A systematic review on green and natural polymeric nanofibers for biomedical applications

Electrospinning is the simplest technique to produce ultrathin nanofibers, which enables the use of nanotechnology in various applications. Nanofibrous materials produced through electrospinning have garnered significant attention in biomedical applications due to their unique properties and versatile potential. In recent years, there has been a growing emphasis on incorporating sustainability principles into material design and production. However, electrospun nanofibers, owing to their reliance on solvents associated with significant drawbacks like toxicity, flammability, and disposal challenges, frequently fall short of meeting environmentally friendly standards. Due to the limited solvent choices and heightened concerns for safety and hygiene in modern living, it becomes imperative to carefully assess the implications of employing electrospun nanofibers in diverse applications and consumer products. This systematic review aims to comprehensively assess the current state of research and development in the field of "green and natural" electrospun polymer nanofibers as well as more fascinating and eco-friendly commercial techniques, solvent preferences, and other green routes that respect social and legal restrictions tailored for biomedical applications. We explore the utilization of biocompatible and biodegradable polymers sourced from renewable feedstocks, eco-friendly processing techniques, and the evaluation of environmental impacts. Our review highlights the potential of green and natural electrospun nanofibers to address sustainability concerns while meeting the demanding requirements of various biomedical applications, including tissue engineering, drug delivery, wound healing, and diagnostic platforms. We analyze the advantages, challenges, and future prospects of these materials, offering insights into the evolving landscape of environmentally responsible nanofiber technology in the biomedical field.

Electrospun meshes of poly (n-butyl cyanoacrylate) and their potential applications for drug delivery and tissue engineering

The aim of the present work was to develop novel meshes of poly (n-butyl cyanoacrylate) (PBCA) nanofibers for potential applications in drug delivery and tissue engineering taking into account the successful application of PBCA in other medical uses. Electrospinning was applied to solutions of PBCA, 10³ and 10⁶ Da. 5-fluorouracil was chosen as model drug for the delivery study because of its effectiveness against cancer, while human gingival fibroblasts (HFIB-G) to confirm the biocompatibility of drug-free PBCA meshes and their potential for tissue engineering. PBCA was able to be electrospun in a wide range of molecular weights, producing fibers free of defects with diameters between 380 nm and 6 μm. Meshes of PBCA (10⁵-10⁶ Da) showed high flexibility with Younǵs modulus and maximal tension values in the range of 0.3-1.6 MPa and 0.03-0.13 MPa respectively. Results from the drug delivery study suggested that 5-fluorouracil was homogeneously loaded into PBCA meshes. Its release was extremely slow, initially 20% in 7 days and the rest gradually (until 96 days) in physiological medium at 37 °C. HFIB-G were well attached and proliferated over PBCA nanofibers during 23 days. Results suggested that PBCA meshes serve as excellent frameworks for cell adhesion/proliferation, and for drug delivery extended periods.

UV-Blocking, Transparent, and Antioxidant Polycyanoacrylate Films

Applications of cyanoacrylate monomers are generally limited to adhesives/glues (instant or superglues) and forensic sciences. They tend to polymerize rapidly into rigid structures when exposed to trace amounts of moisture. Transforming cyanoacrylate monomers into transparent polymeric films or coatings can open up several new applications, as they are biocompatible, biodegradable and have surgical uses. Like other acrylics, cyanoacrylate polymers are glassy and rigid. To circumvent this, we prepared transparent cyanoacrylate films by solvent casting from a readily biodegrade solvent, cyclopentanone. To improve the ductility of the films, poly(propylene carbonate) (PPC) biopolymer was used as an additive (maximum 5 wt.%) while maintaining transparency. Additionally, ductile films were functionalized with caffeic acid (maximum 2 wt.%), with no loss of transparency while establishing highly effective double functionality, i.e., antioxidant effect and effective UV-absorbing capability. Less than 25 mg antioxidant caffeic acid release per gram film was achieved within a 24-h period, conforming to food safety regulations. Within 2 h, films achieved 100% radical inhibition levels. Films displayed zero UVC (100–280 nm) and UVB (280–315 nm), and ~15% UVA (315–400 nm) radiation transmittance comparable to advanced sunscreen materials containing ZnO nanoparticles or quantum dots. Transparent films also exhibited promising water vapor and oxygen barrier properties, outperforming low-density polyethylene (LPDE) films. Several potential applications can be envisioned such as films for fatty food preservation, biofilms for sun screening, and biomedical films for free-radical inhibition.

