crack morphologies in colloidal films are dependent on shape of constituting particles apart from the microstructure and particle assembly. In order to investigate the particle shape effect on crack patterns, monodispered spherical and ellipsoidal particles are used in sessile drop experiments. On observing the dried sessile drop we found cracks along the radial direction for spherical particle dispersions and circular crack patterns for ellipsoidal particle dispersions. The change in crack pattern is a result of self assembly of shape anisotropic particles and their ordering. The ordering of particles dictate the crack direction and the cracks follow the path of least resistance to release the excess stress stored in the particle film. Ellipsoids having different aspect ratio (~3 to 7) are used and circular crack patterns are repeatedly observed in all experiments.

Dipolar colloids in apolar media: direct microscopy of two-dimensional suspensions

Spherical colloids, in an absence of external fields, are commonly assumed to interact solely through rotationally-invariant potentials, u(r). While the presence of permanent dipoles in aqueous suspensions has been previously suggested by some experiments, the rotational degrees of freedom of spherical colloids are typically neglected. We prove, by direct experiments, the presence of permanent dipoles in commonly used spherical poly(methyl methacrylate) (PMMA) colloids, suspended in an apolar organic medium. We study, by a combination of direct confocal microscopy, computer simulations, and theory, the structure and other thermodynamical properties of organic suspensions of colloidal spheres, confined to a two-dimensional (2D) monolayer. Our studies reveal the effects of the dipolar interactions on the structure and the osmotic pressure of these fluids. These observations have far-reaching consequences for the fundamental colloidal science, opening new directions in self-assembly of complex colloidal clusters.

Heat-Resistant Crack-Free Superhydrophobic Polydivinylbenzene Colloidal Films

Highly cross-linked poly(divinylbenzene) (PDVB) spherical colloidal particles with nano-, submicron-, and micron-sizes of 157.2 nm, 602.1 nm, and 5.1 μm were synthesized through emulsion and dispersion polymerization methods. The influences of particle size on the surface morphology, roughness, superhydrophobicity, and critical cracking thickness of colloidal films were studied in detail. The results show that PDVB colloidal films possess large water contact angle (CA) over 151°, belonging to superhydrophobic materials. Moreover, it is interesting to observe that the highly cross-linked network structure leads to PDVB film's excellent heat-resistance. The CA and rough surface morphology remain nearly unchanged after thermal-treatment of films at 150 °C for 24 h. In addition, no cracks were observed in films with thicknesses up to 8.1 μm, exceeding most of polymer and inorganic particle films reported in the literature. The simple and scalable preparation method, low-cost, superhydrophobicity, and excellent thermal stability endow the PDVB colloidal films with promising applications in advanced coating fields, especially when employed in the high-temperature service environment.

A mechanistic view of drying suspension droplets

When a dispersion droplet dries, a rich variety of spatial and temporal heterogeneities emerge. Controlling these phenomena is essential for many applications yet requires a thorough understanding of the underlying mechanisms. Although the process of film formation from initially dispersed polymer particles is well documented and is known to involve three main stages - evaporation, particle deformation and coalescence - it is impossible to fully disentangle the effects of particle deformation and coalescence, as these stages are closely linked. We circumvent this problem by studying suspensions of colloidal rubber particles that are incapable of coalescing. Varying the crosslink density allows us to tune the particle deformability in a controlled manner. We develop a theoretical framework of the main regimes and stresses in drying droplets of these suspensions, and validate this framework experimentally. Specifically, we show that changing the particle modulus by less than an order of magnitude can completely alter the stress development and resulting instabilities. Scanning electron microscopy reveals that particle deformability is a key factor in stress mitigation. Our model is the suspension equivalent of the widely used Routh-Russel model for film formation in drying dispersions, with additional focus on lateral nonuniformities such as cracking and wrinkling inherent to the droplet geometry, thus adding a new dimension to the conventional view of particle deformation.