Migration and transformation of Pb, Cu, and Zn during co-combustion of high-chlorine-alkaline coal and Si/Al dominated coal

Shaerhu (SEH) coal is abundant in Xinjiang, China. The utilization of SEH suffers from severe ash deposition, slagging, and fouling problems due to its high-chlorine-alkaline characteristics. The co-combustion of high-alkaline coal and other type coals containing high Si/Al oxides has been proven to be a simple and effective method that will alleviate ash-related problems, but the risk of heavy metals (HMs) contamination in this process is nonnegligible. Hence, the volatilization rates and chemical speciation of Pb, Cu, and Zn in co-combusting SEH and a high Si/Al oxides coal, i.e., Yuanbaoshan (YBS) coal were investigated in this study. The results showed that the addition of SEH increased the volatilization rates of Pb, Cu, and Zn during the co-combustion at 800°C from 23.70%, 23.97%, and 34.98% to 82.31%, 30.01%, and 44.03%, respectively, and promoted the extractable state of Cu and Zn. In addition, the interaction between SEH and YBS inhibited the formation of the Pb residue state. SEM-EDS mapping results showed that compared to Zn and Cu, the signal intensity of Pb was extremely weak in regions where some of the Si and Al signal distributions overlap. The DFT results indicated that the O atoms of the metakaolin (Al2O3⋅2SiO2) (001) surface were better bound to the Zn and Cu than Pb atoms after adsorption of the chlorinated HMs. These results contribute to a better understanding of the effects of high-alkaline coal blending combustion on Pb, Cu, and Zn migration and transformation.

Mitigating ash-related alkali and heavy metals emissions in rotary kiln through oxygen-carrier-aided combustion of waste

Rotary kiln (RK) incineration technology gains prominence in waste management, aiming to reduce pollution, recover energy, and minimize waste. Oxygen-carrier (OC)-aided incineration of waste in the RK demonstrates notable benefits by enhancing oxygen distribution uniformity and facilitating fuel conversion. However, the effects of OC on ash-related alkali and heavy metals during waste incineration in the RK remain unknown. In this study, manganese ore and ilmenite as OCs are introduced into RK during waste combustion, focusing on their effects on the bottom ashes and the behavior of alkali and heavy metals. Results show that manganese ore exhibits a decreasing reactivity due to oxygen depletion during the conversion from Mn2O3 to Mn3O4, while ilmenite maintains good reactivity due to sustained enrichment of Fe2O3 on the particles even after multiple cycles in RK. The porous structure on the surface of OCs particles verifies the cyclic reaction involving oxidation by air and reduction by fuel as OCs move between the active and passive layers of the bed. The porous OCs particles offer abundant adsorption sites for K from the gaseous phase, with surface-deposited K migrating into the particles and enhancing the OCs' capacity for K adsorption. Adding OCs promotes the formation of stable, less volatile compounds of heavy metals (As, Cr, Pb, and Zn) and enhances their retention in bottom ash while ensuring the leaching toxicity remains below Chinese national standard limits. This study enhances the understanding of OCs in incineration, guiding vital references for waste management practices and environmental sustainability.

Use of municipal solid waste incineration (MSWI) bottom ash as a permeable subgrade material: An experimental and mechanism study

As a traditional method of waste treatment, municipal solid waste incineration (MSWI) has become one of the main methods of urban waste treatment. However, as a byproduct of MSWI, a large amount of MSWI bottom ash is not reused in current practice. This study innovatively posits MSWI bottom ash as an eco-friendly adsorbent rather than a pollutant, exploring its potential application as a permeable subgrade material. The results reveal that MSWI bottom ash exhibits promising properties to serve as a permeable subgrade material to achieve the permeability and improve the sustainability for subgrade. Due to the arrangement of its particles, it shows excellent performance in shear strength and permeability, which are comparable to or surpass those of sandy soils. The average pore width of 14.200 nm allows heavy metal substances to be encapsulated within the matrix, significantly reducing their leachability, thereby aligning with environmental friendliness standards. Its adsorption capacity is about 6.60 mg/g, and the adsorption capacity per volume is 3.66 times and 2.04 times that of fly ash and clay, respectively. The mechanism analysis shows that the adsorption process is monolayer heterogeneous adsorption. This paper presents a novel perspective on reusing MSWI bottom ash and provides evidence supporting its effective utilization as a permeable subgrade material, offering substantial environmental benefits through enhanced adsorption ability.Implications: Municipal solid waste incineration (MSWI) is a common method for municipal solid waste treatment, while the MSWI bottom ash is often not reused. This paper explored the explores the feasibility of using MSWI bottom ash as a permeable road base material. The results show that the particle arrangement enables excellent shear strength and permeability, comparable to sandy soil. It meets safety requirements for the leaching of heavy metals and acts as an adsorbent for pollutants leaching from permeable pavements. Furthermore, the mechanisms underlying these behaviors of MSWI were confirmed by microstructural and mineralogical analyses. These indicate that MSWI bottom ash has great potential as a permeable road base material. This paper provides a clear understanding of the physical, mechanical and environmental properties of MSWI bottom ash, which can promote its reuse in practice.

