1
|
Fernandez Rivas D, Cintas P, Glassey J, Boffito DC. Ultrasound and sonochemistry enhance education outcomes: From fundamentals and applied research to entrepreneurial potential. ULTRASONICS SONOCHEMISTRY 2024; 103:106795. [PMID: 38359576 PMCID: PMC10879001 DOI: 10.1016/j.ultsonch.2024.106795] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/06/2024] [Revised: 01/23/2024] [Accepted: 02/01/2024] [Indexed: 02/17/2024]
Abstract
With this manuscript we aim to initiate a discussion specific to educational actions around ultrasonics sonochemistry. The importance of these actions does not just derive from a mere pedagogical significance, but they can be an exceptional tool for illustrating various concepts in other disciplines, such as process intensification and microfluidics. Sonochemistry is currently a far-reaching discipline extending across different scales of applicability, from the fundamental physics of tiny bubbles and molecules, up to process plants. This review is part of a special issue in Ultrasonics Sonochemistry, where several scholars have shared their experiences and highlighted opportunities regarding ultrasound as an education tool. The main outcome of our work is that teaching and mentorship in sonochemistry are highly needed, with a balanced technical and scientific knowledge to foster skills and implement safe protocols. Applied research typically features the use of ultrasound as ancillary, to merely enhance a given process and often leading to poorly conceived experiments and misunderstanding of the actual effects. Thus, our scientific community must build a consistent culture and monitor reproducible practices to rigorously generate new knowledge on sonochemistry. These practices can be implemented in teaching sonochemistry in classrooms and research laboratories. We highlight ways to collectively provide a potentially better training for scientists, invigorating academic and industry-oriented careers. A salient benefit for education efforts is that sonochemistry-based projects can serve multidisciplinary training, potentially gathering students from different disciplines, such as physics, chemistry and bioengineering. Herein, we discuss challenges, opportunities, and future avenues to assist in designing courses and research programs based on sonochemistry. Additionally, we suggest simple experiments suitable for teaching basic physicochemical principles at the undergraduatelevel. We also provide arguments and recommendations oriented towards graduate and postdoctoral students, in academia or industry to be more entrepreneurial. We have identified that sonochemistry is consistently seen as a 'green' or sustainable tool, which particular appeal to process intensification approaches, including microfluidics and materials science. We conclude that a globally aligned pedagogical initiative and constantly updated educational tools will help to sustain a virtuous cycle in STEM and industrial applications of sonochemistry.
Collapse
Affiliation(s)
- David Fernandez Rivas
- Mesoscale Chemical Systems Group, MESA+ Institute and Faculty of Science and Technology, University of Twente, P.O. Box 217, 7500 AE Enschede, the Netherlands.
| | - Pedro Cintas
- Departamento de Química Orgánica e Inorgánica, and IACYS-Green Chemistry & Sustainable Development Unit, Facultad de Ciencias-UEx, 06006 Badajoz, Spain
| | - Jarka Glassey
- School of Engineering, Merz Court, Newcastle University, Newcastle upon Tyne NE1 7RU, UK
| | - Daria C Boffito
- Department of Chemical Engineering, Engineering Process Intensification and Catalysis (EPIC), Polytechnique Montréal, C.P. 6079, Succ. "CV", Montréal H3C 3A7, Québec, Canada; Canada Research Chair in Engineering Process Intensification and Catalysis (EPIC), Polytechnique Montréal, C.P. 6079, Succ. "CV", Montréal H3C 3A7, Québec, Canada
| |
Collapse
|
2
|
Lian P, Liu S, Ma Z, Wang Y, Han Y, Sun G, Wang X. Continuous-Flow Microreactor Accelerates Molecular Collisions for Lignin Depolymerization to Phenolic Monomers and Oligomers. Biomacromolecules 2023; 24:5152-5161. [PMID: 37721149 DOI: 10.1021/acs.biomac.3c00714] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 09/19/2023]
Abstract
Effective depolymerization of lignin is the most important step for its comprehensive utilization. So far, most of the studies on depolymerization of lignin focused on batch processing, whereas only a few studies relied on the microreactor. In this study, we developed a continuous-flow microreactor for depolymerization of lignin into monomeric and oligomeric compounds. The yields of monomers and oligomers can be adjusted by varying the temperature, pressure, residence time, NaOH dosage, and solvent. Under optimized conditions, the lignin conversion rate was 77.73 wt %, and the monomer yield was 13.26 wt %, with 77.81% being phenolic compounds. In addition, comparative characterizations on the raw lignin and products demonstrated that the oil products were mainly composed of phenolic tetramers and trimers, and the effective cleavage of the β-O-4 linkage of S-type lignin was responsible for the high yield of 2,6-dimethoxyphenol. It indicated that raw lignin could be effectively depolymerized continuously using the continuous-flow microreactor, and it will be a new strategy for comprehensive utilization of lignin to produce fine-chemical intermediates.
Collapse
Affiliation(s)
- Pengfei Lian
- Liaoning Key Lab of Lignocellulose Chemistry and BioMaterials, Liaoning Collaborative Innovation Center for Lignocellulosic Biorefinery, College of Light Industry and Chemical Engineering, Dalian Polytechnic University, Dalian 116034, China
| | - Shuangjie Liu
- School of Equipment Engineering, Shenyang Ligong University, Shenyang 110158, China
| | - Zihao Ma
- Liaoning Key Lab of Lignocellulose Chemistry and BioMaterials, Liaoning Collaborative Innovation Center for Lignocellulosic Biorefinery, College of Light Industry and Chemical Engineering, Dalian Polytechnic University, Dalian 116034, China
| | - Yongying Wang
- Liaoning Key Lab of Lignocellulose Chemistry and BioMaterials, Liaoning Collaborative Innovation Center for Lignocellulosic Biorefinery, College of Light Industry and Chemical Engineering, Dalian Polytechnic University, Dalian 116034, China
| | - Ying Han
- Liaoning Key Lab of Lignocellulose Chemistry and BioMaterials, Liaoning Collaborative Innovation Center for Lignocellulosic Biorefinery, College of Light Industry and Chemical Engineering, Dalian Polytechnic University, Dalian 116034, China
- State Key Laboratory of Biobased Material and Green Papermaking, Qilu University of Technology, Shandong Academy of Sciences, Jinan 250353, China
| | - Guangwei Sun
- Liaoning Key Lab of Lignocellulose Chemistry and BioMaterials, Liaoning Collaborative Innovation Center for Lignocellulosic Biorefinery, College of Light Industry and Chemical Engineering, Dalian Polytechnic University, Dalian 116034, China
| | - Xing Wang
- Liaoning Key Lab of Lignocellulose Chemistry and BioMaterials, Liaoning Collaborative Innovation Center for Lignocellulosic Biorefinery, College of Light Industry and Chemical Engineering, Dalian Polytechnic University, Dalian 116034, China
- State Key Laboratory of Biobased Material and Green Papermaking, Qilu University of Technology, Shandong Academy of Sciences, Jinan 250353, China
| |
Collapse
|
3
|
Liao J, Tan J, Peng L, Xue H. Numerical investigation on the influence of dual-frequency coupling parameters on acoustic cavitation and its analysis of the enhancement and attenuation effect. ULTRASONICS SONOCHEMISTRY 2023; 100:106614. [PMID: 37801994 PMCID: PMC10568426 DOI: 10.1016/j.ultsonch.2023.106614] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/26/2023] [Revised: 09/10/2023] [Accepted: 09/21/2023] [Indexed: 10/08/2023]
Abstract
To understand the effect of coupling parameters between two ultrasonic waves on acoustic cavitation, in this work, Keller-Miksis equation was introduced to built a bubble dynamics model that was used to describe the dynamic evolution of bubble and to discuss the effect of dual-frequency coupling parameters, such as frequency difference f (5 ∼ 280 kHz), phase difference φ (0 ∼ 7π/4 rad), and power allocation ratio β (0 ∼ 9), on acoustic cavitation in the presence of two ultrasonic waves irradiation. The enhancement and attenuation effect of cavitation have also been analyzed in detail by comparing the different dual-frequency combinations with single-frequency mode. It was found that all coupling parameters have a significant impact on acoustic cavitation, where the smaller values of f and φ were employed when β = 1, the stronger cavitation intensity was observed. Nevertheless, as the power allocation ratio is increased from 1 to 9 at φ = 0 for different frequency differences, the acoustic cavitation exhibits an attenuation trend. When the total acoustic power is evenly distributed, namely β = 1, the largest maximum expansion ratio (i.e. 12.96) was obtained at φ = 0 and f = 5 kHz, which represents a strongest cavitation effect. In addition, for different frequency combinations, the enhancement effect is found under the mixture of low and low frequency, whereas attenuation effect is generated easily by the combination of high and low frequency. Moreover, the effect become more pronounced as the proportion of high frequency component increases.
