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Azzam NM, Ali SS, Mohamed GG, Omar MM, Amin SK. Fabrication of composite ceramic polymeric membranes for agricultural wastewater treatment. Sci Rep 2025; 15:2330. [PMID: 39824945 PMCID: PMC11742022 DOI: 10.1038/s41598-025-85542-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/01/2024] [Accepted: 01/03/2025] [Indexed: 01/20/2025] Open
Abstract
Humans have contaminated water supplies with harmful compounds, including different heavy metals. Heavy metals can interfere with human and animal vital organs and metabolic processes. They are also persistent and bioaccumulative. So, this study aimed to fabricate composite ceramic membranes (CCM) from Egyptian raw substances to eliminate heavy metals from agricultural wastewater. A ceramic supporting (CS) filter constructed from ball clay, kaolin, feldspar, and quartz using corn starch flour as a pore-developing agent. CS fired at two different temperatures and soaking times. Then, a thin polyamide 6 (PA6) coating was dip-coated over the upper layer of the support membranes. The raw materials and prepared CCM were subjected to characterization and applied to treat agricultural wastewater from the Kitchener drain in Kafr El-Sheikh Governorate, Egypt. The results showed that the CCM (M2) (membrane sintered at 1000 °C/30 min soaking time and modified with PA6) had a higher pure water permeability of 558.5 L h-1 m-2 than the membrane (M4) (membrane sintered at 1100 °C/180 min soaking time and modified with PA6). The study examined how effectively the membranes removed toxic substances from wastewater. The findings exhibited an excellent removal of > 80% and up to 97.02%, > 80% and up to 99.97% of the heavy metals, and optimum fluxes of 341.07 and 276.35 L h-1 m-2 were achieved in the cases of M2 and M4, respectively. Furthermore, with a low flux decline ratio and a high permeate recovery of 92.3% for wastewater, the modified M4 membrane demonstrated remarkable antifouling capabilities.
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Affiliation(s)
- Neamatalla M Azzam
- Chemistry Department, Faculty of Science, Cairo University, Giza, 12613, Egypt
| | - Sahar S Ali
- Chemical Engineering and Pilot Plant Department, Engineering & Renewable Energy Research Institute, National Research Centre (NRC), Giza, 12622, Egypt
| | - Gehad G Mohamed
- Chemistry Department, Faculty of Science, Cairo University, Giza, 12613, Egypt
- Nanoscience Department, Basic and Applied Sciences Institute, Egypt-Japan University of Science and Technology, Alexandria, 21934, Egypt
| | - Mohamed M Omar
- Chemistry Department, Faculty of Science, Cairo University, Giza, 12613, Egypt
| | - Shereen K Amin
- Chemical Engineering and Pilot Plant Department, Engineering & Renewable Energy Research Institute, National Research Centre (NRC), Giza, 12622, Egypt.
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2
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Gao Y, Wang K, Wang XM, Huang X. Exploitation of Amine Groups Cooped up in Polyamide Nanofiltration Membranes to Achieve High Rejection of Micropollutants and High Permeance of Divalent Cations. ENVIRONMENTAL SCIENCE & TECHNOLOGY 2022; 56:10954-10962. [PMID: 35819002 DOI: 10.1021/acs.est.2c02410] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/15/2023]
Abstract
To enhance the use of nanofiltration in the production of quality drinking water, particularly through the efficient removal of micropollutants yet still preserving essential minerals, the targeted nanofiltration membranes (NFMs) are required to have small pore dimensions coupled with a high, net-negative charge density. Herein, after the formation of a separation layer using piperazine interfacially polymerized with trimesoyl chloride, the exploitation of residual amine groups was systematically investigated by different diacyl chlorides in an organic milieu, which caused the upper part of the final separation layer to be denser and highly negatively charged. Hence, this protocol offers a novel means to fabricate NFMs simultaneously endowed with a low molecular cutoff (MWCO) of 145-238 Da and a reduced rejection of MgCl2 (48%-80%) as well as a competitive water permeance. Those features are ideally applicable to the goal of removing small micropollutants while preserving mineral ions, as needed for the energy-efficient production of safe, quality drinking water. Furthermore, an attempt was made to correlate MWCO with MgCl2 rejection, which provides some insights on the nexus of the electrostatic effects constrained by size exclusion. The significance of residual amine groups and the modification environment was unveiled, and this method paves a new avenue for designing functional NFMs.
