Differences in bulk and microscale yttrium speciation in coal combustion fly ash

Rare Earth Element Speciation in Coal and Coal Combustion Byproducts: A XANES and EXAFS Study

Transitioning to a low-carbon economy, necessary to mitigate the impacts of anthropogenic climate change, will lead to a significant increase in demand for critical minerals such as rare earth elements (REE). Meeting these raw materials requirements will be challenging, so there is increasing interest in new sources of REE including coal combustion byproducts (CCBs). Extraction of REE from CCBs can be advantageous as it involves reusing a waste product, thereby contributing to the circular economy. While a growing body of literature reports on the abundance of REE in CCBs globally, studies examining the key factors which control their recovery, including speciation and mode of occurrence, are lacking. This study employed synchrotron-based X-ray absorption spectroscopy to probe the speciation and local bonding environment of yttrium in coals and their associated CCBs. Linear Combination Fitting identified silicate and phosphate minerals as the dominant REE-bearing phases. Taken together with the results of extended X-ray absorption fine structure (EXAFS) curve fitting, we find there is minimal transformation in the REE host phase during combustion, indicating it is transferred in bulk from the coals to the CCBs. Accordingly, these findings can be incorporated into the development of an efficient, environmentally conscious recovery process.

Nanoscale heterogeneity of arsenic and selenium species in coal fly ash particles: analysis using enhanced spectroscopic imaging and speciation techniques

Coal combustion byproducts are known to be enriched in arsenic (As) and selenium (Se). This enrichment is a concern during the handling, disposal, and reuse of the ash as both elements can be harmful to wildlife and humans if mobilized into water and soils. The leaching potential and bioaccessibility of As and Se in coal fly ash depends on the chemical forms of these elements and their association with the large variety of particles that comprise coal fly ash. The overall goal of this research was to determine nanoscale and microscale solid phase mineral associations and oxidation states of As and Se in fly ash. We utilized nanoscale 2D imaging (30-50 nm spot size) with the Hard X-ray Nanoprobe (HXN) in combination with microprobe X-ray capabilities (∼5 μm resolution) to determine the As and Se elemental associations. Speciation of As and Se was also measured at the nano- to microscale with X-ray absorption spectroscopy. The enhanced resolution of HXN showed As and Se as either diffusely located around or comingled with Ca- and Fe-rich particles. The results also showed nanoparticles of Se attached to the surface of fly ash grains. Overall, a comparison of As and Se species across scales highlights the heterogeneity and complexity of chemical associations for these trace elements of concern in coal fly ash.

From Ashes to Riches: Microscale Phenomena Controlling Rare Earths Recovery from Coal Fly Ash

Coal fly ash is an alternative source of rare earth elements (REEs), which are critical in modern energy and electronic technologies. Current hydrometallurgical processes, however, yield variable recovery rates because of the limited understanding of the microscale phenomena controlling the extraction of REEs from fly ash. This work investigates the microscale processes that dictate the recovery of REEs from ash particulates via a spatiochemical analysis. We find that REE-bearing minerals are hosted in three modes with distinct recovery mechanisms: (i) REEs encapsulated in dense particles are recovered via the cation exchange between matrix metals (Al, Ca, Mg, etc.) and solution cations, (ii) REEs within permeable particles are recovered via intraparticle pore-scale fluid flow, and (iii) discrete and surface-bound REE-bearing minerals are recovered via direct exposure to reagents. The role of metal content and the limiting transport mechanisms are further probed for dense particles, the predominant mode of occurrence. This study highlights, for the first time, how the morphology and the elemental makeup of the ash matrix play a critical role in the accessibility of REEs, furthering the knowledge base required for the design of cost-effective and environmentally benign REEs recovery techniques.

Multiscale imaging on Saxifraga paniculata provides new insights into yttrium uptake by plants

Yttrium (Y) has gained importance in high tech applications and, together with the other rare earth elements (REEs), is also considered to be an emerging environmental pollutant. The alpine plant Saxifraga paniculata was previously shown to display high metal tolerance and an intriguing REE accumulation potential. In this study, we analysed soil grown commercial and wild specimens of Saxifraga paniculata to assess Y accumulation and shed light on the uptake pathway. Laser ablation inductively coupled plasma mass spectrometry and synchrotron-based micro X-ray fluorescence spectroscopy was used to localise Y within the plant tissues and identify colocalized elements. Y was distributed similarly in commercial and wild specimens. Within the roots, Y was mostly located in the epidermis region. Translocation was low, but wild individuals accumulated significantly more Y than commercial ones. In plants of both origins, we observed consistent colocalization of Al, Fe, Y and Ce in all plant parts except for the hydathodes. This indicates a shared pathway during translocation and could explained by the formation of a stable organic complex with citrate, for example. Our study provides important insights into the uptake pathway of Y in S. paniculata, which can be generalised to other plants.