Collapse
Affiliation(s)
- Jianqing Liao
- College of Physical Science and Engineering, Yichun University, 576 Xuefu Road, Yichun, Jiangxi 336000, China.
| | - Jiaqi Tan
- College of Traditional Chinese Medicine, Hebei University, No. 342 Yuhua East Road, Lianchi District, Baoding 071002, China
| | - Ling Peng
- College of Chemistry and Bioengineering, Yichun University, 576 Xuefu Road, Yichun, Jiangxi 336000, China
| | - Hongkun Xue
- College of Traditional Chinese Medicine, Hebei University, No. 342 Yuhua East Road, Lianchi District, Baoding 071002, China.
| |
Collapse
|
4
|
Qiu H, Obata K, Yuan Z, Nishimoto T, Lee Y, Nagato K, Kinefuchi I, Shiomi J, Takanabe K. Quantitative Description of Bubble Formation in Response to Electrolyte Engineering. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2023; 39:4993-5001. [PMID: 36989231 PMCID: PMC10100563 DOI: 10.1021/acs.langmuir.2c03488] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/29/2022] [Revised: 02/28/2023] [Indexed: 06/19/2023]
Abstract
The green hydrogen economy is expected to play a crucial role in carbon neutrality, but industrial-scale water electrolysis requires improvements in efficiency, operation costs, and capital costs before broad deployment. Electrolysis operates at a high current density and involves the substantial formation of gaseous products from the electrode surfaces to the electrolyte, which may lead to additional resistance and a resulting loss of efficiency. A detailed clarification of the bubble departure phenomena against the electrode surface and the surrounding electrolytes is needed to further control bubbles in a water electrolyzer. This study clarifies how electrolyte properties affect the measured bubble detachment sizes from the comparisons with analytical expressions and dynamic simulations. Bubble behavior in various electrolyte solutions and operating conditions was described using various physical parameters. A quantitative relationship was then established to connect electrolyte properties and bubble departure diameters, which can help regulate the bubble management through electrolyte engineering.
Collapse
Affiliation(s)
- Huihang Qiu
- Department
of Chemical System Engineering, School of Engineering, The University of Tokyo, Tokyo 113-8656, Japan
| | - Keisuke Obata
- Department
of Chemical System Engineering, School of Engineering, The University of Tokyo, Tokyo 113-8656, Japan
| | - Zhicheng Yuan
- Department
of Mechanical Engineering, School of Engineering, The University of Tokyo, Tokyo 113-8656, Japan
| | - Takeshi Nishimoto
- Department
of Chemical System Engineering, School of Engineering, The University of Tokyo, Tokyo 113-8656, Japan
| | - Yaerim Lee
- Department
of Mechanical Engineering, School of Engineering, The University of Tokyo, Tokyo 113-8656, Japan
| | - Keisuke Nagato
- Department
of Mechanical Engineering, School of Engineering, The University of Tokyo, Tokyo 113-8656, Japan
| | - Ikuya Kinefuchi
- Department
of Mechanical Engineering, School of Engineering, The University of Tokyo, Tokyo 113-8656, Japan
| | - Junichiro Shiomi
- Department
of Mechanical Engineering, School of Engineering, The University of Tokyo, Tokyo 113-8656, Japan
| | - Kazuhiro Takanabe
- Department
of Chemical System Engineering, School of Engineering, The University of Tokyo, Tokyo 113-8656, Japan
| |
Collapse
|
5
|
Zhao S, Yao C, Liu L, Yang M, Chen G. Ultrasound Emulsification in Microreactors: Effects of Channel Material, Surfactant Nature, and Ultrasound Parameters. Ind Eng Chem Res 2023. [DOI: 10.1021/acs.iecr.2c04645] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/31/2023]
|
6
|
Grillo G, Cintas P, Colia M, Calcio Gaudino E, Cravotto G. Process intensification in continuous flow organic synthesis with enabling and hybrid technologies. FRONTIERS IN CHEMICAL ENGINEERING 2022. [DOI: 10.3389/fceng.2022.966451] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/13/2022] Open
Abstract
Industrial organic synthesis is time and energy consuming, and generates substantial waste. Traditional conductive heating and mixing in batch reactors is no longer competitive with continuous-flow synthetic methods and enabling technologies that can strongly promote reaction kinetics. These advances lead to faster and simplified downstream processes with easier workup, purification and process scale-up. In the current Industry 4.0 revolution, new advances that are based on cyber-physical systems and artificial intelligence will be able to optimize and invigorate synthetic processes by connecting cascade reactors with continuous in-line monitoring and even predict solutions in case of unforeseen events. Alternative energy sources, such as dielectric and ohmic heating, ultrasound, hydrodynamic cavitation, reactive extruders and plasma have revolutionized standard procedures. So-called hybrid or hyphenated techniques, where the combination of two different energy sources often generates synergistic effects, are also worthy of mention. Herein, we report our consolidated experience of all of these alternative techniques.
Collapse
|
7
|
Yao C, Zhao S, Liu L, Liu Z, Chen G. Ultrasonic emulsification: basic characteristics, cavitation, mechanism, devices and application. Front Chem Sci Eng 2022. [DOI: 10.1007/s11705-022-2160-4] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/17/2022]
|
8
|
Seyedmirzaei Sarraf S, Rokhsar Talabazar F, Namli I, Maleki M, Sheibani Aghdam A, Gharib G, Grishenkov D, Ghorbani M, Koşar A. Fundamentals, biomedical applications and future potential of micro-scale cavitation-a review. LAB ON A CHIP 2022; 22:2237-2258. [PMID: 35531747 DOI: 10.1039/d2lc00169a] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
Thanks to the developments in the area of microfluidics, the cavitation-on-a-chip concept enabled researchers to control and closely monitor the cavitation phenomenon in micro-scale. In contrast to conventional scale, where cavitation bubbles are hard to be steered and manipulated, lab-on-a-chip devices provide suitable platforms to conduct smart experiments and design reliable devices to carefully harness the collapse energy of cavitation bubbles in different bio-related and industrial applications. However, bubble behavior deviates to some extent when confined to micro-scale geometries in comparison to macro-scale. Therefore, fundamentals of micro-scale cavitation deserve in-depth investigations. In this review, first we discussed the physics and fundamentals of cavitation induced by tension-based as well as energy deposition-based methods within microfluidic devices and discussed the similarities and differences in micro and macro-scale cavitation. We then covered and discussed recent developments in bio-related applications of micro-scale cavitation chips. Lastly, current challenges and future research directions towards the implementation of micro-scale cavitation phenomenon to emerging applications are presented.
Collapse
Affiliation(s)
- Seyedali Seyedmirzaei Sarraf
- Faculty of Engineering and Natural Science, Sabanci University, 34956 Tuzla, Istanbul, Turkey.
- Sabanci University Nanotechnology Research and Application Center, 34956 Tuzla, Istanbul, Turkey
| | - Farzad Rokhsar Talabazar
- Faculty of Engineering and Natural Science, Sabanci University, 34956 Tuzla, Istanbul, Turkey.
- Sabanci University Nanotechnology Research and Application Center, 34956 Tuzla, Istanbul, Turkey
| | - Ilayda Namli
- Faculty of Engineering and Natural Science, Sabanci University, 34956 Tuzla, Istanbul, Turkey.
- Sabanci University Nanotechnology Research and Application Center, 34956 Tuzla, Istanbul, Turkey
| | - Mohammadamin Maleki
- Faculty of Engineering and Natural Science, Sabanci University, 34956 Tuzla, Istanbul, Turkey.