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Affiliation(s)
- Yawei Gao
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China
| | - Kunpeng Wang
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China
| | - Xiao-Mao Wang
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China
| | - Xia Huang
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China
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3
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He Q, Hu Y, Li X, Liu M, Yu S, Gao C. Pore size regulation of polyamide composite membrane via a sol-gel process confined within the selective layer. J Memb Sci 2022. [DOI: 10.1016/j.memsci.2022.120581] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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4
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Al-Nahari A, Li S, Su B. Negatively charged nanofiltration membrane with high performance via the synergetic effect of benzidinedisulfonic acid and trimethylamine during interfacial polymerization. Sep Purif Technol 2022. [DOI: 10.1016/j.seppur.2022.120947] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
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5
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Farahbakhsh J, Vatanpour V, Khoshnam M, Zargar M. Recent advancements in the application of new monomers and membrane modification techniques for the fabrication of thin film composite membranes: A review. REACT FUNCT POLYM 2021. [DOI: 10.1016/j.reactfunctpolym.2021.105015] [Citation(s) in RCA: 17] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
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6
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Li P, Li YX, Wu YZ, Xu ZL, Zhang HZ, Gao P, Xu SJ. Thin-film nanocomposite NF membrane with GO on macroporous hollow fiber ceramic substrate for efficient heavy metals removal. ENVIRONMENTAL RESEARCH 2021; 197:111040. [PMID: 33771510 DOI: 10.1016/j.envres.2021.111040] [Citation(s) in RCA: 12] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/30/2020] [Revised: 03/06/2021] [Accepted: 03/12/2021] [Indexed: 06/12/2023]
Abstract
The ceramic membrane has been widely used in the wastewater treatment based on the chemical resistance and superior separation performance. A robust and defect-free thin-film nanocomposite (TFN) nanofiltration (NF) membrane on the macroporous hollow fiber ceramic (HFC) substrate was novelly developed for heavy metals removal. Before interfacial polymerization (IP), the aqueous solution of graphene oxide (GO) grafted with ethylenediamine (EDA) was deposited on the HFC substrate by vacuum filtration. Then, a thin polyamide (PA) film was fabricated by EDA and 1,3,5-trimesoyl chloride (TMC), followed by heat treatment. The effects of GO content and EDA concentration on the performance of the NF membrane have been systematically investigated. The results showed that when the GO content was 0.015 mg·mL-1 and the EDA concentration was 0.75 wt.%, the as-prepared eGO3/PA-HFC membrane had a rejection rate of 94.12% for MgCl2 and a pure water flux of 18.03 L·m-2·h-1. Additionally, the removal ability of eGO3/PA-HFC membranes for heavy metal ions was satisfactory (93.33%, 92.73%, 90.45% and 88.35% for Zn2+, Cu2+, Ni2+ and Pb2+, respectively). The study explored further that it was efficient and stable for heavy metal ions removal during 30 h in the simulated tap water and mining wastewater, which indicated that the eGO/PA-HFC membrane has great application potential in wastewater treatment.
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Affiliation(s)
- Ping Li
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research Center, School of Chemical Engineering East China University of Science and Technology, 130 Meilong Road, Shanghai, 200237, China
| | - Yu-Xuan Li
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research Center, School of Chemical Engineering East China University of Science and Technology, 130 Meilong Road, Shanghai, 200237, China
| | - Yu-Zhe Wu
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research Center, School of Chemical Engineering East China University of Science and Technology, 130 Meilong Road, Shanghai, 200237, China
| | - Zhen-Liang Xu
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research Center, School of Chemical Engineering East China University of Science and Technology, 130 Meilong Road, Shanghai, 200237, China.
| | - Hai-Zhen Zhang
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research Center, School of Chemical Engineering East China University of Science and Technology, 130 Meilong Road, Shanghai, 200237, China
| | - Peng Gao
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research Center, School of Chemical Engineering East China University of Science and Technology, 130 Meilong Road, Shanghai, 200237, China
| | - Sun-Jie Xu
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research Center, School of Chemical Engineering East China University of Science and Technology, 130 Meilong Road, Shanghai, 200237, China.
