Recent advances in zinc-air batteries: self-standing inorganic nanoporous metal films as air cathodes

Zinc-air batteries (ZABs) have promising prospects as next-generation electrochemical energy systems due to their high safety, high power density, environmental friendliness, and low cost. However, the air cathodes used in ZABs still face many challenges, such as the low catalytic activity and poor stability of carbon-based materials at high current density/voltage. To achieve high activity and stability of rechargeable ZABs, chemically and electrochemically stable air cathodes with bifunctional oxygen reduction reaction (ORR)/oxygen evolution reaction (OER) activity, fast reaction rate with low platinum group metal (PGM) loading or PGM-free materials are required, which are difficult to achieve with common electrocatalysts. Meanwhile, inorganic nanoporous metal films (INMFs) have many advantages as self-standing air cathodes, such as high activity and stability for both the ORR/OER under highly alkaline conditions. The high surface area, three-dimensional channels, and porous structure with controllable crystal growth facet/direction make INMFs an ideal candidate as air cathodes for ZABs. In this review, we first revisit some critical descriptors to assess the performance of ZABs, and recommend the standard test and reported manner. We then summarize the recent progress of low-Pt, low-Pd, and PGM-free-based materials as air cathodes with low/non-PGM loading for rechargeable ZABs. The structure-composition-performance relationship between INMFs and ZABs is discussed in-depth. Finally, we provide our perspectives on the further development of INMFs towards rechargeable ZABs, as well as current issues that need to be addressed. This work will not only attract researchers' attention and guide them to assess and report the performance of ZABs more accurately, but also stimulate more innovative strategies to drive the practical application of INMFS for ZABs and other energy-related technologies.

Facile synthesis of Fe-doped CoP nanosheet arrays wrapped by graphene for overall water splitting

The development of durable, beneficial, and highly active non-precious metal-based electrocatalysts for hydrogen generation is a vital concern. This study proposes an effective strategy for the construction of Fe doped CoP nanosheet arrays wrapped by graphene (F_0.25CP-G) on nickel foam as an efficient electrocatalyst for the hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER). In this design, the final catalyst possesses a combination of the high conductivity of graphene, great surface porosity, and the intrinsic electrocatalytic activity of the F_0.25CP-G which results in high-performance electrocatalytic activity toward the HER and OER. Therefore, the as-synthesized F_0.25CP-G catalyst can achieve overpotentials of 66 mV and 230 mV for the HER and OER, respectively, in KOH at 10 mA cm^-2. Furthermore, a practical electrolyzer (F_0.25CP-G||F_0.25CP-G) exhibits a current density of 10 mA cm^-2 at 1.60 V along with good durability for 24 h.

Advanced Oxygen Electrocatalyst for Air-Breathing Electrode in Zn-Air Batteries

The electrochemical reduction of oxygen to water and the evolution of oxygen from water are two important electrode reactions extensively studied for the development of electrochemical energy conversion and storage technologies based on oxygen electrocatalysis. The development of an inexpensive, highly active, and durable nonprecious-metal-based oxygen electrocatalyst is indispensable for emerging energy technologies, including anion exchange membrane fuel cells, metal-air batteries (MABs), water electrolyzers, etc. The activity of an oxygen electrocatalyst largely decides the overall energy storage performance of these devices. Although the catalytic activities of Pt and Ru/Ir-based catalysts toward an oxygen reduction reaction (ORR) and an oxygen evolution reaction (OER) are known, the high cost and lack of durability limit their extensive use for practical applications. This review article highlights the oxygen electrocatalytic activity of the emerging non-Pt and non-Ru/Ir oxygen electrocatalysts including transition-metal-based random alloys, intermetallics, metal-coordinated nitrogen-doped carbon (M-N-C), and transition metal phosphides, nitrides, etc., for the development of an air-breathing electrode for aqueous primary and secondary zinc-air batteries (ZABs). Rational surface and chemical engineering of these electrocatalysts is required to achieve the desired oxygen electrocatalytic activity. The surface engineering increases the number of active sites, whereas the chemical engineering enhances the intrinsic activity of the catalyst. The encapsulation or integration of the active catalyst with undoped or heteroatom-doped carbon nanostructures affords an enhanced durability to the active catalyst. In many cases, the synergistic effect between the heteroatom-doped carbon matrix and the active catalyst plays an important role in controlling the catalytic activity. The ORR activity of these catalysts is evaluated in terms of onset potential, number of electrons transferred, limiting current density, and durability. The bifunctional oxygen electrocatalytic activity and ZAB performance, on the other hand, are measured in terms of potential gap between the ORR and OER, ΔE = E_j10^OER - E_1/2^ORR, specific capacity, peak power density, open circuit voltage, voltaic efficiency, and charge-discharge cycling stability. The nonprecious metal electrocatalyst-based ZABs are very promising and they deliver high power density, specific capacity, and round-trip efficiency. The active site for oxygen electrocatalysis and challenges associated with carbon support is briefly addressed. Despite the considerable progress made with the emerging electrocatalysts in recent years, several issues are yet to be addressed to achieve the commercial potential of rechargeable ZAB for practical applications.

