Precursor to Gas Sensor: A Detailed Study of the Suitability of Copper Complexes as an MOCVD Precursor and their Application in Gas Sensing

There are very few p-type semiconductors available compared to n-type semiconductors for positive sensing response for oxidizing gases and other important electronic applications. Cupric oxide (CuO) is one of the few oxides that show p-type conductivity, useful for sensing oxidizing gases. Many researchers obtained CuO using the chemical and solid-state routes, but uniformity and large-area deposition have been the main issues. Chemical vapor deposition is one such technique that provides control on several deposition parameters, which allow obtaining thin films having crystallinity and uniformity over a large area for the desired application. However, CuO-chemical vapor deposition (CVD) is still unfathomed due to the lack of suitability of copper precursors based on vapor pressure, contamination, and toxicity. Here, to address these issues, we have taken four Cu complexes (copper(II) acetylacetonate, copper(II) bis(2,2,6,6-tetramethyl-3,5-heptanedionato), copper(II) ethylacetoacetate, and copper(II) tert-butylacetoacetate), which are evaluated using thermogravimetry for suitability as a CVD precursor. The decomposition behavior of the complexes was also experimentally confirmed by depositing CuO thin films via CVD. Phase purity, decomposition, volatility, growth rate, and morphological characteristics of the films are investigated in detail. Analysis suggests that copper(II) tert-butylacetoacetate has the highest vapor pressure and growth rate at a low temperature, making it the most suitable precursor for high-throughput CVD. Further, to investigate the role of these precursors, films deposited using Cu complexes were subjected to gas sensing. The CuO gas sensor fabricated on glass shows pronounced NO₂ sensing. The sensing results of CuO films have been explained from the standpoint of roughness, morphology, and unpassivated bonds present on the surface of films and vapor pressure of precursors. The higher density of surface state and the lower resistivity of the Cu(tbaoac)₂ film lead to a sensor with higher responsivity and sensitivity (down to 1 ppm). These precursors can probably be utilized to improve the performance of other metal oxide gas sensors, especially Cu₂O and Cu-III-O₂.

Zeolite membrane reactors: from preparation to application in heterogeneous catalytic reactions

Coupling chemical reaction with membrane separation or known as membrane reactor (MR) has been demonstrated by numerous studies and showed that this strategy has successfully addressed the goal of process intensification.

Effect of copper ion-exchange on catalytic wet peroxide oxidation of phenol over ZSM-5 membrane

Cu-ZSM-5 zeolite membrane catalysts prepared by ion exchange method were synthesized on paper-like sintered stainless fibers (PSSFs) with three-dimensional net structure for the catalytic wet peroxide oxidation (CWPO) of phenol in structured fixed bed reactor. The experimental results exhibited that the BET of optimal catalyst was 165 m²/g with the ion exchange concentration of 0.1 M and time of 24 h, respectively, at temperature of 40 °C and one time ion exchange. The FT-IR results illustrated that band intensity was the lowest, and original Cu⁺ species and lattice oxygen were predominant in optimal catalyst according to the XPS results. Then, the effects of ion exchange concentration, time, temperature and times on catalytic performance of phenol were also investigated in structured fixed bed. It was found that the phenol was completely removed, TOC conversion (around 76.6%), high CO₂ selectivity (about 78%) and low copper leaching rate (about 30%) were achieved with only 1.91 wt% copper loading over the optimal catalyst. Finally, a reasonable reaction mechanism occurring in the presence of H₂O₂ for CWPO of phenol was proposed by analyzing the HPLC results, which indicated Fenton-like reactions were mainly based on the HO· production by catalytic decomposition of hydrogen peroxide with Cu⁺ species.