Characterisation of rare earth elements and toxic heavy metals in coal and coal fly ash

Due to increasing demand for rare earth elements (REE), growing concerns over their sustainability, and domination of their supply by China, coal fly ash has recently emerged as a viable target for REE recovery. With billions of tonnes in repositories and still more being generated across the globe, it is necessary to develop environmentally friendly and economical extraction technologies for the recovery of the REEs from coal fly ash, and to consider the environmental implications of such a recovery process. This study reports characterisation of Nigerian simulant coal fly ash, and investigates the distribution and leaching of the REEs and U, Th, As, Cr, Cd and Pb from these materials using ethanoic acid. Significant amounts (14% to 31%) of the REEs were recovered in the acid-soluble fraction of a sequential extraction procedure using ethanoic acid. While the greatest amounts of U (53% to 62%) and Th (89% to 96%) were recovered in the stable residual fraction, significant amounts (3% to 13%) of U were recovered in the acid-soluble fraction. As was the most enriched element in the mobile acid-soluble fraction (46% to 60%), followed by Cd (15% to 34%). These results demonstrate that REEs contained within coal fly ash - especially those sourced from coal-fired power plants burning coal at temperatures between 700 °C and 1100 °C - can be recovered through an environmentally friendly procedure using the cost-effective heap leaching method, with ethanoic acid or the more cheaply-available vinegar as lixiviant. These results are also valuable for cost evaluation of rare earths recovery from coal fly ash generated by fluidised bed combustion coal fired power plants, and the development of methodologies for coal fly ash management.

Integrative Study Assessing Space and Time Variations with Emphasis on Rare Earth Element (REE) Distribution and Their Potential on Ashes from Commercial (Colombian) Coal

The increasing demand for rare earth elements (REEs), which is associated with their economic importance and the supply risk, has motivated the research for alternative secondary sources of these elements. Coal and coal combustion ash have been pointed out as promising REE raw materials. This research seeks to understand REE fractionation, from feed coals to ashes, considering seasonal variations, and to assess the trends within the ash fractions that can be used for further beneficiation processes. Colombian commercial feed coals, combustion ashes, and their respective fractions were sampled from a Portuguese power plant and were characterized via petrographical, mineralogical, and chemical analyses. The total REE concentrations in the feed coals studied range between 6.97 and 23.15 ppm, while, in the ashes, they vary from 159.9 to 266.6 ppm. Fly ash (FA) from electrostatic precipitator (ESP) presented higher concentrations than the bottom (BA) and economizer (ECO) ashes. Furthermore, REEs and the LREE/HREE ratio increased slightly towards the back rows of the ESP. In the feed coals, the REEs are significantly correlated with ash, and they occur in micrometric phosphate minerals intermixed with clays. In the ashes, the REEs were mostly detected in micrometric particles, with P and Al-Si as the major components. The results from the fractioned samples show that the REEs were enriched in the fine (<25 µm) and nonmagnetic fractions of the ESP FA. A single trial combining sieving and magnetic separation enabled the attainment of a REE recovery of 53%, and a final enrichment factor of 1.25. Coal combustion ashes and their respective size fractions are promising REE raw materials; however, the REE oxide concentrations are below the economical cutoff of 1000 ppm.

A Comprehensive Review of Rare Earth Elements Recovery from Coal-Related Materials

Many studies have been published in recent years focusing on the recovery of rare earth elements (REEs) from coal-related materials, including coal, coal refuse, coal mine drainage, and coal combustion byproducts particularly fly ash. The scientific basis and technology development have been supported by coal geologists and extractive metallurgists, and through these efforts, the concept has progressed from feasibility assessment to pilot-scale production over the last five years. Physical beneficiation, acid leaching, ion-exchange leaching, bio-leaching, thermal treatment, alkali treatment, solvent extraction, and other recovery technologies have been evaluated with varying degrees of success depending on the feedstock properties. In general, physical beneficiation can be a suitable low-cost option for preliminary upgrading; however, most studies showed exceedingly low recovery values unless ultrafine grinding was first performed. This finding is largely attributed to the combination of small RE-bearing mineral particle size and complex REE mineralogy in coal-based resources. Alternatively, direct chemical extraction by acid was able to produce moderate recovery values, and the inclusion of leaching additives, alkaline pretreatment, and/or thermal pretreatment considerably improved the process performance. The studies reviewed in this article revealed two major pilot plants where these processes have been successfully deployed along with suitable solution purification technologies to continuously produce high-grade mixed rare earth products (as high as +95%) from coal-based resources. This article presents a systematic review of the recovery methods, testing outcomes, and separation mechanisms that are involved in REE extraction from coal-related materials. The most recent findings regarding the modes of occurrence of REEs in coal-related materials are also included.