One-Pot Synthesis of B/P-Codoped Co-Mo Dual-Nanowafer Electrocatalysts for Overall Water Splitting

Exploring electrocatalysts with satisfactory activity and durability has remained a long-lasting target for electrolyzing water, which is particularly significant for sustainable hydrogen fuel production. Here, we report a quaternary B/P-codoped transition metal Co-Mo hybrid as an efficient alternative catalyst for overall water splitting. The Co-Mo-B-P/CF dual nanowafers were deposited on a copper foam by double-pulse electrodeposition, which is favorable for achieving a nanocrystalline structure. The Co-Mo-B-P/CF catalyst shows a high catalytic activity along with good long-term stability in 1.0 M KOH solutions for both the hydrogen and oxygen evolution reactions, requiring 48 and 275 mV to reach 10 mA cm^-2, respectively. The synergetic effect between Co-Mo and doped B and P elements is mainly attributed to the excellent bifunctional catalysis performance, while the dual-nanowafer structure endows Co-Mo-B-P with numerous catalytical active sites enhancing the utilization efficiency of atoms. Moreover, the catalytic capability of Co-Mo-B-P/CF as a bifunctional electrocatalyst for the overall water splitting is proved, with the current density of 10 mA cm^-2 accomplished at 1.59 V. After the stability test for overall water splitting at 1.59 V for 24 h, the activity almost remains unchanged. The features of excellent electrocatalytic activity, simple preparation, and inexpensive raw materials for Co-Mo-B-P/CF as a bifunctional catalyst hold great potentials for overall water splitting.

Binder-Free Air Electrodes for Rechargeable Zinc-Air Batteries: Recent Progress and Future Perspectives

Designing an efficient air electrode is of great significance for the performance of rechargeable zinc (Zn)-air batteries. However, the most widely used approach to fabricate an air electrode involves polymeric binders, which may increase the interface resistance and block electrocatalytic active sites, thus deteriorating the performance of the battery. Therefore, binder-free air electrodes have attracted more and more research interests in recent years. This article provides a comprehensive overview of the latest advancements in designing and fabricating binder-free air electrodes for electrically rechargeable Zn-air batteries. Beginning with the fundamentals of Zn-air batteries and recently reported bifunctional active catalysts, self-supported air electrodes for liquid-state and flexible solid-state Zn-air batteries are then discussed in detail. Finally, the conclusion and the challenges faced for binder-free air electrodes in Zn-air batteries are also highlighted.

A high power density paper-based zinc-air battery with a hollow channel structure

In light of the surging research interest in disposable electronics, great demands have been imposed on compact power sources. Herein, a paper-based zinc-air battery that takes advantage of a hollow channel structure is reported. Unlike conventional paper-based metal-air batteries and fuel cells that tightly immobilize the electrode on the paper channel, a hollow channel layer containing potassium hydroxide solution electrolyte is sandwiched between the electrodes and paper channel layer. This novel zinc-air battery is capable of delivering a peak power density of 102 mW cm-2, surpassing state-of-the-art paper-based power sources. The superior power density originates from the boosted electrochemically active surface area of the cathode, which enhances the oxygen reduction reaction kinetics.