- Sabanci University Nanotechnology Research and Application Center, 34956 Tuzla, Istanbul, Turkey
| | - Araz Sheibani Aghdam
- Faculty of Engineering and Natural Science, Sabanci University, 34956 Tuzla, Istanbul, Turkey.
- Sabanci University Nanotechnology Research and Application Center, 34956 Tuzla, Istanbul, Turkey
| | - Ghazaleh Gharib
- Faculty of Engineering and Natural Science, Sabanci University, 34956 Tuzla, Istanbul, Turkey.
- Sabanci University Nanotechnology Research and Application Center, 34956 Tuzla, Istanbul, Turkey
- Center of Excellence for Functional Surfaces and Interfaces for Nano-Diagnostics (EFSUN), Sabanci University, Orhanli, 34956, Tuzla, Istanbul, Turkey
| | - Dmitry Grishenkov
- Department of Biomedical Engineering and Health Systems, KTH Royal Institute of Technology, SE-141 57 Stockholm, Sweden
| | - Morteza Ghorbani
- Faculty of Engineering and Natural Science, Sabanci University, 34956 Tuzla, Istanbul, Turkey.
- Sabanci University Nanotechnology Research and Application Center, 34956 Tuzla, Istanbul, Turkey
- Center of Excellence for Functional Surfaces and Interfaces for Nano-Diagnostics (EFSUN), Sabanci University, Orhanli, 34956, Tuzla, Istanbul, Turkey
| | - Ali Koşar
- Faculty of Engineering and Natural Science, Sabanci University, 34956 Tuzla, Istanbul, Turkey.
- Sabanci University Nanotechnology Research and Application Center, 34956 Tuzla, Istanbul, Turkey
- Center of Excellence for Functional Surfaces and Interfaces for Nano-Diagnostics (EFSUN), Sabanci University, Orhanli, 34956, Tuzla, Istanbul, Turkey
| |
Collapse
|
9
|
Low-Frequency Broadband Absorbing Coatings Based on MOFs: Design, Fabrication, Microstructure and Properties. COATINGS 2022. [DOI: 10.3390/coatings12060766] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/27/2023]
Abstract
Although most microwave absorbing materials (MAMs) have good absorption ability above 8 GHz, they perform poorly in the low-frequency range (1–8 GHz). Metal–organic frameworks (MOFs) derived carbon-based composites have been highly sought after in electromagnetic materials and functional devices, due to their high specific area, high porosity, high thermal stability, low reflection loss, and adjustable composition. In this review, we first introduce the three loss types of MAMs and argue that composite materials are effective ways to achieve broadband absorption. Secondly, the absorbing properties of traditional materials and MOF materials in the literature are compared, followed by a discussion of the promising strategies for designing MAMs with broadband absorption in low frequencies based on the recent progress. Finally, the main problems, fabrication methods, and applications are discussed for their future prospects.
Collapse
|
10
|
Ultrasound assisted continuous processing in microreactors with focus on crystallization and chemical synthesis: A critical review. Chem Eng Res Des 2022. [DOI: 10.1016/j.cherd.2022.03.049] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
|
11
|
Martínez RF, Cravotto G, Cintas P. Organic Sonochemistry: A Chemist's Timely Perspective on Mechanisms and Reactivity. J Org Chem 2021; 86:13833-13856. [PMID: 34156841 PMCID: PMC8562878 DOI: 10.1021/acs.joc.1c00805] [Citation(s) in RCA: 17] [Impact Index Per Article: 5.7] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/07/2021] [Indexed: 01/17/2023]
Abstract
Sonochemistry, the use of sound waves, usually within the ultrasonic range (>20 kHz), to boost or alter chemical properties and reactivity constitutes a long-standing and sustainable technique that has, however, received less attention than other activation protocols despite affordable setups. Even if unnecessary to underline the impact of ultrasound-based strategies in a broad range of chemical and biological applications, there is considerable misunderstanding and pitfalls regarding the interpretation of cavitational effects and the actual role played by the acoustic field. In this Perspective, with an eye on mechanisms in particular, we discuss the potentiality of sonochemistry in synthetic organic chemistry through selected examples of past and recent developments. Such examples illustrate specific controlling effects and working rules. Looking back at the past while looking forward to advancing the field, some essentials of sonochemical activation will be distilled.
Collapse
Affiliation(s)
- R. Fernando Martínez
- Department
of Organic and Inorganic Chemistry, Faculty of Sciences, and IACYS-Green
Chemistry and Sustainable Development Unit, University of Extremadura, 06006 Badajoz, Spain
| | - Giancarlo Cravotto
- Dipartimento
di Scienza e Tecnologia del Farmaco, Universita
degli Studi di Torino, via P. Giuria 9, Torino 10125, Italy
| | - Pedro Cintas
- Department
of Organic and Inorganic Chemistry, Faculty of Sciences, and IACYS-Green
Chemistry and Sustainable Development Unit, University of Extremadura, 06006 Badajoz, Spain
| |
Collapse
|
12
|
Green one-pot four-component synthesis of 3,5-disubstituted isoxazoles- sulfonates and sulfonamides using a combination of NaDCC as metal-free catalyst and ultrasonic activation in water. Tetrahedron Lett 2021. [DOI: 10.1016/j.tetlet.2021.153366] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
|
13
|
Mc Carogher K, Dong Z, Stephens DS, Leblebici ME, Mettin R, Kuhn S. Acoustic resonance and atomization for gas-liquid systems in microreactors. ULTRASONICS SONOCHEMISTRY 2021; 75:105611. [PMID: 34119738 PMCID: PMC8207318 DOI: 10.1016/j.ultsonch.2021.105611] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/20/2021] [Accepted: 05/27/2021] [Indexed: 06/12/2023]
Abstract
It is shown that a liquid slug in gas-liquid segmented flow in microchannels can act as an acoustic resonator to disperse large amounts of small liquid droplets, commonly referred to as atomization, into the gas phase. We investigate the principles of acoustic resonance within a liquid slug through experimental analysis and numerical simulation. A mechanism of atomization in the confined channels and a hypothesis based on high-speed image analysis that links acoustic resonance within a liquid slug with the observed atomization is proposed. The observed phenomenon provides a novel source of confined micro sprays and could be an avenue, amongst others, to overcome mass transfer limitations for gas-liquid processes in flow.
Collapse
Affiliation(s)
- Keiran Mc Carogher
- KU Leuven, Department of Chemical Engineering, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Zhengya Dong
- KU Leuven, Department of Chemical Engineering, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Dwayne S Stephens
- Drittes Physikalisches Institut, Georg-August-Universität Göttingen, Friedrich-Hund-Platz 1, 37077 Göttingen, Germany
| | - M Enis Leblebici
- Center for Industrial Process Technology, Department of Chemical Engineering, KU Leuven, Agoralaan Building B, 3590 Diepenbeek, Belgium
| | - Robert Mettin
- Drittes Physikalisches Institut, Georg-August-Universität Göttingen, Friedrich-Hund-Platz 1, 37077 Göttingen, Germany
| | - Simon Kuhn
- KU Leuven, Department of Chemical Engineering, Celestijnenlaan 200F, 3001 Leuven, Belgium.
