Electrospun highly corrosion-resistant polystyrene–nickel oxide superhydrophobic nanocomposite coating

A key challenge in producing superhydrophobic coatings (SHC) is to tailor the surface morphology on the micro-nanometer scale. In this work, a feasible and straightforward route was employed to manufacture polystyrene/nickel oxide (PSN) nanocomposite superhydrophobic coatings on aluminum alloys to mitigate their corrosion in a saline environment. Different techniques were employed to explore the influence of the addition of NiO nanoparticles to the as-prepared coatings. PSN-2 composite with ~ 4.3 wt% of NiO exhibited the highest water contact angle (WCA) of 155° ± 2 and contact angle hysteresis (CAH) of 5°.

Graphic abstract

EIS Nyquist plots of 3 g of electrospun polystyrene coatings (a) without and with (b) 0.1, (c) 0.15, and (d) 0.2 g of NiO.

Wetting of electrospun nylon-11 fibers and mats

Wetting of electrospun mats plays a huge role in tissue engineering and filtration applications. However, it is challenging to trace the interrelation between the wetting of individual nano-sized fibers and the macroscopic electrospun mat. Here we measured the wetting of different nylon-11 samples – solution-cast films, electrospun fibers deposited onto a substrate, and free-standing mats. With electrospun nylon-11 on aluminium foil, we traced the dependence of the wetting contact angle on the fibers' surface density (substrate coverage). When the coverage was low, the contact angle increased almost linearly with it. At ∼17–20% coverage, the contact angle achieved its maximum of 124 ± 7°, which matched the contact angle of a non-woven electrospun mat, 126 ± 2°. Our results highlight the importance of the outermost layer of fibers for the wetting of electrospun mats.

When the surface density of electrospun nylon-11 fibers on aluminium increases, it causes a two-stage change in the wetting behaviour.

Preparation and characterization of nanofibrous metal-organic frameworks as efficient catalysts for the synthesis of cyclic carbonates in solvent-free conditions

Environmental concerns, particularly global warming, represent serious threats to public health globally. Metal-organic frameworks (MOFs) are innovative materials with prominent features such as ultrahigh surface area, high porosity and tunable cavities, which make them unique materials both in adsorption of carbon dioxide and catalysis. The design of new nanocomposites by using metal-organic frameworks as building materials has received broad attention recently. Here, nanocrystals of two unique MOF structures (UiO-66 and ZIF-67) were incorporated into electrospun polyvinyl alcohol (PVA) and polystyrene (PS) fibers (noted as MOFibers) by an ex situ method, to transform non-toxic, abundant, economical and renewable CO2 gas to cyclic carbonates in a solvent-free medium. In order to improve the composites' performance, different electrospinning parameters, including applied voltage, flow rate, collection distance, PVA and PS weight fraction in solution, and MOF weight fraction relative to the polymer, were intensively investigated. The synthesized samples were characterized by multiple techniques, such as FTIR, XRD, SEM, UV-vis and TGA, as well as N2 and CO2 adsorption measurement. It was found that all of the composites show properties combining the advantages of MOFs and polymers, such as thermal, chemical, and mechanical stability, structural flexibility, lightweight, adsorption performance and catalytic properties. Additionally, all systems were environment-friendly and the PVA/MOF fibers were easily separated and recycled for consecutive cycles.

The impact of relative humidity on electrospun polymer fibers: From structural changes to fiber morphology

Electrospinning is one of the most important methods used for the production of nanostructured materials. Electrospun nanofibers are used in a wide spectrum of applications such as drug delivery systems, filtration, fog harvesting, tissue engineering, smart textiles, flexible electronics, and more. Control of the manufacturing process is essential for further technology developments. In electrospinning, relative humidity is a crucial parameter that influences nearly all the properties of the collected fibers, such as morphology, mechanical properties, liquid retention, wetting properties, phase composition, chain conformation, and surface potential. Relative humidity is a determining component of a reliable process as it governs charge dissipation and solvent evaporation. This review summarizes the electrospinning process and its applications, phase separation processes, and impact of relative humidity on the properties of polymer fibers. We investigated relative humidity effects on both hydrophilic and hydrophobic polymers using over 20 polymers and hundreds of solvent systems. Most importantly, we underlined the indisputable importance of relative humidity in process repeatability and demonstrated its impact on almost all aspects of fiber production from a solution droplet to an electrospun network.

