4D Printing of Triple-Shape Memory Cyanate Composites Based on Interpenetrating Polymer Network Structures

The triple-shape memory polymer (TSMP) can be programmed into two temporary shapes (S₁ and S₂) and shows an ordinal recovery from S₂ to S₁ and eventually to the permanent shape upon heating, which realizes more complex stimulus-response motions. We introduced a novel strategy for forming triple-shape memory cyanate ester (TSMCE) resins with high strength and fracture toughness via three-step curing, including four-dimensional (4D) printing, UV post-curing, and thermal curing. The obtained TSMCE resins presented two separated glass transition temperature (T_g) regions due to the formation of an interpenetrating polymer network (IPN), which successfully endowed the polymers with the triple-shape memory effect. The two T_g increased with the increasing cyanate ester (CE) prepolymer content; their ranges were 82.7-102.1 °C and 164.4-229.0 °C, respectively. The fracture strain of the IPN CE resin was up to 10.9%. Moreover, the cooperation of short carbon fibers (CFs) and glass fibers (GFs) with the polymer-accelerated phase separation resulted in two well-separated T_g peaks exhibiting better excellent triple-shape memory behaviors and fracture toughness. The strategy for combining the IPN structure and 4D printing provides insight into the preparation of shape memory polymers integrating high strength and toughness, multiple-shape memory effect, and multifunctionality.

Shape memory polymer/graphene nanocomposites: State-of-the-art

Graphene is one of most exceptional type of nanocarbon. It is a two-dimensional, one atom thick, nanosheet of sp2 hybridized carbon atoms. Graphene has been employed as nanofiller for shape memory polymeric nanocomposites due to outstanding electrical conductivity, mechanical strength, flexibility, and thermal stability characteristics. Consequently, graphene nanostructures have been reinforced in the polymer matrices to attain superior structural, physical, and shape recovery properties. This review basically addresses the important class of shape memory polymer (SMP)/graphene nanocomposites. This assessment is revolutionary to portray the scientific development and advancement in the field of polymer and graphene-based shape memory nanocomposites. In SMP/graphene nanocomposites, polymer shape has been fixed at above transition temperature and then converted to memorized shape through desired external stimuli. Presence of graphene has caused fast switching of temporary shape to original shape in polymer/graphene nanocomposites. In this regard, better graphene dispersion, interactions between matrix-nanofiller, and well-matched interface formation leading to high performance stimuli-responsive graphene derived nanocomposites, have been described. Incidentally, the fabrication, properties, actuation ways, and relevance of the SMP/graphene nanocomposite have been discussed here. The potential applications of these materials have been perceived for the aerospace/automotive components, self-healing nanocomposites, textiles, civil engineering, and biomaterials.

Two-Way and Multiple-Way Shape Memory Polymers for Soft Robotics: An Overview

Shape memory polymers (SMPs) are smart materials capable of changing their shapes in a predefined manner under a proper applied stimulus and have gained considerable interest in several application fields. Particularly, two-way and multiple-way SMPs offer unique opportunities to realize untethered soft robots with programmable morphology and/or properties, repeatable actuation, and advanced multi-functionalities. This review presents the recent progress of soft robots based on two-way and multiple-way thermo-responsive SMPs. All the building blocks important for the design of such robots, i.e., the base materials, manufacturing processes, working mechanisms, and modeling and simulation tools, are covered. Moreover, examples of real-world applications of soft robots and related actuators, challenges, and future directions are discussed.

Multidirectional Triple-Shape-Memory Polymer by Tunable Cross-linking and Crystallization

Medical fixing is one of the very important applications of the shape-memory polymer material, and the two important properties of the medical fixing material are that it perfectly fits the body during the fixing and easily detaches after being used. As the fixing and detachment are triggered by two independent stimuli in two opposite directions, it is necessary to develop multidirectional triple-shape-memory polymers. In this research, a series of polymer materials composed of trans-polyisoprene (TPI) and paraffin were prepared by melt blending and compression molding, and then the TPI was cross-linked by vulcanization. As a result of the large difference in the melting temperature and crystallization temperature between TPI and paraffin, the obtained polymer materials exhibit a triple-shape-memory behavior. According to the analysis of crystal behavior, microscopic morphology, and mechanical properties of the materials with different paraffin contents and TPI cross-linking density by differential scanning calorimetry, X-ray diffraction, scanning electron microscopy, and dynamic mechanical thermal analysis, the shape-memory behavior of the obtained materials was tunable by the cross-linking density of TPI and the crystallization degree of TPI or paraffin. Compared with the traditional triple-shape-memory material, our samples are prepared in a more facile way and can recover at human body temperature (37 °C). Moreover, our TPI/paraffin material can realize more flexible multidirectional recovery, as well as can be reprogramed and used multiple times. To the best of our knowledge, there are few polymer materials reported, which can realize multidirectional recovery. These unique multidirectional and reprogramable properties will enable the application of this polymer material, especially in the medical fixing materials.