| |
Collapse
|
14
|
Yang M, Gao Y, Liu Y, Yang G, Zhao CX, Wu KJ. Integration of microfluidic systems with external fields for multiphase process intensification. Chem Eng Sci 2021. [DOI: 10.1016/j.ces.2021.116450] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
|
15
|
Pappaterra M, Xu P, van der Meer W, Faria JA, Fernandez Rivas D. Cavitation intensifying bags improve ultrasonic advanced oxidation with Pd/Al 2O 3 catalyst. ULTRASONICS SONOCHEMISTRY 2021; 70:105324. [PMID: 32947211 PMCID: PMC7786540 DOI: 10.1016/j.ultsonch.2020.105324] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/24/2020] [Revised: 08/26/2020] [Accepted: 08/27/2020] [Indexed: 06/11/2023]
Abstract
Advanced oxidation processes can potentially eliminate organic contaminants from industrial waste streams as well as persistent pharmaceutical components in drinking water. We explore for the first time the utilization of Cavitation Intensifying Bags (CIB) in combination with Pd/Al2O3 catalyst as possible advanced oxidation technology for wastewater streams, oxidizing terephthalic acid (TA) to 2-hydroxyterephthalic acid (HTA). The detailed characterization of this novel reaction system reveals that, during sonication, the presence of surface pits of the CIB improves the reproducibility and thus the control of the sonication process, when compared to oxidation in non-pitted bags. Detailed reaction kinetics shows that in the CIB reactor the reaction order to TA is zero, which is attributed to the large excess of TA in the system. The rate of HTA formation increased ten-fold from ~0.01 μM*min-1 during sonication in the CIB, to ~0.10 μM*min-1 for CIB in the presence of the Pd/Al2O3 catalyst. This enhancement was ascribed to a combination of improved mass transport, the creation of thermal gradients, and Pd/Al2O3 catalyst near the cavitating bubbles. Further analysis of the kinetics of HTA formation on Pd/Al2O3 indicated that initially the reaction underwent through an induction period of 20 min, where the HTA concentration was ~0.3 μM. After this, the reaction rate increased reaching HTA concentrations ~6 μM after 40 min. This behavior resembled that observed during oxidation of hydrocarbons on metal catalysts, where the slow rate formation of hydroperoxides on the metal surface is followed by rapid product formation upon reaching a critical concentration. Finally, a global analysis using the Intensification Factor (IF) reveals that CIB in combination with the Pd/Al2O3 catalyst is a desirable option for the oxidation of TA when considering increased oxidation rates and costs.
Collapse
Affiliation(s)
- Maria Pappaterra
- Mesoscale Chemical Systems Group, Faculty of Science and Technology, MESA+ Institute for Nanotechnology, and University of Twente, PO Box 217, 7500 AE Enschede, The Netherlands; Delft University of Technology, Delft, The Netherlands
| | - Pengyu Xu
- Catalytic Processes and Materials Group, Faculty of Science and Technology, MESA+ Institute for Nanotechnology, University of Twente, PO Box 217, 7500 AE Enschede, The Netherlands
| | - Walter van der Meer
- Oasen Water Company, PO BOX 122, 2800 AC Gouda, The Netherlands; Membranes Science and Technology, Faculty of Science and Technology, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands
| | - Jimmy A Faria
- Catalytic Processes and Materials Group, Faculty of Science and Technology, MESA+ Institute for Nanotechnology, University of Twente, PO Box 217, 7500 AE Enschede, The Netherlands.
| | - David Fernandez Rivas
- Mesoscale Chemical Systems Group, Faculty of Science and Technology, MESA+ Institute for Nanotechnology, and University of Twente, PO Box 217, 7500 AE Enschede, The Netherlands.
| |
Collapse
|
16
|
Liu J, Fang X, Zhu C, Xing X, Cui G, Li Z. Fabrication of superhydrophobic coatings for corrosion protection by electrodeposition: A comprehensive review. Colloids Surf A Physicochem Eng Asp 2020. [DOI: 10.1016/j.colsurfa.2020.125498] [Citation(s) in RCA: 52] [Impact Index Per Article: 13.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
|
17
|
John JJ, De Houwer V, Van Mechelen D, Van Gerven T. Effect of ultrasound on leaching of lead from landfilled metallurgical residues. ULTRASONICS SONOCHEMISTRY 2020; 69:105239. [PMID: 32645663 DOI: 10.1016/j.ultsonch.2020.105239] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/23/2020] [Revised: 06/05/2020] [Accepted: 06/23/2020] [Indexed: 06/11/2023]
Abstract
The potential of ultrasound as a process intensification technique in the extraction of lead from a landfilled metallurgical residues is explored. The silent or non-sonicated process makes use of acidic sodium chloride as the leachate with lead leaching in the range of 45% if a three-stage process is followed. The mixture was sonicated in a batch setup manufactured in-house. The yield obtained in silent conditions at the end of 240 min was already obtained within 30 min with ultrasound, which by itself was an improvement of 8 times. The yield of the process as a whole was improved by 19-26%. The reason for this improvement was investigated with respect to the reaction kinetics. The physical effect of ultrasound on the particle size was also studied by laser diffraction analysis. Finally, the improvement when using ultrasound in a multi-stage process was studied and it was shown that yields being obtained at the end of the 3rd stage in silent conditions is already obtained in the second stage when using ultrasound with 20% more selectivity.
Collapse
Affiliation(s)
- Jinu Joseph John
- Process Engineering for Sustainable Systems (ProcESS), Department of Chemical Engineering, KU Leuven, Leuven, Belgium
| | - Valerie De Houwer
- Process Engineering for Sustainable Systems (ProcESS), Department of Chemical Engineering, KU Leuven, Leuven, Belgium
| | | | - Tom Van Gerven
- Process Engineering for Sustainable Systems (ProcESS), Department of Chemical Engineering, KU Leuven, Leuven, Belgium.
| |
Collapse
|
18
|
Boffito DC, Fernandez Rivas D. Process intensification connects scales and disciplines towards sustainability. CAN J CHEM ENG 2020. [DOI: 10.1002/cjce.23871] [Citation(s) in RCA: 20] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022]
Affiliation(s)
- Daria C. Boffito
- Chemical Engineering Department Canada Research Chair in Intensified Mechano‐Chemical Processes for Sustainable Biomass Conversion, Polytechnique Montréal Montréal Québec Canada
| | - David Fernandez Rivas
- Mesoscale Chemical Systems Group, MESA+ Institute and Faculty of Science and Technology University of Twente Enschede The Netherlands
| |
Collapse
|
19
|
Seaberg J, Kaabipour S, Hemmati S, Ramsey JD. A rapid millifluidic synthesis of tunable polymer-protein nanoparticles. Eur J Pharm Biopharm 2020; 154:127-135. [DOI: 10.1016/j.ejpb.2020.07.006] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/22/2020] [Revised: 06/29/2020] [Accepted: 07/06/2020] [Indexed: 10/23/2022]
|
20
|
Karnjanakom S, Maneechakr P, Samart C, Kongparakul S, Guan G, Bayu A. Direct conversion of sugar into ethyl levulinate catalyzed by selective heterogeneous acid under co-solvent system. CATAL COMMUN 2020. [DOI: 10.1016/j.catcom.2020.106058] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022] Open
|
21
|
Pradhan SR, Nair V, Giannakoudakis DA, Lisovytskiy D, Colmenares JC. Design and development of TiO2 coated microflow reactor for photocatalytic partial oxidation of benzyl alcohol. MOLECULAR CATALYSIS 2020. [DOI: 10.1016/j.mcat.2020.110884] [Citation(s) in RCA: 12] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
|
22
|
Dong Z, Delacour C, Mc Carogher K, Udepurkar AP, Kuhn S. Continuous Ultrasonic Reactors: Design, Mechanism and Application. MATERIALS 2020; 13:ma13020344. [PMID: 31940863 PMCID: PMC7014228 DOI: 10.3390/ma13020344] [Citation(s) in RCA: 50] [Impact Index Per Article: 12.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/16/2019] [Revised: 01/06/2020] [Accepted: 01/08/2020] [Indexed: 01/01/2023]
Abstract
Ultrasonic small scale flow reactors have found increasing popularity among researchers as they serve as a very useful platform for studying and controlling ultrasound mechanisms and effects. This has led to the use of these reactors for not only research purposes, but also various applications in biological, pharmaceutical and chemical processes mostly on laboratory and, in some cases, pilot scale. This review summarizes the state of the art of ultrasonic flow reactors and provides a guideline towards their design, characterization and application. Particular examples for ultrasound enhanced multiphase processes, spanning from immiscible fluid-fluid to fluid-solid systems, are provided. To conclude, challenges such as reactor efficiency and scalability are addressed.
Collapse
|
23
|
Karnjanakom S, Bayu A, Maneechakr P, Samart C, Kongparakul S, Guan G. Study of a recycling reaction system for catalytic transformation of biomass-based carbohydrates via acidic-polar biphasic conditions. REACT CHEM ENG 2020. [DOI: 10.1039/d0re00162g] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Ethyl levulinate was easily produced via one-pot conversion of sucrose under a reusable biphasic system over an active/stable acid catalyst.