Metal-Organic Framework-Derived Fe-Doped Co1.11 Te2 Embedded in Nitrogen-Doped Carbon Nanotube for Water Splitting

A rational design is reported of Fe-doped cobalt telluride nanoparticles encapsulated in nitrogen-doped carbon nanotube frameworks (Fe-Co_1.11 Te₂ @NCNTF) by tellurization of Fe-etched ZIF-67 under a mixed H₂ /Ar atmosphere. Fe-doping was able to effectively modulate the electronic structure of Co_1.11 Te₂ , increase the reaction activity, and further improve the electrochemical performance. The optimized electrocatalyst exhibited superior hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) performances in an alkaline electrolyte with low overpotentials of 107 and 297 mV with a current density of 10 mA cm^-2 , in contrast to the undoped Co_1.11 Te₂ @NCNTF (165 and 360 mV, respectively). The overall water splitting performance only required a voltage of 1.61 V to drive a current density of 10 mA cm^-2 . Density function theory (DFT) calculations indicated that the Fe-doping not only afforded abundant exposed active sites but also decreased the hydrogen binding free energy. This work provided a feasible way to study non-precious-metal catalysts for an efficient overall water splitting.

Recent Advances on Self-Supported Arrayed Bifunctional Oxygen Electrocatalysts for Flexible Solid-State Zn-Air Batteries

Flexible solid-state Zn-air batteries have been rapidly developed benefiting from the uprising demand for wearable electronic devices, wherein the air electrode integrated with efficient bifunctional oxygen electrocatalysts plays an important role to achieve high performance. Binder-free self-supported bifunctional catalysts can provide large active surface area, fast electron transport path, easy ion diffusion, and excellent structural stability and flexibility, thus acting as promising flexible air cathodes. In this review, recent advances on the application of nanoarrayed electrocatalysts as air cathodes in flexible Zn-air batteries are reviewed. Especially, various types of bifunctional oxygen electrocatalysts, including carbonaceous material arrays, transition metal compound arrays, transition metal/carbon arrays, transition metal compound/carbon arrays, and other hybrid arrays, are discussed. The applications of flexible Zn-air batteries with two configurations (i.e., planar stacks and cable fibers) are also introduced. Finally, perspectives on the optimization of arrayed air cathodes for future development to achieve high-performance flexible Zn-air batteries are shared.

Recent advances in the template-confined synthesis of two-dimensional materials for aqueous energy storage devices

The template-confined synthesis strategy is a simple and effective methodology to prepare two-dimensional nanomaterials. It has multiple advantages including green process, controllable morphology and adjustable crystal structure, and therefore, it is promising in the energy storage realm to synthesize high-performance electrode materials. In this review, we summarize the recent advances in the template-confined synthesis of two-dimensional nanostructures for aqueous energy storage applications. The material design is discussed in detail to accommodate target usage in aqueous supercapacitors and zinc metal batteries. The remaining challenges and future prospective are also covered.

MOF-derived hierarchical 3D bi-doped CoP nanoflower eletrocatalyst for hydrogen evolution reaction in both acidic and alkaline media

A 3D hierarchical Bi-doped CoP nanoflowers electrocatalyst is developed based on a MOF self-sacrifice strategy. The 3% Bi/CoP catalyst delivers a current density of 10 mA cm⁻² at low overpotentials of 122 mV in alkaline electrolyte and 150 mV in acidic electrolyte.

Facile synthesis of Co-Fe-B-P nanochains as an efficient bifunctional electrocatalyst for overall water-splitting

Design of cost-effective bifunctional electrocatalysts for both the oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) is vital for developing hydrogen energy for the future. Herein, a cost-effective phosphorus-doped Co-Fe-B material with chain-like structure (denoted as Co1-Fe1-B-P) is reported as an efficient and novel bifunctional electrocatalyst for the OER and HER, and was produced via a facile water-bath synthesis and subsequent phosphorization. For the OER, the as-prepared Co1-Fe1-B-P nanochains require an extremely low overpotential of about 225 mV at 10 mA cm-2 and possess a small Tafel slope of 40 mV dec-1 in alkaline media. Impressively, the HER properties of Co1-Fe1-B-P nanochains are superior to those of P-free Co-Fe-B in terms of overpotential at 10 mA cm-2 (173 mV vs. 239 mV) and kinetic Tafel slope (96 mV dec-1vs. 105 mV dec-1). The synergetic effect between Co-Fe-B and doped-P is mainly responsible for the satisfactory bifunctional performance, while the one-dimensional (1D) chain-like structure endows Co1-Fe1-B-P with abundant catalytically active sites that enhance the atom utilization efficiency. Moreover, the developed Co1-Fe1-B-P nanochains can be simultaneously utilized as both the cathode and anode for overall water-splitting, which requires a cell voltage of only 1.68 V to deliver 10 mA cm-2. This work provides a feasible and promising protocol to realize metal borides as efficient electrocatalysts in energy-related applications.