Doubling the life of Cu/ZnO methanol synthesis catalysts via use of Si as a structural promoter to inhibit sintering

Cu/ZnO/Al2O3 catalysts used to synthesize methanol undergo extensive deactivation during use, mainly due to sintering. Here, we report on formulations wherein deactivation has been substantially reduced by the targeted use of a small quantity of a Si-based promoter, resulting in accrued activity benefits that can exceed a factor of 1.8 versus unpromoted catalysts. This enhanced stability also provides longer lifetimes, up to double that of prior generation catalysts. Detailed characterization of a library of aged catalysts has allowed the most important deactivation mechanisms to be established and the chemical state of the silicon promoter to be identified. We show that silicon is incorporated within the ZnO lattice, providing a pronounced improvement in the hydrothermal stability of this component. These findings have important implications for sustainable methanol production from H2 and CO2.

High-entropy oxychloride increasing the stability of Li-sulfur batteries

A novel lithiated high-entropy oxychloride Li_0.5(Zn_0.25Mg_0.25Co_0.25Cu_0.25)_0.5Fe₂O_3.5Cl_0.5 (LiHEOFeCl) with spinel structure belonging to the cubic Fd3̄m space group is synthesized by a mechanochemical-thermal route. Cyclic voltammetry measurement of the pristine LiHEOFeCl sample confirms its excellent electrochemical stability and the initial charge capacity of 648 mA h g^-1. The reduction of LiHEOFeCl starts at ca. 1.5 V vs. Li⁺/Li, which is outside the electrochemical window of the Li-S batteries (1.7/2.9 V). The addition of the LiHEOFeCl material to the composite of carbon with sulfur results in improved long-term electrochemical cycling stability and increased charge capacity of this cathode material in Li-S batteries. The carbon/LiHEOFeCl/sulfur cathode provides a charge capacity of 530 mA h g^-1 after 100 galvanostatic cycles, which represents ca. 33% increase as compared to the charge capacity of the blank carbon/sulfur composite cathode after 100 cycles. This considerable effect of the LiHEOFeCl material is assigned to its excellent structural and electrochemical stability within the potential window of 1.7 V/2.9 V vs. Li⁺/Li. In this potential region, our LiHEOFeCl has no inherent electrochemical activity. Hence, it acts solely as an electrocatalyst accelerating the redox reactions of polysulfides. This can be beneficial for the performance of Li-S batteries, as evidenced by reference experiments with TiO₂ (P90).

Mechanochemical preparation of a modified NiAl2O4 structure

Mechanochemical synthesis routes offer a sustainable, simple method for preparing materials. In this work, NiAl₂O₄ was synthesised by a mechanically activated method using a high-energy planetary mill and a calcination step. This study aims to identify the effect of different milling energies on the phases, chemical environments and surface composition of the material. In addition, it explores the thermal impact on the decomposition and structure of the materials. The materials were characterised by X-ray phosphorescence (XPS), solid-state UV-VIS (SS-UV-VIS), X-ray diffraction (XRD), nuclear magnetic resonance (NMR), high-resolution transmission electron microscopy (HR-TEM) and thermal gravimetry differential scanning calorimetry (TGA-DSC). A co-precipitated material is used as a reference along with the ground reagents which were used as a baseline. From this in-depth analysis of the material, a good understanding of the disordered partially inverse spinel structure is provided. This study has found that with calcination temperatures of 750 °C and 900 °C a mixed NiAl₂O₄ : NiO phase is produced with a Ni enriched surface. The surface is found to be relatively stable with the increase from 750 °C to 900 °C.