Preparation and Performance of Ultra-Fine Polypropylene Antibacterial Fibers via Melt Electrospinning

Polypropylene (PP) fibers are employed commonly as the raw material of technical textiles (nonwovens), and the research focuses on fine-denier fibers and their functionalities. In this work, antibacterial PP masterbatches with different dosage (1–5 wt.%) of nano-ZnO particles as the antibacterial agent were prepared via a twin-screw extruder. The as-prepared PP masterbatches were electrospun on a home-made electrospinning device to afford ultra-fine PP fibers. The morphologies of as-spun ultrathin PP fibers with 16 μm of average diameter were observed by SEM. The structure and element distribution were characterized by means of energy-dispersive spectroscopy (EDS) and Fourier-transfer infrared spectroscopy (FTIR), respectively. There was some zinc obviously distributed on the surface when a dosage of ZnO more than 1 wt.% was used, which contributed to the antibacterial activity. The crystallinity of PP fibers was not affected strongly by the dosage of ZnO based on the differential scanning calorimetry (DSC) heating curves, while thermal decomposition improved with the increase in ZnO content, and the mechanical strength decreased predictably with the increase in inorganic ZnO content.

Non-destructive broadband terahertz spectroscopy for investigating degradation of poly(2-ethylcyanoacrylic) adhesive

We apply Fourier-transform terahertz spectroscopy to investigate the deformation of poly(2-ethylcyanoacrylic) adhesive (PECA) on a polyethylene substrate. The terahertz absorption spectra of the PECA samples were measured over the frequency range 1–10 THz, and absorption peaks from the adhesive layer were identified at 5.70, 6.23, and 7.55–9.12 THz. The PECA samples were then degraded via a hydration reaction, with the terahertz spectra showing a decrease in the intensity of the main peaks of PECA with increasing water degradation time. This study demonstrates the potential of terahertz spectroscopy for the continuous monitoring of the degradation of an adhesive layer.

We apply Fourier-transform terahertz spectroscopy to investigate the deformation of poly(2-ethylcyanoacrylic) adhesive (PECA) on a polyethylene substrate.

Fabrication of Ultrafine PPS Fibers with High Strength and Tenacity via Melt Electrospinning

Electrospinning (e-spinning) is an emerging technique to prepare ultrafine fibers. Polyphenylene sulfide (PPS) is a high-performance resin which does not dissolve in any solvent at room temperature. Commercial PPS fibers are produced mainly by meltblown or spunbonded process to give fibers ~20 μm in diameter. In this research, an in-house designed melt electrospinning device was used to fabricate ultrafine PPS fibers, and the e-spinning operation conducted under inert gas to keep PPS fibers from oxidizing. Under the optimum e-spinning conditions (3 mm of nozzle diameter, 30 kV of electrostatic voltage, and 9.5 cm of tip-to-collector distance), the as-spun fibers were less than 8.0 μm in diameter. After characterization, the resultant PPS fibers showed uniform diameter and structural stability. Compared with commercial PPS staple fibers, the obtained fibers had a cold crystallization peak and 10 times higher storage modulus, thereby offering better tensile tenacity and more than 400% elongation at break.

Solvent-free two-component electrospinning of ultrafine polymer fibers

A new type of solvent-free electrospinning technique was developed to fabricate micro-fibers.

Robot-aided electrospinning toward intelligent biomedical engineering

The rapid development of robotics offers new opportunities for the traditional biofabrication in higher accuracy and controllability, which provides great potentials for the intelligent biomedical engineering. This paper reviews the state of the art of robotics in a widely used biomaterial fabrication process, i.e., electrospinning, including its working principle, main applications, challenges, and prospects. First, the principle and technique of electrospinning are introduced by categorizing it to melt electrospinning, solution electrospinning, and near-field electrospinning. Then, the applications of electrospinning in biomedical engineering are introduced briefly from the aspects of drug delivery, tissue engineering, and wound dressing. After that, we conclude the existing problems in traditional electrospinning such as low production, rough nanofibers, and uncontrolled morphology, and then discuss how those problems are addressed by robotics via four case studies. Lastly, the challenges and outlooks of robotics in electrospinning are discussed and prospected.