Collapse
Affiliation(s)
| | - Asep Bayu
- Research Center for Biotechnology
- Indonesian Institute of Sciences (LIPI)
- Bogor
- Indonesia
| | - Panya Maneechakr
- Department of Chemistry
- Faculty of Science
- Rangsit University
- Thailand
| | - Chanatip Samart
- Department of Chemistry
- Faculty of Science and Technology
- Thammasat University
- Thailand
| | - Suwadee Kongparakul
- Department of Chemistry
- Faculty of Science and Technology
- Thammasat University
- Thailand
| | - Guoqing Guan
- Energy Conversion Engineering Group
- Institute of Regional Innovation (IRI)
- Hirosaki University
- Aomori
- Japan
| |
Collapse
|
24
|
Dong Z, Udepurkar AP, Kuhn S. Synergistic effects of the alternating application of low and high frequency ultrasound for particle synthesis in microreactors. ULTRASONICS SONOCHEMISTRY 2020; 60:104800. [PMID: 31563796 DOI: 10.1016/j.ultsonch.2019.104800] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/07/2019] [Revised: 09/15/2019] [Accepted: 09/16/2019] [Indexed: 06/10/2023]
Abstract
Ultrasound (US) is a promising method to address clogging and mixing issues in microreactors (MR). So far, low frequency US (LFUS), pulsed LFUS and high frequency US (HFUS) have been used independently in MR for particle synthesis to achieve narrow particle size distributions (PSD). In this work, we critically assess the advantages and disadvantages of each US application method for the case study of calcium carbonate synthesis in an ultrasonic microreactor (USMR) setup operating at both LFUS (61.7 kHz, 8 W) and HFUS (1.24 MHz, 1.6 W). Furthermore, we have developed a novel approach to switch between LFUS and HFUS in an alternating manner, allowing us to quantify the synergistic effect of performing particle synthesis under two different US conditions. The reactor was fabricated by gluing a piezoelectric plate transducer to a silicon microfluidic chip. The results show that independently applying HFUS and LFUS produces a narrower PSD compared to silent conditions. However, at lower flow rates HFUS leads to agglomerate formation, while the reaction conversion is not enhanced due to weak mixing effects. LFUS on the other hand eliminates particle agglomerates and increases the conversion due to the strong cavitation effect. However, the required larger power input leads to a steep temperature rise in the reactor and the risk of reactor damage for long-term operation. While pulsed LFUS reduces the temperature rise, this application mode leads again to the formation of particle agglomerates, especially at low LFUS percentage. The proposed application mode of switching between LFUS and HFUS is proven to combine the advantages of both LFUS and HFUS, and results in particles with a unimodal narrow PSD (one order of magnitude reduction in the average size and span compared to silent conditions) and negligible rise of the reactor temperature.
Collapse
Affiliation(s)
- Zhengya Dong
- KU Leuven, Department of Chemical Engineering, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | | | - Simon Kuhn
- KU Leuven, Department of Chemical Engineering, Celestijnenlaan 200F, 3001 Leuven, Belgium.
| |
Collapse
|
25
|
Jankowski P, Kutaszewicz R, Ogończyk D, Garstecki P. A microfluidic platform for screening and optimization of organic reactions in droplets. J Flow Chem 2019. [DOI: 10.1007/s41981-019-00055-8] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
|
26
|
Rashmi Pradhan S, Colmenares-Quintero RF, Colmenares Quintero JC. Designing Microflowreactors for Photocatalysis Using Sonochemistry: A Systematic Review Article. Molecules 2019; 24:E3315. [PMID: 31547232 PMCID: PMC6767219 DOI: 10.3390/molecules24183315] [Citation(s) in RCA: 17] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/31/2019] [Revised: 09/06/2019] [Accepted: 09/08/2019] [Indexed: 11/25/2022] Open
Abstract
Use of sonication for designing and fabricating reactors, especially the deposition of catalysts inside a microreactor, is a modern approach. There are many reports that prove that a microreactor is a better setup compared with batch reactors for carrying out catalytic reactions. Microreactors have better energy efficiency, reaction rate, safety, a much finer degree of process control, better molecular diffusion, and heat-transfer properties compared with the conventional batch reactor. The use of microreactors for photocatalytic reactions is also being considered to be the appropriate reactor configuration because of its improved irradiation profile, better light penetration through the entire reactor depth, and higher spatial illumination homogeneity. Ultrasound has been used efficiently for the synthesis of materials, degradation of organic compounds, and fuel production, among other applications. The recent increase in energy demands, as well as the stringent environmental stress due to pollution, have resulted in the need to develop green chemistry-based processes to generate and remove contaminants in a more environmentally friendly and cost-effective manner. It is possible to carry out the synthesis and deposition of catalysts inside the reactor using the ultrasound-promoted method in the microfluidic system. In addition, the synergistic effect generated by photocatalysis and sonochemistry in a microreactor can be used for the production of different chemicals, which have high value in the pharmaceutical and chemical industries. The current review highlights the use of both photocatalysis and sonochemistry for developing microreactors and their applications.
Collapse
Affiliation(s)
- Swaraj Rashmi Pradhan
- Institute of Physical Chemistry, Polish Academy of Sciences, Kasprzaka 44/52, 01-224 Warsaw, Poland.
| | | | | |
Collapse
|
27
|
Navarro-Brull FJ, Teixeira AR, Giri G, Gómez R. Enabling low power acoustics for capillary sonoreactors. ULTRASONICS SONOCHEMISTRY 2019; 56:105-113. [PMID: 31101244 DOI: 10.1016/j.ultsonch.2019.03.013] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/07/2018] [Revised: 03/08/2019] [Accepted: 03/12/2019] [Indexed: 06/09/2023]
Abstract
Capillary reactors demonstrate outstanding potential for on-demand flow chemistry applications. However, non-uniform distribution of multiphase flows, poor solid handling, and the risk of clogging limit their usability for continuous manufacturing. While ultrasonic irradiation has been traditionally applied to address some of these limitations, their acoustic efficiency, uniformity and scalability to larger reactor systems are often disregarded. In this work, high-speed microscopic imaging reveals how cavitation-free ultrasound can unclog and prevent the blockage of capillary reactors. Modeling techniques are then adapted from traditional acoustic designs and applied to simulate and prototype sonoreactors with wider and more uniform sonication areas. Blade-, block- and cylindrical shape sonotrodes are optimized to accommodate longer capillary lengths in sonoreactors resonating at 28 kHz. Finally, a novel helicoidal capillary sonoreactor is proposed to potentially deal with a high concentration of solid particles in miniaturized flow chemistry. The acoustic designs and first principle rationalization presented here offer a transformative step forward in the scale-up of efficient capillary sonoreactors.
Collapse
Affiliation(s)
- Francisco J Navarro-Brull
- Institut Universitari d'Electroquímica i Departament de Química Física, Universitat d'Alacant, Apartat 99, E-03080 Alicante, Spain
| | - Andrew R Teixeira
- Department of Chemical Engineering, Worcester Polytechnic Institute, Worcester, MA 01609, United States
| | - Gaurav Giri
- Department of Chemical Engineering, University of Virginia, Charlottesville, VA 22904, United States
| | - Roberto Gómez
- Institut Universitari d'Electroquímica i Departament de Química Física, Universitat d'Alacant, Apartat 99, E-03080 Alicante, Spain.