Synthesis and Thermal Degradation of MAl4(OH)12SO4·3H2O with M = Co2+, Ni2+, Cu2+, and Zn2

The synthesis and thermal degradation of MAl₄(OH)₁₂SO₄·3H₂O layered double hydroxides with M = Co²⁺, Ni²⁺, Cu²⁺, and Zn²⁺ ("MAl₄-LDH") were investigated by inductively coupled plasma-optical emission spectroscopy, thermogravimetric analysis, powder X-ray diffraction, Rietveld refinement, scanning electron microscopy, scanning tunnel electron microscopy, energy-dispersive X-ray spectroscopy, and solid-state ¹H and ²⁷Al NMR spectroscopy. Following extensive synthesis optimization, phase pure CoAl₄- and NiAl₄-LDH were obtained, whereas 10-12% unreacted bayerite (Al(OH)₃) remained for the CuAl₄-LDH. The optimum synthesis conditions are hydrothermal treatment at 120 °C for 14 days (NiAl₄-LDH only 9 days) with MSO₄(aq) concentrations of 1.4-2.8, 0.7-0.8, and 0.08 M for the CoAl₄-, NiAl₄-, and CuAl₄-LDH, respectively. A pH ≈ 2 for the metal sulfate solutions is required to prevent the formation of byproducts, which were Ni(OH)₂ and Cu₃(SO₄)(OH)₄ for NiAl₄- and CuAl₄-LDH, respectively. The thermal degradation of the three MAl₄-LDH and ZnAl₄-LDH in a nitrogen atmosphere proceeds in three steps: (i) dehydration and dehydroxylation between 200 and 600 °C, (ii) loss of sulfate between 600 and 900 °C, and (iii) formation of the end products at 900-1200 °C. For CoAl₄-LDH (ZnAl₄-LDH), these are α-Al₂O₃ and CoAl₂O₄ (ZnAl₂O₄) spinel. For NiAl₄-LDH, a spinel-like NiAl₄O₇ phase forms, whereas CuAl₄-LDH degrades by a redox reaction yielding a diamagnetic CuAlO₂ (delafossite structure) and α-Al₂O₃.

A novel high entropy spinel-type aluminate MAl2O4 (M = Zn, Mg, Cu, Co) and its lithiated oxyfluoride and oxychloride derivatives prepared by one-step mechanosynthesis

For the first time, a spinel-type high entropy oxide (Zn0.25Cu0.25Mg0.25Co0.25)Al2O4 as well as its derivative lithiated high entropy oxyfluoride Li0.5(Zn0.25Cu0.25Mg0.25Co0.25)0.5Al2O3.5F0.5 and oxychloride Li0.5(Zn0.25Cu0.25Mg0.25Co0.25)0.5Al2O3.5Cl0.5 are prepared in the nanostructured state via high-energy co-milling of the simple oxide precursors and the halides (LiF or LiCl) as sources of lithium, fluorine and chlorine. Their nanostructure is investigated by XRD, HR-TEM, EDX and XPS spectroscopy. It is revealed that incorporation of lithium into the structure of spinel oxide together with the anionic substitution has significant effect on its short-range order, size and morphology of crystallites as well as on its oxidation/reduction processes. The charge capacity of the as-prepared nanomaterials tested by cyclic voltammetry is found to be rather poor despite lithiation of the samples in comparison to previously reported spinel-type high entropy oxides. Nevertheless, the present work offers the alternative one-step mechanochemical route to novel classes of high entropy oxides as well as to lithiated oxyfluorides and oxychlorides with the possibility to vary their cationic and anionic elemental composition.

Electromagnetic absorbers with Schottky contacts derived from interfacial ligand exchanging metal-organic frameworks

Various types of polycrystals have been regarded as excellent electromagnetic (EM) microwave absorbents, while differentiated heterointerfaces among grains usually manipulate conductive loss and polarization relaxation, especially interfacial polarization. Herein, polar facets that dominated the optimization of EM attenuation were clarified by carefully designing polycrystalline Schottky junctions with metal-semiconductor contacts for the first time. An ingenious ligand exchange technique was utilized to construct Zn-MOF (ZIF-L) precursors for Fe-ZnO polycrystals, in which Fe-containing Fe(CN)₆^3- etching ligand acted as metallic source in Schottky junctions. By adjusting the Schottky contacts in polycrystals, the enhanced grain boundaries mainly induced stronger interfacial polarization and affected the microcurrent lightly. This is because Schottky barriers can cause local charge accumulation on heterointerfaces for polarization relaxation. Additionally, the coexistence of Zn and O vacancies brought a lot of lattice defects and distortions for dipole polarization. Thus, optimal EM wave absorbability was obtained by polycrystals with 8 h ligand exchange and an effective absorption band reaching 4.88 GHz. This work can provide guidance for designing advanced polycrystalline EM absorption materials and also highlight the mechanism and requirement of Schottky junctions dominating polarization.