Solvent-free electrospinning: opportunities and challenges

Electrospinning (e-spinning) has attracted tremendous attention because this technology provides a simple and versatile method for fabricating ultrafine fibers from a rich variety of materials including polymers, composites, and ceramics.

Antifouling Electrospun Nanofiber Mats Functionalized with Polymer Zwitterions

In this study, we exploit the excellent fouling resistance of polymer zwitterions and present electrospun nanofiber mats surface functionalized with poly(2-methacryloyloxyethyl phosphorylcholine) (polyMPC). This zwitterionic polymer coating maximizes the accessibility of the zwitterion to effectively limit biofouling on nanofiber membranes. Two facile, scalable methods yielded a coating on cellulose nanofibers: (i) a two-step sequential deposition featuring dopamine polymerization followed by the physioadsorption of polyMPC, and (ii) a one-step codeposition of polydopamine (PDA) with polyMPC. While the sequential and codeposited nanofiber mat assemblies have an equivalent average fiber diameter, hydrophilic contact angle, surface chemistry, and stability, the topography of nanofibers prepared by codeposition were smoother. Protein and microbial antifouling performance of the zwitterion modified nanofiber mats along with two controls, cellulose (unmodified) and PDA coated nanofiber mats were evaluated by dynamic protein fouling and prolonged bacterial exposure. Following 21 days of exposure to bovine serum albumin, the sequential nanofiber mats significantly resisted protein fouling, as indicated by their 95% flux recovery ratio in a water flux experiment, a 300% improvement over the cellulose nanofiber mats. When challenged with two model microbes Escherichia coli and Staphylococcus aureus for 24 h, both zwitterion modifications demonstrated superior fouling resistance by statistically reducing microbial attachment over the two controls. This study demonstrates that, by decorating the surfaces of chemically and mechanically robust cellulose nanofiber mats with polyMPC, we can generate high performance, free-standing nanofiber mats that hold potential in applications where antifouling materials are imperative, such as tissue engineering scaffolds and water purification technologies.

Solvent-free thermocuring electrospinning to fabricate ultrathin polyurethane fibers with high conductivity by in situ polymerization of polyaniline

Solidification mechanism of PU microfibers fabricated by solvent-free e-spinning under thermal radiation.

Solvent-free electrospinning of UV curable polymer microfibers

Solvent-free electrospinning UV curable materials into ultrathin fibers under UV light radiation and in atmosphere of N₂or air.

Ecofriendly fabrication of ultrathin colorful fibers via UV-assisted solventless electrospinning

A new technique to fabricate ultrathin colorful fibers has been developed via ultraviolet (UV)-assisted solventless electrospinning.

In situ precision electrospinning as an effective delivery technique for cyanoacrylate medical glue with high efficiency and low toxicity

The side effects or toxicity of cyanoacrylate used in vivo have been argued since its first application in wound closure. We propose an airflow-assisted in situ precision electrospinning apparatus as an applicator and make a detailed comparison with traditional spraying via in vitro and in vivo experiments. This novel method can not only improve operational performance and safety by precisely depositing cyanoacrylate fibers onto a wound, but significantly reduce the dosage of cyanoacrylate by almost 80%. A white blood cell count, liver function test and histological analysis prove that the in situ precision electrospinning applicator produces a better postoperative outcome, e.g., minor hepatocyte injury, moderate inflammation and the significant ability for liver regeneration. This in situ precision electrospinning method may thus dramatically broaden both civilian and military applications of cyanoacrylates.