Transparent Urethane-Siloxane Hybrid Materials for Flexible Cover Windows with Ceramic-Like Strength, yet Polymer-Like Modulus

Any transition toward an era of flexible electronics will have to overcome the mechanical limitations of materials. Specifically, the attainment of both strength and flexibility, which are generally mutually exclusive, is required including glass-like wear resistance, plastic-like compliance, and a high level of strain. Here, we fabricate a urethane-methacrylate-siloxane hybrid (UMSH) material. It is found that UMSH, with molecule-level hybridization of urethane linkage and methacrylate-siloxane conetworks, demonstrates ceramic-like high strength (574 MPa), yet polymer-like low modulus (8.42 GPa), and even high strain (6.3%) at fracture with excellent optical transparency. This combination of high strength, flexibility, and optical transparency indicates that this is a suitable material for glass substitution and can be used as a transparent flexible cover window for foldable display.

Stereocomplexed and Homochiral Polyurethane Elastomers with Tunable Crystallizability and Multishape Memory Effects

Design of the polymer networks with tunable mechanical properties and multishape memory effects (multi-SMEs) is highly desired in the engineering applications. Herein, we report on the stereocomplexed and homochiral polyurethane (PU) elastomers with tunable multi-SMEs by cross-linking the triblock prepolymers bearing the poly(l-lactic acid) (PLLA) and poly(d-lactic acid) (PDLA) enantiomeric segments. The homochiral PU is nearly amorphous, yet the stereocomplexed PU becomes highly crystalline due to the stereocomplexation of enantiomeric segments. Moreover, the two distinct thermal (glass, melting) transitions of PLLA (or PDLA) segments in PUs are integrated to realize the thermally induced triple- and quadruple-SMEs. Control over the enantiomeric segmental ratios allows the feasible manipulation of crystallizability, mechanical and thermal properties, and multi-SMEs of PUs.

Flexible Hard Coating: Glass-Like Wear Resistant, Yet Plastic-Like Compliant, Transparent Protective Coating for Foldable Displays

A flexible hard coating for foldable displays is realized by the highly cross-linked siloxane hybrid using structure-property relationships in organic-inorganic hybridization. Glass-like wear resistance, plastic-like flexibility, and highly elastic resilience are demonstrated together with outstanding optical transparency. It provides a framework for the application of siloxane hybrids in protective hard coatings with high scratch resistance and flexibility for foldable displays.

Synergistic effects of zwitterionic segments and a silane coupling agent on zwitterionic shape memory polyurethanes

A novel strategy to improve shape memory properties of ZSMPUs by using a silane coupling agent. The synergistic effects of zwitterionic segments and silane coupling agents on the structure, morphology, properties were carefully investigated.

Smart and Covalently Cross-Linked: Hybrid Shape Memory Materials Reinforced through Covalent Bonds by Zirconium Oxoclusters

The first examples of organic-inorganic hybrid materials reinforced by transition-metal oxoclusters that exhibit shape memory properties, based on the covalent incorporation of zirconium-based inorganic building blocks, are reported. Methacrylate-functionalized zirconium oxoclusters Zr₄ O₂ (OMc)₁₂ and [Zr₆ O₄ (OH)₄ (OOCCH₂ CH₃ )₃ {OOCC(CH₃ )=CH₂ }₉ ]₂ , with the covalent incorporation in a butyl acrylate (BA)/polycaprolactone dimethacrylate (PCLDMA) copolymer and the noncovalent incorporation of [Zr₆ O₄ (OH)₄ (OOCCH₂ CH₃ )₁₂ ]₂ are focused upon herein. Shape recovery and fixity rates are studied to observe if the shape memory properties are preserved upon going from a simple copolymer to noncovalent or covalent-based hybrids. These rates display values higher than 90 %, which provides evidence that the oxocluster does not hinder the shape memory properties in the hybrid materials. The introduction of an inorganic phase and the progressively more stable interactions between organic and inorganic parts lead to an enhancement of the thermomechanical properties. The materials are characterized through FTIR spectroscopy, thermogravimetric analysis, differential scanning calorimetry, and swelling tests. Dynamic-mechanical analyses are used to investigate whether the hybrid materials display thermally activated shape memory properties. The stability of the hybrid materials are evaluated by a combined spectroscopic approach based on FTIR, solid-state NMR, and X-ray absorption spectroscopy.

Calcium sulfate hemihydrate whisker reinforced polyvinyl alcohol with improved shape memory effect

A novel shape memory composite is synthesized by introducing calcium sulfate hemihydrate whisker to reinforce polyvinyl alcohol.

