Zinc-Mediated Living Cationic Polymerization

Here, we present a facile and robust method for living cationic polymerization using zinc wire as a catalyst precursor. Well-defined poly(vinyl ether)s with various molecular weights and narrow molecular weight distributions (Đ < 1.10) can be achieved at room temperature. Excellent living characteristics were observed in kinetic and chain extension experiments. Mechanistic investigations revealed that the polymerization was catalyzed by the in situ generation of trace zinc ions, which is the key to polymerization under mild conditions. The utilization of zinc wire offers several advantages, including reusability, easy separation and low metal residue. Furthermore, we extended the application of this method in continuous flow polymerization, opening up a promising avenue for scalable and efficient industrial production under mild conditions.

One-Step Synthesis of Spin Crossover Nanoparticles Using Flow Chemistry and Supercritical CO2

Switchable materials are increasingly considered for implementation in devices or multifunctional composites leading to a strong need in terms of reliable synthetic productions of well-defined objects. Here, an innovative and robust template-free continuous process was developed to synthesize nanoparticles of a switchable coordination polymer, including the use of supercritical CO₂ , aiming at both quenching the particle growth and drying the powder. This all-in-one process offers a 12-fold size reduction in a few minutes while maintaining the switching properties of the selected spin crossover coordination polymer.

Flow mediated metal-free PET-RAFT polymerisation for upscaled and consistent polymer production

A slug flow process has been utilised in conjunction with metal-free photopolymerisation to produce well-defined polymers with outstanding consistency.

An efficient process for the Cu(0)-mediated synthesis and subsequent chain extension of poly(methyl acrylate) macroinitiator

A process combining a continuous tubular and a semi-batch reactor is established as an efficient method for the synthesis of block copolymers.

A platform for accelerated continuous-flow radical polymerization of acrylates and styrene with copper-wire threads

Accelerated Cu(0)-mediated homo-/block (co)polymerization of the vinyl monomers is conducted via continuous-flow process with a copper metal-wire catalyst threaded through perfluoroalkoxy alkane (PFA) tube.

Recent Developments in the Synthesis of Biomacromolecules and their Conjugates by Single Electron Transfer-Living Radical Polymerization

Single electron transfer-living radical polymerization (SET-LRP) represents a robust and versatile tool for the synthesis of vinyl polymers with well-defined topology and chain end functionality. The crucial step in SET-LRP is the disproportionation of the Cu(I)X generated by activation with Cu(0) wire, powder, or nascent Cu(0) generated in situ into nascent, extremely reactive Cu(0) atoms and nanoparticles and Cu(II)X₂. Nascent Cu(0) activates the initiator and dormant chains via a homogeneous or heterogeneous outer-sphere single-electron transfer mechanism (SET-LRP). SET-LRP provides an ultrafast polymerization of a plethora of monomers (e.g., (meth)-acrylates, (meth)-acrylamides, styrene, and vinyl chloride) including hydrophobic and water insoluble to hydrophilic and water soluble. Some advantageous features of SET-LRP are (i) the use of Cu(0) wire or powder as readily available catalysts under mild reaction conditions, (ii) their excellent control over molecular weight evolution and distribution as well as polymer chain ends, (iii) their high functional group tolerance allowing the polymerization of commercial-grade monomers, and (iv) the limited purification required for the resulting polymers. In this Perspective, we highlight the recent advancements of SET-LRP in the synthesis of biomacromolecules and of their conjugates.

Progress in reactor engineering of controlled radical polymerization: a comprehensive review

Controlled radical polymerization (CRP) represents an important advancement in polymer chemistry. It allows synthesis of polymers with well-controlled chain microstructures.

Continuous flow SET-LRP in the presence of P(VDF-co-CTFE) as macroinitiator in a copper tubular reactor

A green, highly effective and energy-saving route to the grafting modification of P(VDF-co-CTFE) was developedviacontinuous flow SET-LRP with significant advantages over batch reactors.

Iron-catalyzed atom transfer radical polymerization

This article reviews the preparation of polymers using iron-catalyzed atom transfer radical polymerization.

Fast RAFT aqueous polymerization in a continuous tubular reactor: consecutive synthesis of a double hydrophilic block copolymer

Utilizing a continuous tubular reactor, well-defined double hydrophilic block copolymer PSPMA-b-PPEGMA was successfully synthesized with an extremely high monomer conversion in water without handling the intermediate macro-RAFT agent.

Amide group-containing polar solvents as ligands for iron-catalyzed atom transfer radical polymerization of methyl methacrylate

Iron-catalyzed ATRP of MMA using polar solvents based on amide groups as ligands is reported.

Improving photo-controlled living radical polymerization from trithiocarbonates through the use of continuous-flow techniques

Herein, we report simple flow reactor designs that enable photo-controlled living radical polymerization (photo-CRP) from trithiocarbonates (TTCs) with significant enhancements in scalability and reaction rates compared to the analogous batch reactions.

Improved photo-induced cobalt-mediated radical polymerization in continuous flow photoreactors

The implementation of cobalt-mediated radical polymerization (CMRP) for continuous microflow reactor synthesis is described.

Synthesis of RAFT Block Copolymers in a Multi-Stage Continuous Flow Process Inside a Tubular Reactor

This work describes a multi-stage continuous flow polymerisation process for the synthesis of block copolymers using the RAFT polymerization method. The process retains all the benefits and versatility of the RAFT method and has been adapted for a series of monomer combinations, including acrylates, acrylamides, and vinyl monomers. It resulted in polymers with molecular weights between 13500 and 34100 g mol–1, and dispersities typically between 1.21 and 1.58. Different architectures were prepared (including combinations of hydrophilic and hydrophobic blocks) which are soluble in a range of different solvents including aqueous and organic media.