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7
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Superior nanofiltration membranes with gradient cross-linked selective layer fabricated via controlled hydrolysis. J Memb Sci 2020. [DOI: 10.1016/j.memsci.2020.118067] [Citation(s) in RCA: 39] [Impact Index Per Article: 7.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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8
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Tang YJ, Shen BJ, Huang BQ, Zhan ZM, Xu ZL. High permselectivity thin-film composite nanofiltration membranes with 3D microstructure fabricated by incorporation of beta cyclodextrin. Sep Purif Technol 2019. [DOI: 10.1016/j.seppur.2019.115718] [Citation(s) in RCA: 20] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/26/2022]
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9
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Novel designed TFC membrane based on host-guest interaction for organic solvent nanofiltration (OSN). J Memb Sci 2019. [DOI: 10.1016/j.memsci.2019.117227] [Citation(s) in RCA: 20] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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Ang MBMY, Trilles CA, De Guzman MR, Pereira JM, Aquino RR, Huang SH, Hu CC, Lee KR, Lai JY. Improved performance of thin-film nanocomposite nanofiltration membranes as induced by embedded polydopamine-coated silica nanoparticles. Sep Purif Technol 2019. [DOI: 10.1016/j.seppur.2019.05.018] [Citation(s) in RCA: 47] [Impact Index Per Article: 7.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/26/2022]
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11
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Shen Q, Xu S, Xu Z, Zhang H, Dong Z. Novel thin‐film nanocomposite membrane with water‐soluble polyhydroxylated fullerene for the separation of Mg
2+
/Li
+
aqueous solution. J Appl Polym Sci 2019. [DOI: 10.1002/app.48029] [Citation(s) in RCA: 19] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/24/2023]
Affiliation(s)
- Qian Shen
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research CenterEast China University of Science and Technology 130 Meilong Reoad, Shanghai 200237 China
| | - Sun‐Jie Xu
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research CenterEast China University of Science and Technology 130 Meilong Reoad, Shanghai 200237 China
| | - Zhen‐Liang Xu
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research CenterEast China University of Science and Technology 130 Meilong Reoad, Shanghai 200237 China
| | - Hai‐Zhen Zhang
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research CenterEast China University of Science and Technology 130 Meilong Reoad, Shanghai 200237 China
| | - Zhe‐Qin Dong
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research CenterEast China University of Science and Technology 130 Meilong Reoad, Shanghai 200237 China
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Liu YL, Wang XM, Yang HW, Xie YF, Huang X. Preparation of nanofiltration membranes for high rejection of organic micropollutants and low rejection of divalent cations. J Memb Sci 2019. [DOI: 10.1016/j.memsci.2018.11.013] [Citation(s) in RCA: 60] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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13
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Namsaeng J, Punyodom W, Worajittiphon P. Synergistic effect of welding electrospun fibers and MWCNT reinforcement on strength enhancement of PAN–PVC non-woven mats for water filtration. Chem Eng Sci 2019. [DOI: 10.1016/j.ces.2018.09.019] [Citation(s) in RCA: 28] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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14
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Fabrication of a highly permeable composite nanofiltration membrane via interfacial polymerization by adding a novel acyl chloride monomer with an anhydride group. J Memb Sci 2019. [DOI: 10.1016/j.memsci.2018.10.061] [Citation(s) in RCA: 61] [Impact Index Per Article: 10.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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15
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Huang B, Ding H, Xu Z, Tang Y. Novel thin‐film composite nanofiltration membranes fabricated via the incorporation of ssDNA for highly efficient desalination. J Appl Polym Sci 2018. [DOI: 10.1002/app.47102] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/06/2023]
Affiliation(s)
- B.‐Q. Huang
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research CenterEast China University of Science and Technology, 130 Meilong Road Shanghai 200237 China