Mechanochemical Synthesis of Catalytic Materials

The mechanochemical synthesis of nanomaterials for catalytic applications is a growing research field due to its simplicity, scalability, and eco-friendliness. Besides, it provides materials with distinct features, such as nanocrystallinity, high defect concentration, and close interaction of the components in a system, which are, in most cases, unattainable by conventional routes. Consequently, this research field has recently become highly popular, particularly for the preparation of catalytic materials for various applications, ranging from chemical production over energy conversion catalysis to environmental protection. In this Review, recent studies on mechanochemistry for the synthesis of catalytic materials are discussed. Emphasis is placed on the straightforwardness of the mechanochemical route-in contrast to more conventional synthesis-in fabricating the materials, which otherwise often require harsh conditions. Distinct material properties achieved by mechanochemistry are related to their improved catalytic performance.

Probing the validity of the spinel inversion model: a combined SPXRD, PDF, EXAFS and NMR study of ZnAl2O4

Spinels are of essential interest in the solid-state sciences with numerous important materials adopting this crystal structure. One defining feature of spinel compounds is their ability to accommodate a high degree of tailorable point defects, and this significantly influences their physical properties. Standard defect models of spinels often only consider metal atom inversion between octahedral and tetrahedral sites, thereby neglecting other defects such as interstitial atoms. In addition, most studies rely on a single structural characterization technique, and this may bias the result and give uncertainty about the correct crystal structure. Here we explore the virtues of multi-technique investigations to limit method and model bias. We have used Pair Distribution Function analysis, Rietveld refinement and Maximum Entropy Method analysis of Powder X-ray Diffraction data, Zn edge Extended X-ray Absorption Fine Structure, and solid-state 27Al Nuclear Magnetic Resonance to study the structural defects in ZnAl2O4 spinel samples prepared by either microwave hydrothermal synthesis, supercritical flow synthesis, or spark plasma sintering. In addition, the samples were subjected to thermal post treatments. The study demonstrates that numerous synthesis dependent defects are present and that the different synthesis pathways allow for defect tailoring within the ZnAl2O4 structure. This suggests a pathway forward for optimization of the physical properties of spinel materials.

In-situ reaction monitoring of a mechanochemical ball mill reaction with solid state NMR

We present an approach towards the in situ solid state NMR monitoring of mechanochemical reactions in a ball mill. A miniaturized vibration ball mill is integrated into the measuring coil of a home-built solid state NMR probe, allowing for static solid state NMR measurements during the mechanochemical reaction within the vessel. The setup allows to quantitatively follow the product evolution of a prototypical mechanochemical reaction, the formation of zinc phenylphosphonate from zinc acetate and phenylphosphonic acid. MAS NMR investigations on the final reaction mixture confirmed a reaction yield of 89% in a typical example. Thus, NMR spectroscopy may in the future provide complementary information about reaction mechanisms of mechanochemical reactions and team up with other analytical methods which have been employed to follow reactions in situ, such as Raman spectroscopy or X-ray diffraction.

Structure and ion dynamics of mechanosynthesized oxides and fluorides

In many cases, limitations in conventional synthesis routes hamper the accessibility to materials with properties that have been predicted by theory. For instance, metastable compounds with local non-equilibrium structures can hardly be accessed by solid-state preparation techniques often requiring high synthesis temperatures. Also other ways of preparation lead to the thermodynamically stable rather than metastable products. Fortunately, such hurdles can be overcome by mechanochemical synthesis. Mechanical treatment of two or three starting materials in high-energy ball mills enables the synthesis of not only new, metastable compounds but also of nanocrystalline materials with unusual or enhanced properties such as ion transport. In this short review we report about local structures and ion transport of oxides and fluorides mechanochemically prepared by high-energy ball-milling.