Insertion Copolymerization of Difunctional Polar Vinyl Monomers with Ethylene

A single-step synthesis, structural characterization and application of a neutral, acetonitrile ligated, palladium-phosphinesulfonate complex [{P^∧O}PdMe(L)] (P^∧O = κ²-P,O-Ar₂PC₆H₄SO₂O with Ar = 2-MeOC₆H₄; L = CH₃CN) (3) in coordination/insertion copolymerization of ethylene with difunctional olefin is investigated. In a significant development, complex 3 was found to catalyze insertion copolymerization of industrially relevant 1,1-disubstituted difunctional vinyl monomers for the first time. Thus, insertion copolymerization of ethyl-2-cyanoacrylate (ECA or super glue) and trifluoromethyl acrylic acid (TFMAA) with ethylene produced the corresponding copolymers with 6.5% ECA and 3% TFMAA incorporation. Increasing the concentration of difunctional olefins led to higher incorporation but at the expense of lower activities. These observations indicate that complex 3 tolerates difunctional vinyl monomers and provides direct access to difunctional polyolefins that have not been attempted before.

Zwitterionic Nanofibers of Super-Glue for Transparent and Biocompatible Multi-Purpose Coatings

Here we show that macrozwitterions of poly(ethyl 2-cyanoacrylate), commonly called Super Glue, can easily assemble into long and well defined fibers by electrospinning. The resulting fibrous networks are thermally treated on glass in order to create transparent coatings whose superficial morphology recalls the organization of the initial electrospun mats. These textured coatings are characterized by low liquid adhesion and anti-staining performance. Furthermore, the low friction coefficient and excellent scratch resistance make them attractive as solid lubricants. The inherent texture of the coatings positively affects their biocompatibility. In fact, they are able to promote the proliferation and differentiation of myoblast stem cells. Optically-transparent and biocompatible coatings that simultaneously possess characteristics of low water contact angle hysteresis, low friction and mechanical robustness can find application in a wide range of technological sectors, from the construction and automotive industries to electronic and biomedical devices.

Unexpected Enhancement in Antibacterial Activity of N-Halamine Polymers from Spheres to Fibers

Preventing bacterial infections is a main focus of medical care. Antibacterial agents with broad and excellent disinfection capability against pathogenic bacteria are in fact urgently required. Herein, a novel strategy for the development of N-halamine polymers from spheres to fibers using a combined copolymerization-electrospinning-chlorination technique was reported, allowing fight against bacterial pathogen. Optimizing the process conditions, e.g., comonomer molar ratio, concentration of electrospinning solution, chlorination order, and chlorination period, resulted in the formation of N-halamine fibers with controllable morphology. N-Halamine polymers were tested against two common bacterial pathogens, Escherichia coli and Staphylococcus aureus, and were found to be extremely potent against both bacteria, suggesting that they possess powerful sterilizing properties. Remarkably, compared with those with sphere morphology, N-halamine fibers show unexpected enhancement toward both pathogens possibly because of their shape (fiber morphology), surface state (rough surfaces), and surface charge (positive zeta potentials). It is believed that this approach has great potential to be utilized in various fields where antifouling and antibacterial properties are highly required.

Structural lipid nanoparticles self-assembled from electrospun core–shell polymeric nanocomposites

Electrospun core–sheath composite nanofibers are exploited as templates to manipulate molecular self-assembly for generating core–shell lipid nanoparticles.

Controlled synthesis of amphiphilic graft copolymer for superhydrophobic electrospun fibres with effective surface fluorine enrichment: the role of electric field and solvent

Ultra-high surface fluorine enriched superhydrophobic fibrous films have been realized by electrospinning amphiphilic graft PMMA-r-PHPA-g-PDFMA, which is ascribed to the electric field and solvent.

Raman imaging with a fiber-coupled multichannel spectrograph

Until now, spatially resolved Raman Spectroscopy has required to scan a sample under investigation in a time-consuming step-by-step procedure. Here, we present a technique that allows the capture of an entire Raman image with only one single exposure. The Raman scattering arising from the sample was collected with a fiber-coupled high-performance astronomy spectrograph. The probe head consisting of an array of 20 × 20 multimode fibers was linked to the camera port of a microscope. To demonstrate the high potential of this new concept, Raman images of reference samples were recorded. Entire chemical maps were received without the need for a scanning procedure.

Electrospun acid–base pair solid dispersions of quercetin

An electrospun acid–base pair solid dispersion in the form of core–shell nanofibers was developed for improving the dissolution of quercetin.