| |
Collapse
|
28
|
Rios A, Wang J, Chao PH, van Dam RM. A novel multi-reaction microdroplet platform for rapid radiochemistry optimization. RSC Adv 2019; 9:20370-20374. [PMID: 35514735 PMCID: PMC9065505 DOI: 10.1039/c9ra03639c] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/14/2019] [Accepted: 06/17/2019] [Indexed: 12/20/2022] Open
Abstract
During the development of novel tracers for positron emission tomography (PET), the optimization of the synthesis is hindered by practical limitations on the number of experiments that can be performed per day. Here we present a microliter droplet chip that contains multiple sites (4 or 16) to perform reactions simultaneously under the same or different conditions to accelerate radiosynthesis optimization. Multi-reaction microdroplet chip enables rapid radiotracer optimization for positron emission tomography.![]()
Collapse
Affiliation(s)
- Alejandra Rios
- Crump Institute of Molecular Imaging, University of California Los Angeles (UCLA) Los Angeles CA USA .,Physics and Biology in Medicine Interdepartmental Graduate Program, UCLA USA
| | - Jia Wang
- Crump Institute of Molecular Imaging, University of California Los Angeles (UCLA) Los Angeles CA USA .,Department of Bioengineering, UCLA USA
| | - Philip H Chao
- Crump Institute of Molecular Imaging, University of California Los Angeles (UCLA) Los Angeles CA USA .,Department of Bioengineering, UCLA USA
| | - R Michael van Dam
- Crump Institute of Molecular Imaging, University of California Los Angeles (UCLA) Los Angeles CA USA .,Physics and Biology in Medicine Interdepartmental Graduate Program, UCLA USA.,Department of Bioengineering, UCLA USA.,Department of Molecular & Medical Pharmacology, David Geffen School of Medicine, UCLA USA
| |
Collapse
|
29
|
|
30
|
Dong Z, Fernandez Rivas D, Kuhn S. Acoustophoretic focusing effects on particle synthesis and clogging in microreactors. LAB ON A CHIP 2019; 19:316-327. [PMID: 30560264 PMCID: PMC6336152 DOI: 10.1039/c8lc00675j] [Citation(s) in RCA: 18] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/29/2018] [Accepted: 11/06/2018] [Indexed: 05/21/2023]
Abstract
The handling of solids in microreactors represents a challenging task. In this paper, we present an acoustophoretic microreactor developed to manage particles in flow and to control the material synthesis process. The reactor was designed as a layered resonator with an actuation frequency of 1.21 MHz, in which a standing acoustic wave is generated in both the depth and width direction of the microchannel. The acoustophoretic force exerted by the standing wave on the particles focuses them to the channel center. A parametric study of the effect of flow rate, particle size and ultrasound conditions on the focusing efficiency was performed. Furthermore, the reactive precipitation of calcium carbonate and barium sulfate was chosen as a model system for material synthesis. The acoustophoretic focusing effect avoids solid deposition on the channel walls and thereby minimizes reactor fouling and thus prevents clogging. Both the average particle size and the span of the particle size distribution of the synthesized particles are reduced by applying high-frequency ultrasound. The developed reactor has the potential to control a wide range of material synthesis processes.
Collapse
Affiliation(s)
- Zhengya Dong
- KU Leuven
, Department of Chemical Engineering
,
Celestijnenlaan 200F
, 3001 Leuven
, Belgium
.
| | - David Fernandez Rivas
- Mesoscale Chemical Systems Group
, MESA+ Institute
, University of Twente
,
7500 AE Enschede
, The Netherlands
| | - Simon Kuhn
- KU Leuven
, Department of Chemical Engineering
,
Celestijnenlaan 200F
, 3001 Leuven
, Belgium
.
| |
Collapse
|
31
|
Zhao S, Yao C, Dong Z, Liu Y, Chen G, Yuan Q. Intensification of liquid-liquid two-phase mass transfer by oscillating bubbles in ultrasonic microreactor. Chem Eng Sci 2018. [DOI: 10.1016/j.ces.2018.04.042] [Citation(s) in RCA: 29] [Impact Index Per Article: 4.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/01/2023]
|
32
|
Hardwick T, Ahmed N. Advances in electro- and sono-microreactors for chemical synthesis. RSC Adv 2018; 8:22233-22249. [PMID: 35541743 PMCID: PMC9081238 DOI: 10.1039/c8ra03406k] [Citation(s) in RCA: 18] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/20/2018] [Accepted: 06/13/2018] [Indexed: 12/18/2022] Open
Abstract
The anatomy of electrochemical flow microreactors is important to safely perform chemical reactions in order to obtain pure and high yielding substances in a controlled and precise way that excludes the use of supporting electrolytes. Flow microreactors are advantageous in handling unstable intermediates compared to batch techniques and have efficient heat/mass transfer. Electrode nature (cathode and anode) and their available exposed surface area to the reaction mixture, parameters of the spacer, flow rate and direction greatly affects the efficiency of the electrochemical reactor. Solid formation during reactions may result in a blockage and consequently decrease the overall yield, thus limiting the use of microreactors in the field of electrosynthesis. This problem could certainly be overcome by application of ultrasound to break the solids for consistent flow. In this review, we discuss in detail the aforementioned issues, the advances in microreactor technology for chemical synthesis, with possible application of sonochemistry to deal with solid formations. Various examples of flow methods for electrosynthesis through microreactors have been explained in this review, which would definitely help to meet future demands for efficient synthesis and production of various pharmaceuticals and fine chemicals.
Collapse
Affiliation(s)
- Tomas Hardwick
- School of Chemistry, Cardiff University Main Building, Park Place Cardiff CF10 3AT UK
| | - Nisar Ahmed
- School of Chemistry, Cardiff University Main Building, Park Place Cardiff CF10 3AT UK
| |
Collapse
|
33
|
Continuous flow multistep synthesis of α-functionalized esters via lithium enolate intermediates. Tetrahedron 2018. [DOI: 10.1016/j.tet.2017.11.063] [Citation(s) in RCA: 13] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
|
34
|
Znidar D, Cantillo D, Inglesby P, Boyd A, Kappe CO. Process Intensification and Integration Studies for the Generation of a Key Aminoimidazole Intermediate in the Synthesis of Lanabecestat. Org Process Res Dev 2018. [DOI: 10.1021/acs.oprd.8b00089] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/02/2023]
Affiliation(s)
- Desiree Znidar
- Center for Continuous Flow Synthesis and Processing (CC FLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, 8010 Graz, Austria
- Institute of Chemistry, University of Graz, NAWI Graz, Heinrichstrasse 28, 8010 Graz, Austria
| | - David Cantillo
- Center for Continuous Flow Synthesis and Processing (CC FLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, 8010 Graz, Austria
- Institute of Chemistry, University of Graz, NAWI Graz, Heinrichstrasse 28, 8010 Graz, Austria
| | - Phillip Inglesby
- AstraZeneca, Silk Road Business Park, Macclesfield SK10 2NA, United Kingdom
| | - Alistair Boyd
- AstraZeneca, Silk Road Business Park, Macclesfield SK10 2NA, United Kingdom
| | - C. Oliver Kappe
- Center for Continuous Flow Synthesis and Processing (CC FLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, 8010 Graz, Austria
- Institute of Chemistry, University of Graz, NAWI Graz, Heinrichstrasse 28, 8010 Graz, Austria
| |
Collapse
|
35
|
John JJ, Kuhn S, Braeken L, Van Gerven T. Effect of fluid properties on ultrasound assisted liquid-liquid extraction in a microchannel. ULTRASONICS SONOCHEMISTRY 2018; 42:68-75. [PMID: 29429718 DOI: 10.1016/j.ultsonch.2017.11.003] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/24/2017] [Revised: 10/06/2017] [Accepted: 11/01/2017] [Indexed: 06/08/2023]
Abstract
When immiscible liquids are subjected to an ultrasonic field, they form emulsions. This principle has been used to improve the mass transfer characteristics of a liquid-liquid extraction process in microreactor systems. The formation of emulsion and its characteristics are prominently dependent on the properties of the liquids used and this also holds true for emulsion brought about by ultrasound. This paper focuses on the properties of fluids that are reported to have an influence on the cavitation behaviour, namely viscosity, interfacial tension and vapour pressure. These properties were examined by changing the solvent of the organic phase in the hydrolysis of p-nitrophenyl acetate. The study is performed by comparing pairs of solvents that are different in one property but similar in the other two. The pairs selected are toluene - chlorobenzene for viscosity, toluene - methyl Isobutyl ketone for interfacial tension and methyl isobutyl ketone - 2-Methyl tetrahydrofuran for vapour pressure effects. A qualitative study was performed with a high-speed camera in flow to understand the emulsification initiation mechanisms and behaviours. These findings were further explored by performing the sonicated emulsion in a batch-sonicated reactor. The quantitative analysis of the fluid properties was evaluated and compared based on the relative percentage increase in yield upon sonication with respect to their individual silent conditions. The quantitative results were further supported by the quantification of the emulsion performed with an FBRM probe. The results indicate a two times improvement in yield with solvent of lower viscosity as 2 times more droplets were formed in the emulsion. Both the solvent systems with higher interfacial tension and vapour pressure had an improved yield of 1.4 times owing to larger number of droplets formed.