Role of a "surface wettability switch" in inter-fiber bonding properties

The fiber surface wettability is one of the most important lignocellulosic fiber characteristics affecting the inter-fiber bonding properties of final bio-products. In this study, the surface wettability (evaluated by the surface free energy, surface lignin and surface charge) of mechanically refined fibers and the bonding properties of the fiber matrix (handsheets) were measured and correlated to each other. The results showed that the fiber surface charge increased from 48.38 mmol kg^-1 to 60.38 mmol kg^-1 and the surface lignin decreased from 87.1% to 77.5% during the fiber mechanical treatment, leading to the improvement of the fiber surface free energy from 46.63 mJ m^-2 to 54.45 mJ m^-2. As a result, the bonding strength index increased from 2.60 N m g^-1 to 9.73 N m g^-1 without significant loss of bulk properties. In a word, the fiber surface wettability could be adjusted to facilitate the inter-fiber bonding properties of the paper or paperboard products using lignin-rich fibers as raw materials.

R. R, A. S. Tailored design of polyurethane based fouling-tolerant nanofibrous membrane for water treatment

Polyurethane (PU) nanofibers have gained attention due to their good mechanical properties and water resistance.

Tuning the Morphology and Activity of Electrospun Polystyrene/UiO-66-NH2 Metal-Organic Framework Composites to Enhance Chemical Warfare Agent Removal

This work investigates the processing-structure-activity relationships that ultimately facilitate the enhanced performance of UiO-66-NH₂ metal-organic frameworks (MOFs) in electrospun polystyrene (PS) fibers for chemical warfare agent detoxification. Key electrospinning processing parameters including solvent type (dimethylformamide [DMF]) vs DMF/tetrahydrofuran [THF]), PS weight fraction in solution, and MOF weight fraction relative to PS were varied to optimize MOF incorporation into the fibers and ultimately improve composite performance. It was found that composites spun from pure DMF generally resulted in MOF crystal deposition on the surface of the fibers, while composites spun from DMF/THF typically led to MOF crystal deposition within the fibers. For cases in which the MOF was incorporated on the periphery of the fibers, the composites generally demonstrated better gas uptake (e.g., nitrogen, chlorine) because of enhanced access to the MOF pores. Additionally, increasing both the polymer and MOF weight percentages in the electrospun solutions resulted in larger diameter fibers, with polymer concentration having a more pronounced effect on fiber size; however, these larger fibers were generally less efficient at gas separations. Overall, exploring the electrospinning parameter space resulted in composites that outperformed previously reported materials for the detoxification of the chemical warfare agent, soman. The data and strategies herein thus provide guiding principles applicable to the design of future systems for protection and separations as well as a wide range of environmental remediation applications.

Inkjet printing of graphene

The inkjet printing of graphene is a cost-effective, and versatile deposition technique for both transparent and non-transparent conductive films. Printing graphene on paper is aimed at low-end, high-volume applications, i.e., in electromagnetic shielding, photovoltaics or, e.g., as a replacement for the metal in antennas of radio-frequency identification devices, thereby improving their recyclability and biocompatibility. Here, we present a comparison of two graphene inks, one prepared by the solubilization of expanded graphite in the presence of a surface active polymer, and the other by covalent graphene functionalization followed by redispersion in a solvent but without a surfactant. The non-oxidative functionalization of graphite in the form of a donor-type graphite intercalation compound was carried out by a Birch-type alkylation, where graphene can be viewed as a macrocarbanion. To increase the amount of functionalization we employed a graphite precursor with a high edge to bulk carbon ratio, thus, allowing us to achieve up to six weight percent of functional groups. The functionalized graphene can be readily dispersed at concentrations of up to 3 mg ml(-1) in non-toxic organic solvents, and is colloidally stable for more than 2 months. The two inks are readily inkjet printable with good to satisfactory spreading. Analysis of the sheet resistance of the deposited films demonstrated that the inks based on expanded graphite outperform the functionalized graphene inks, possibly due to the significantly larger graphene sheet size in the former, which minimizes the number of sheet-to-sheet contacts along the conductive path. We found that the sheet resistance of printed large-area films decreased with an increase of the number of printed layers. Conductivity levels reached approximately 1-2 kΩ □(-1) for 15 printing passes, which roughly equals a film thickness of 800 nm for expanded graphite based inks, and 2 MΩ □(-1) for 15 printing passes of functionalized graphene, having a film thickness of 900 nm. Our results show that ink preparation and inkjet printing of graphene-based inks is simple and efficient, and therefore has a high potential to compete with other conductive ink formulations for large-area printing of conductive films.