Comprehensive Understandings of Rare Earth Element (REE) Speciation in Coal Fly Ashes and Implication for REE Extractability

In recent years, recovery of rare earth elements (REEs) from coal fly ashes (CFAs) has been considered as a promising resource recovery option. Yet, quantitative information on REE speciation in CFAs and its correlation with REE extractability are not well established. This study systematically investigated the REE speciation-extractability relationship in four representative CFA samples by employing multiple analytical and spectroscopic techniques across the micro to bulk scale and in combination with thermodynamic calculations. A range of REE-bearing phases are identified, such as REE oxides, REE phosphates, apatite, zircon, and REE-bearing glass phase. REEs can occur as discrete particles, as particles encapsulated in the glass phase, or distribute throughout the glass phase. Although certain discrepancies exist on the REE speciation quantified by X-ray adsorption spectroscopy and acid leaching due to intrinsic limitations of each method, both approaches show significant fractions of REE oxides, REE phosphates, apatite, and REE-bearing Fe oxides. This study contributes to an in-depth understanding of the REE speciation-distribution-extractability relationship in CFAs and can help identify uncertainties associated with the quantification of REE speciation. It also provides a general methodology for future studies on REE speciation in complex environmental samples and a knowledge basis for the development of effective REE recovery techniques.

Selective Recovery of Rare Earth Elements from Coal Fly Ash Leachates Using Liquid Membrane Processes

Coal combustion residues and other geological waste materials have been proposed as a resource for rare earth elements (REEs, herein defined as the 14 stable lanthanides, yttrium, and scandium). The extraction of REEs from residues often generate acidified leachates that require highly selective separation methods to recover the REEs from other major soluble ions in the leachates. Here, we studied two liquid membrane processes (liquid emulsion membranes, LEM, and supported liquid membranes, SLM) and compared them to standard solvent extraction techniques for selective recovery and concentration of REEs from a leachate of coal fly ash. All separation methods involved an organic solution of di(2-ethylhexyl)phosphoric acid dissolved in kerosene or mineral oil and an acid strippant solution of 5 M nitric acid for the liquid-based separations. The LEM configuration, which separated REEs by immersing an acid-in-oil emulsion in the ash leachate, resulted in similar recovery percentages of individual REEs as the conventional solvent extraction approach. The recovery of REEs in the SLM configuration, which involved the impregnation of the solvent in a hydrophobic membrane, was slower than the LEM process. However, the SLM process was notably more selective for the heavy (and higher value) REEs, while the conventional extraction and LEM processes were more selective for the light REEs. A flux-based model of the extraction processes suggested that recovery rates were limited by REE affinity for the solvent chelator in the SLM, while the rates of REEs separation via LEM were limited by diffusive mass transfer across the liquid membrane. Altogether, these results help to identify specific steps in the recovery process that future work should target in the development of scalable liquid membrane separations for REE recovery.

Nano-Scale Rare Earth Distribution in Fly Ash Derived from the Combustion of the Fire Clay Coal, Kentucky

Fly ash from the combustion of eastern Kentucky Fire Clay coal in a southeastern United States pulverized-coal power plant was studied by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and selected area electron diffraction (SAED). TEM combined with elemental analysis via energy dispersive X-ray spectroscopy (EDS) showed that rare earth elements (REE; specifically, La, Ce, Nd, Pr, and Sm) were distributed within glassy particles. In certain cases, the REE were accompanied by phosphorous, suggesting a monazite or similar mineral form. However, the electron diffraction patterns of apparent phosphate minerals were not definitive, and P-lean regions of the glass consisted of amorphous phases. Therefore, the distribution of the REE in the fly ash seemed to be in the form of TEM-visible nano-scale crystalline minerals, with additional distributions corresponding to overlapping ultra-fine minerals and even true atomic dispersion within the fly ash glass.