Collapse
Affiliation(s)
- Jinu Joseph John
- Process Engineering for Sustainable Systems (ProcESS), Department of Chemical Engineering, KU Leuven, Leuven, Belgium
| | - Simon Kuhn
- Process Engineering for Sustainable Systems (ProcESS), Department of Chemical Engineering, KU Leuven, Leuven, Belgium
| | - Leen Braeken
- KU Leuven Lab4U - Faculty of Industrial Engineering, Agoralaan Building B, B-3590 Diepenbeek, Belgium
| | - Tom Van Gerven
- Process Engineering for Sustainable Systems (ProcESS), Department of Chemical Engineering, KU Leuven, Leuven, Belgium.
| |
Collapse
|
36
|
Chatel G. How sonochemistry contributes to green chemistry? ULTRASONICS SONOCHEMISTRY 2018; 40:117-122. [PMID: 28341331 DOI: 10.1016/j.ultsonch.2017.03.029] [Citation(s) in RCA: 74] [Impact Index Per Article: 12.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/18/2016] [Revised: 03/04/2017] [Accepted: 03/13/2017] [Indexed: 05/04/2023]
Abstract
Based on the analyses of papers from the literature, and especially those published in Ultrasonics Sonochemistry journal, the contribution of sonochemistry to green chemistry area has been discussed here. Important reminders and insights on the good practices and considerations have been made to understand and demonstrate how sonochemistry can continue to efficiently contribute to green chemistry area in the further studies.
Collapse
Affiliation(s)
- Gregory Chatel
- Univ. Savoie Mont Blanc, LCME, F-73000 Chambéry, France.
| |
Collapse
|
37
|
Navarro-Brull FJ, Teixeira AR, Zhang J, Gómez R, Jensen KF. Reduction of Dispersion in Ultrasonically-Enhanced Micropacked Beds. Ind Eng Chem Res 2017. [DOI: 10.1021/acs.iecr.7b03876] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Francisco J. Navarro-Brull
- Institut
Universitari d’Electroquímica i Departament de Química
Física, Universitat d’Alacant, Apartat 99 E-03080, Alicante, Spain
- Department
of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139, United States
| | - Andrew R. Teixeira
- Department
of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139, United States
- Department
of Chemical Engineering, Worcester Polytechnic Institute, Worcester, Massachusetts 01609, United States
| | - Jisong Zhang
- Department
of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139, United States
| | - Roberto Gómez
- Institut
Universitari d’Electroquímica i Departament de Química
Física, Universitat d’Alacant, Apartat 99 E-03080, Alicante, Spain
| | - Klavs F. Jensen
- Department
of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139, United States
| |
Collapse
|
38
|
Zhao S, Dong Z, Yao C, Wen Z, Chen G, Yuan Q. Liquid-liquid two-phase flow in ultrasonic microreactors: Cavitation, emulsification, and mass transfer enhancement. AIChE J 2017. [DOI: 10.1002/aic.16010] [Citation(s) in RCA: 46] [Impact Index Per Article: 6.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/23/2022]
Affiliation(s)
- Shuainan Zhao
- Dalian National Laboratory for Clean Energy; Dalian Institute of Chemical Physics, Chinese Academy of Sciences; Dalian 116023 China
- University of Chinese Academy of Sciences; Beijing 100049 China
| | - Zhengya Dong
- Dalian National Laboratory for Clean Energy; Dalian Institute of Chemical Physics, Chinese Academy of Sciences; Dalian 116023 China
| | - Chaoqun Yao
- Dalian National Laboratory for Clean Energy; Dalian Institute of Chemical Physics, Chinese Academy of Sciences; Dalian 116023 China
| | - Zhenghui Wen
- Dalian National Laboratory for Clean Energy; Dalian Institute of Chemical Physics, Chinese Academy of Sciences; Dalian 116023 China
- University of Chinese Academy of Sciences; Beijing 100049 China
| | - Guangwen Chen
- Dalian National Laboratory for Clean Energy; Dalian Institute of Chemical Physics, Chinese Academy of Sciences; Dalian 116023 China
| | - Quan Yuan
- Dalian National Laboratory for Clean Energy; Dalian Institute of Chemical Physics, Chinese Academy of Sciences; Dalian 116023 China
| |
Collapse
|
39
|
Crawford DE. Solvent-free sonochemistry: Sonochemical organic synthesis in the absence of a liquid medium. Beilstein J Org Chem 2017; 13:1850-1856. [PMID: 29062403 PMCID: PMC5629407 DOI: 10.3762/bjoc.13.179] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/15/2017] [Accepted: 08/18/2017] [Indexed: 11/23/2022] Open
Abstract
Sonochemistry, i.e., the application of mechanical energy in the form of sound waves, has recently been recognised for its similarity to mechanochemistry and is now included under the umbrella term of mechanochemistry. Typically, due to the hypothesised cavitation mechanism, a liquid medium is considered as a necessity for a process to take place as a result of ultrasonic irradiation. In view of this, condensation reactions between solid reagents in the complete absence of solvent were carried out successfully by ultrasonic irradiation with the importance of particle size being highlighted. This work increases the potential of sonochemistry in the drive towards a sustainable future.
Collapse
Affiliation(s)
- Deborah E Crawford
- School of Chemistry and Chemical Engineering, Queen’s University Belfast, David Keir Building, 39–123 Stranmillis Road, Belfast, BT9 5AG, Northern Ireland, UK
| |
Collapse
|
40
|
Temperature controlled interval contact design for ultrasound assisted liquid–liquid extraction. Chem Eng Res Des 2017. [DOI: 10.1016/j.cherd.2017.06.025] [Citation(s) in RCA: 21] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
|
41
|
van Zwieten R, Verhaagen B, Schroën K, Fernández Rivas D. Emulsification in novel ultrasonic cavitation intensifying bag reactors. ULTRASONICS SONOCHEMISTRY 2017; 36:446-453. [PMID: 28069232 DOI: 10.1016/j.ultsonch.2016.12.004] [Citation(s) in RCA: 26] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/18/2016] [Revised: 11/20/2016] [Accepted: 12/02/2016] [Indexed: 05/25/2023]
Abstract
Cavitation Intensifying Bags (CIBs), a novel reactor type for use with ultrasound, have been recently proposed as a scaled-up microreactor with increased energy efficiencies. We now report on the use of the CIBs for the preparation of emulsions out of hexadecane and an SDS aqueous solution. The CIBs have been designed in such a way that cavitation effects created by the ultrasound are increased. It was found that the CIBs were 60 times more effective in breaking up droplets than conventional bags, therewith showing a proof of principle for the CIBs for the preparation of emulsions. Droplets of 0.2μm could easily be obtained. To our knowledge, no other technology results in the same droplet size more easily in terms of energy usage. Without depending on the wettability changes of the membrane, the CIBs score similarly as membrane emulsification, which is the most energy friendly emulsification method known in literature. Out of the frequencies used, 37kHz was found to require the lowest treatment time. The treatment time decreased at higher temperatures. While the energy usage in the current non-optimised experiments was on the order of 107-109J/m3, which is comparable to that of a high-pressure homogenizer, we expect that the use of CIBs for the preparation of fine emulsions can still be improved considerably. The process presented can be applied for other uses such as water treatment, synthesis of nanomaterials and food processing.
Collapse
Affiliation(s)
- Ralph van Zwieten
- Food Process Engineering Group, Wageningen University, 6700AA Wageningen, The Netherlands
| | | | - Karin Schroën
- Food Process Engineering Group, Wageningen University, 6700AA Wageningen, The Netherlands.
| | - David Fernández Rivas
- BuBclean, 7622PH Borne, The Netherlands; Mesoscale Chemical Systems Group, University of Twente, 7500AE Enschede, The Netherlands.
| |
Collapse
|
42
|
Jiang CC, Cao YK, Xiao GY, Zhu RF, Lu YP. A review on the application of inorganic nanoparticles in chemical surface coatings on metallic substrates. RSC Adv 2017. [DOI: 10.1039/c6ra25841g] [Citation(s) in RCA: 40] [Impact Index Per Article: 5.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
Nanocomposite coatings obtained by the controlled addition of inorganic nanoparticles into the treatment baths not only improve the corrosion resistance and mechanical properties, but also enhance the functional properties.