Multiple shape memory polymers based on laminates formed from thiol-click chemistry based polymerizations

This investigation details the formation of polymer network trilayer laminates formed by thiol-X click chemistries, and their subsequent implementation and evaluation for quadruple shape memory behavior. Thiol-Michael addition and thiol-isocyanate-based crosslinking reactions were employed to fabricate each of the laminate's layers with independent control of the chemistry and properties of each layer and outstanding interlayer adhesion and stability. The characteristic features of step-growth thiol-X reactions, such as excellent network uniformity and narrow thermal transitions as well as their stoichiometric nature, enabled fabrication of trilayer laminates with three distinctly different glass transition temperatures grouped within a narrow range of 100 °C. Through variations in the layer thicknesses, a step-wise modulus drop as a function of temperature was achieved. This behavior allowed multi-step programming and the demonstration and quantification of quadruple shape memory performance. As is critical for this performance, the interface connecting the layers was evaluated in stoichiometric as well as off-stoichiometric systems. It was shown that the laminated structures exhibit strong interfacial binding and hardly suffer any delamination during cyclic material testing and deformation.

Triple shape-memory effect by silanized polyurethane/silane-functionalized graphene oxide nanocomposites bilayer

Graphene oxide (GO) was chemically modified with 3-aminopropyltriethoxysilane (APTES) (f-GO) and incorporated into silanized polyurethanes of two different molecular weights and chemical compositions by sol–gel reactions, and the effects were studied in terms of mechanical, dynamic mechanical, and dual and triple shape-memory polymers (DSMP and TSMP, respectively) of the nanocomposite films. It was found that the f-GO nanoparticles act as multifunctional cross-links as well as reinforcing fillers and significantly augmented the glassy and rubbery state moduli, yield strength, break strength, glass transition temperature, and dual shape-memory properties. A cohesive bilayer of the two films (lower layer and upper layer) fabricated by the interpenetrating polymer network technique exhibited synergistic mechanical properties in the glassy and rubbery states along with two undisturbed glass transitions by which an intermediate plateau region and TSMP were demonstrated.

Enhanced shape memory performance of polyurethanes via the incorporation of organic or inorganic networks

A diol compound with a reactive azetidine-2,4-dione group was prepared and introduced as a side chain moiety of poly(ε-caprolactone) (PCL) based polyurethane (PU).

Thermal and water dual-responsive shape memory poly(vinyl alcohol)/Al2O3 nanocomposite

A new type of thermal and water dual-responsive shape memory poly(vinyl alcohol)/Al₂O₃ nanocomposite was reported.

Dually actuated triple shape memory polymers of cross-linked polycyclooctene-carbon nanotube/polyethylene nanocomposites

In this work, electrically and thermally actuated triple shape memory polymers (SMPs) of chemically cross-linked polycyclooctene (PCO)-multiwalled carbon nanotube (MWCNT)/polyethylene (PE) nanocomposites with co-continuous structure and selective distribution of fillers in PCO phase are prepared. We systematically studied not only the microstructure including morphology and fillers' selective distribution in one phase of the PCO/PE blends, but also the macroscopic properties including thermal, mechanical, and electrical properties. The co-continuous window of the immiscible PCO/PE blends is found to be the volume fraction of PCO (vPCO) of ca. 40-70 vol %. The selective distribution of fillers in one phase of co-continuous blends is obtained by a masterbatch technique. The prepared triple SMP materials show pronounced triple shape memory effects (SMEs) on the dynamic mechanical thermal analysis (DMTA) and the visual observation by both thermal and electric actuations. Such polyolefin samples with well-defined microstructure, electrical actuation, and triple SMEs might have potential applications as, for example, multiple autochoke elements for engines, self-adjusting orthodontic wires, and ophthalmic devices.

Triple shape memory effects of cross-linked polyethylene/polypropylene blends with cocontinuous architecture

In this paper, the triple shape memory effects (SMEs) observed in chemically cross-linked polyethylene (PE)/polypropylene (PP) blends with cocontinuous architecture are systematically investigated. The cocontinuous window of typical immiscible PE/PP blends is the volume fraction of PE (v(PE)) of ca. 30-70 vol %. This architecture can be stabilized by chemical cross-linking. Different initiators, 2,5-dimethyl-2,5-di(tert-butylperoxy)-hexane (DHBP), dicumylperoxide (DCP) coupled with divinylbenzene (DVB) (DCP-DVB), and their mixture (DHBP/DCP-DVB), are used for the cross-linking. According to the differential scanning calorimetry (DSC) measurements and gel fraction calculations, DHBP produces the best cross-linking and DCP-DVB the worst, and the mixture, DHBP/DCP-DVB, is in between. The chemical cross-linking causes lower melting temperature (Tm) and smaller melting enthalpy (ΔHm). The prepared triple shape memory polymers (SMPs) by cocontinuous immiscible PE/PP blends with v(PE) of 50 vol % show pronounced triple SMEs in the dynamic mechanical thermal analysis (DMTA) and visual observation. This new strategy of chemically cross-linked immiscible blends with cocontinuous architecture can be used to design and prepare new SMPs with triple SMEs.

Shaping tissue with shape memory materials

After being severely and quasi-plastically deformed, shape memory materials are able to return to their original shape at the presence of the right stimulus. After a brief presentation about the fundamentals, including various shape memory effects, working mechanisms, and typical shape memory materials for biomedical applications, we summarize some major applications in shaping tissue with shape memory materials. The focus is on some most recent development. Outlook is also discussed at the end of this paper.