| | - H. Ding
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research CenterEast China University of Science and Technology, 130 Meilong Road Shanghai 200237 China
| | - Z.‐L. Xu
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research CenterEast China University of Science and Technology, 130 Meilong Road Shanghai 200237 China
| | - Y.‐J. Tang
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Lab, Chemical Engineering Research CenterEast China University of Science and Technology, 130 Meilong Road Shanghai 200237 China
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16
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Xu SJ, Shen Q, Chen GE, Xu ZL. Novel β-CD@ZIF-8 Nanoparticles-Doped Poly( m-phenylene isophthalamide) (PMIA) Thin-Film Nanocomposite (TFN) Membrane for Organic Solvent Nanofiltration (OSN). ACS OMEGA 2018; 3:11770-11787. [PMID: 30320272 PMCID: PMC6173514 DOI: 10.1021/acsomega.8b01808] [Citation(s) in RCA: 33] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/29/2018] [Accepted: 09/14/2018] [Indexed: 05/25/2023]
Abstract
Organic solvent nanofiltration (OSN) membranes are always troubled by the "trade-off" effect between solvent flux and solute rejection. Hence, a rapid, convenient, and effective way to synthesize novel β-cyclodextrin-enhanced zeolite imidazole framework-8 (β-CD@ZIF-8) nanoparticles was first proposed and the nanoparticles were doped into both selective layer and poly(m-phenylene isophthalamide) support for fabricating thin-film nanocomposite membranes. Transmission/scanning electron microscopy images and X-ray photoelectron spectroscopy results demonstrate the successful synthesis of β-CD@ZIF-8. Atomic force microscopy images illustrate the more rougher surface compared to the pristine membrane, while the pure acetone flux reached 62.3 ± 2.3 L m-2 h-1, and Rose Bengal rejection achieved 96.6 ± 1.8 and 94.5 ± 0.5% in methanol (MeOH) and tetrahydrofuran at 0.6 MPa, respectively, when the dosage was 0.05% (w/v). The molecular weight cutoff around 574 Da of PPA2505 containing β-CD@ZIF-8 in both support and selective layers shows the optimum properties and outstanding OSN performances in erythromycin concentration and purification in MeOH and butyl acetate. Additionally, polyimide nanofiber and the formed net structure may offer a potential way to fabricate "ultrathin" film in the OSN industry.
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Affiliation(s)
- Sun-Jie Xu
- State Key Laboratory
of Chemical Engineering, Membrane Science and Engineering R&D
Lab, Chemical Engineering Research Center, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
| | - Qian Shen
- State Key Laboratory
of Chemical Engineering, Membrane Science and Engineering R&D
Lab, Chemical Engineering Research Center, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
| | - Gui-E Chen
- School of Chemical and Environmental Engineering, Shanghai Institute of Technology, 100 Haiquan Road, Shanghai 201418, China
| | - Zhen-Liang Xu
- State Key Laboratory
of Chemical Engineering, Membrane Science and Engineering R&D
Lab, Chemical Engineering Research Center, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
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17
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Tang YJ, Ding H, Xu ZL, Huang BQ. High-performance composite nanofiltration membranes fabricated via ternary mixture: Complementary preponderance of the fluorine-containing monomer 2,2′-bis(1-hydroxyl-1-trifluoromethyl-2,2,2-triflutoethyl)-4,4′-methylene dianiline and the rigid monomer bi. J Appl Polym Sci 2018. [DOI: 10.1002/app.46482] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Yong-Jian Tang
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Laboratory, Chemical Engineering Research Center; East China University of Science and Technology; 130 Meilong Road Shanghai 200237 China
| | - Hao Ding
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Laboratory, Chemical Engineering Research Center; East China University of Science and Technology; 130 Meilong Road Shanghai 200237 China
| | - Zhen-Liang Xu
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Laboratory, Chemical Engineering Research Center; East China University of Science and Technology; 130 Meilong Road Shanghai 200237 China
| | - Ben-Qing Huang
- State Key Laboratory of Chemical Engineering, Membrane Science and Engineering R&D Laboratory, Chemical Engineering Research Center; East China University of Science and Technology; 130 Meilong Road Shanghai 200237 China
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