Collapse
Affiliation(s)
- Cong-cong Jiang
- Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials
- Ministry of Education
- Shandong University
- Ji'nan
- China
| | - Yan-ke Cao
- Jinan No. 2 Machine-Tool Group Co., Ltd
- Ji'nan
- China
| | - Gui-yong Xiao
- Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials
- Ministry of Education
- Shandong University
- Ji'nan
- China
| | - Rui-fu Zhu
- Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials
- Ministry of Education
- Shandong University
- Ji'nan
- China
| | - Yu-peng Lu
- Key Laboratory for Liquid–Solid Structural Evolution and Processing of Materials
- Ministry of Education
- Shandong University
- Ji'nan
- China
| |
Collapse
|
43
|
Meščić A, Šalić A, Gregorić T, Zelić B, Raić-Malić S. Continuous flow-ultrasonic synergy in click reactions for the synthesis of novel 1,2,3-triazolyl appended 4,5-unsaturated l-ascorbic acid derivatives. RSC Adv 2017. [DOI: 10.1039/c6ra25244c] [Citation(s) in RCA: 15] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/05/2023] Open
Abstract
A combination of flow chemistry and batch-based synthetic procedures has been successfully applied to the assembly of novel 4,5-unsaturated l-ascorbic acid series 6a–6n with diverse C-6-substituted 1,2,3-triazole moiety.
Collapse
Affiliation(s)
- Andrijana Meščić
- University of Zagreb
- Faculty of Chemical Engineering and Technology
- Department of Organic Chemistry
- HR-10000 Zagreb
- Croatia
| | - Anita Šalić
- University of Zagreb
- Faculty of Chemical Engineering and Technology
- Department of Reaction Engineering and Catalysis
- HR-10000 Zagreb
- Croatia
| | - Tomislav Gregorić
- University of Zagreb
- Faculty of Chemical Engineering and Technology
- Department of Organic Chemistry
- HR-10000 Zagreb
- Croatia
| | - Bruno Zelić
- University of Zagreb
- Faculty of Chemical Engineering and Technology
- Department of Reaction Engineering and Catalysis
- HR-10000 Zagreb
- Croatia
| | - Silvana Raić-Malić
- University of Zagreb
- Faculty of Chemical Engineering and Technology
- Department of Organic Chemistry
- HR-10000 Zagreb
- Croatia
| |
Collapse
|
44
|
Fernandez Rivas D, Kuhn S. Synergy of Microfluidics and Ultrasound : Process Intensification Challenges and Opportunities. Top Curr Chem (Cham) 2016; 374:70. [PMID: 27654863 PMCID: PMC5480412 DOI: 10.1007/s41061-016-0070-y] [Citation(s) in RCA: 43] [Impact Index Per Article: 5.4] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/26/2016] [Accepted: 08/30/2016] [Indexed: 11/25/2022]
Abstract
A compact snapshot of the current convergence of novel developments relevant to chemical engineering is given. Process intensification concepts are analysed through the lens of microfluidics and sonochemistry. Economical drivers and their influence on scientific activities are mentioned, including innovation opportunities towards deployment into society. We focus on the control of cavitation as a means to improve the energy efficiency of sonochemical reactors, as well as in the solids handling with ultrasound; both are considered the most difficult hurdles for its adoption in a practical and industrial sense. Particular examples for microfluidic clogging prevention, numbering-up and scaling-up strategies are given. To conclude, an outlook of possible new directions of this active and promising combination of technologies is hinted.
Collapse
Affiliation(s)
- David Fernandez Rivas
- Mesoscale Chemical Systems, MESA+ Institute for Nanotechnology, Carre 1.339, 7500 AE Enschede, The Netherlands
| | - Simon Kuhn
- Department of Chemical Engineering, KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| |
Collapse
|
45
|
|
46
|
Dolatmoradi A, El-Zahab B. Thermally-assisted ultrasonic separation of giant vesicles. LAB ON A CHIP 2016; 16:3449-53. [PMID: 27477522 PMCID: PMC5010174 DOI: 10.1039/c6lc00765a] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/06/2023]
Abstract
We report on a newly-developed membrane stiffness-based separation of vesicles using a thermally-assisted acoustophoretic approach. By tuning the temperature, we achieved the separation of vesicles of the same size, shape, and charge but with different stiffness values. It was observed that at a specific transition point, the acoustic contrast factor of vesicles changed sign from positive to negative. This change was mainly due to the change in the acoustic compressibility of the vesicles, which is inversely proportional to stiffness. The acoustic contrast temperature, corresponding to the temperature at which the acoustic contrast factor switches sign, was determined to be unique to the composition of the vesicles. This unique temperature signature allowed us to develop a separation method of vesicles with distinct membrane stiffness with target outlet purities exceeding 95%. Our studies suggest that this method may be applied for the separation of cells affected by diseases that affect the cellular stiffness.
Collapse
Affiliation(s)
- Ata Dolatmoradi
- Department of Mechanical and Materials Engineering, Florida International University, Miami 33174, FL, USA.
| | | |
Collapse
|
47
|
|
48
|
Verhaagen B, Fernández Rivas D. Measuring cavitation and its cleaning effect. ULTRASONICS SONOCHEMISTRY 2016; 29:619-28. [PMID: 25819680 DOI: 10.1016/j.ultsonch.2015.03.009] [Citation(s) in RCA: 45] [Impact Index Per Article: 5.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/31/2014] [Revised: 02/08/2015] [Accepted: 03/13/2015] [Indexed: 05/24/2023]
Abstract
The advantages and limitations of techniques for measuring the presence and amount of cavitation, and for quantifying the removal of contaminants, are provided. After reviewing chemical, physical, and biological studies, a universal cause for the cleaning effects of bubbles cannot yet be concluded. An "ideal sensor" with high spatial and temporal resolution is proposed. Such sensor could be used to investigate bubble jetting, shockwaves, streaming, and even chemical effects, by correlating cleaning processes with cavitation effects, generated by hydrodynamics, lasers or ultrasound.
Collapse
Affiliation(s)
- Bram Verhaagen
- BuBclean, Institutenweg 25, 7521PH Enschede, The Netherlands
| | - David Fernández Rivas
- BuBclean, Institutenweg 25, 7521PH Enschede, The Netherlands; Mesoscale Chemical Systems Group, University of Twente, 7500AE Enschede, The Netherlands.
| |
Collapse
|
49
|
Radziuk D, Möhwald H. Ultrasonically treated liquid interfaces for progress in cleaning and separation processes. Phys Chem Chem Phys 2016; 18:21-46. [DOI: 10.1039/c5cp05142h] [Citation(s) in RCA: 47] [Impact Index Per Article: 5.9] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/31/2022]
Abstract
Cleaning and separation processes of liquids can be advanced by acoustic cavitation through bubbles with unique physico-chemical properties.
Collapse
Affiliation(s)
- Darya Radziuk
- Max-Planck Institute of Colloids and Interfaces
- D-14476 Potsdam
- Germany
| | - Helmuth Möhwald
- Max-Planck Institute of Colloids and Interfaces
- D-14476 Potsdam
- Germany
| |
Collapse
|
50
|
Cintas P. Ultrasound and green chemistry--Further comments. ULTRASONICS SONOCHEMISTRY 2016; 28:257-258. [PMID: 26384906 DOI: 10.1016/j.ultsonch.2015.07.024] [Citation(s) in RCA: 29] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/19/2015] [Accepted: 07/24/2015] [Indexed: 05/11/2023]
Abstract
In the light of recent discussions regarding the association of sonochemistry and sustainable methods, as well as the controversial misuse and abuse of the "green" concept through the scientific literature, this manuscript provides further thoughts hoping to be of benefit to the broad readership of this journal and practitioners of sustainable chemistry in general.
Collapse
Affiliation(s)
- Pedro Cintas
- Departamento de Química Orgánica e Inorgánica, Facultad de Ciencias, Universidad de Extremadura, E-06006 Badajoz, Spain.
| |
Collapse
|