Preparation of geopolymer based on municipal solid waste incineration fly ash-phosphorus slag and its function for solidification of heavy metals

Municipal solid waste incineration fly ash (MSWIFA) contains potential contaminants and needs to be efficiently solidified/stablized and so should be managed properly. To achieve this goal, alkali-activated MSWIFA and phosphorus slag (PS) based geopolymer solidified bodies were investigated. Therefore, the mechanical properties of the solidified body, heavy metal leaching characteristics, heavy metal chemical forms, and heavy metal solidification/stabilization mechanisms were also analyzed. The results show that: The addition of an appropriate amount of PS can promote the strength development of a solidified body. When the mass ratio of MSWIFA to PS is 7:3, the strength of the solidified body reaches 22.8 MPa at 90d curing age, which is 5.3 times higher than that of the unmodified material. The MSWIFA/PS immobilized Zn 99.9 %, Pb 99.4 % and Cd 99.8 % in 60 day leaching tests. Meanwhile, PS can significantly increase the proportion of chemically stabilized forms of heavy metals in the solidified body. PS affects on the hydration process of the solidified body. When the mass fraction of PS doping was 30 %, the main hydration products of the solidified body were calcium silicate hydrate (C-S-H) and calcium alumina (AFt). When the mass fraction of PS is 50 %, the main hydration products are calcium aluminosilicate hydrate (C-A-S-H), sodium aluminosilicate hydrate (N-A-S-H), and AFt. These hydration products have good solidification effects on heavy metals. Therefore, it can be concluded that the MSWIFA/PS solidified body is an environmentally friendly and efficient binder.

Characterization of novel polysulfide polymer coated fly ash and its application in mitigating diffusion of contaminants

Fly ash consists of a considerable amount of hazardous elements with high mobility, posing substantial environmental risks during storage in surface impoundments and landfills. This hinders its efficient reuse in construction or material industries. To enhance the versatility of fly ash applications, a novel surface modification technique, termed SuMo, has been developed to create a hydrophobic polysulfide polymer coating on the surface of fly ash particles. The physicochemical properties of SuMo fly ash samples were examined using atomic force microscopy (AFM), environmental scanning electron microscopy (ESEM), thermal gravimetric analysis (TGA), Fourier Transform Infrared spectroscopy (FTIR), and leaching of hazardous elements was tested under practical environmental conditions (pH 4-12) based on the EPA's leaching environmental assessment framework (LEAF). The successful coating of polysulfide polymer on fly ash surface was verified through an increased percentage of C, S, and O in elemental mapping, coupled with the identification of S-O, CO, and C-H functional groups consistent with the chemical structure of polysulfide polymer. While the SuMo fly ash particles maintained their spherical shape, they exhibited increased surface roughness, robust hydrophobicity, and thermal stability up to 250 °C. Notably, owing to the coating's resilience against water leaching, the SuMo fly ash demonstrated a substantial reduction (up to 60-fold) in leachate concentrations of multiple concerning elements, including B, Be, Ba, Mn, Zn, As, Cr, Hg, etc., under various pH conditions compared to the uncoated fly ash. Furthermore, the polysulphide polymer coating effectively prevented Hg volatilization from fly ash below 163 °C. This study highlights the efficacy of the developed polysulfide polymer coating in mitigating the diffusion of hazardous elements from fly ash, thereby enhancing its potential reutilization in material, construction, and agriculture industries.

Environmental performance of unfired bricks produced from co-disposal of mine tailings and municipal solid waste incineration fly ash based on comprehensive leaching tests

The potential leaching of heavy metals is a crucial concern for construction materials produced from solidification/stabilization (S/S) treatment of wastes. This study comprehensively evaluated the leaching characteristics of heavy metals from the unfired bricks produced from co-disposal of Pb-Zn mine tailings and municipal solid waste incineration fly ash using batch, sequential, and semi-dynamic leaching tests. The results show that S/S treatment drastically reduced the leachability of heavy metals from the unfired bricks through lowering their distribution in the acid-soluble fraction. The effective diffusion coefficients of heavy metals within unfired bricks were all below 1.55 × 10-13 cm2/s, which is indicative of low mobility in the environment. The release of heavy metals from the unfired bricks was primarily governed by diffusion and dissolution. Slaking treatment of fly ash significantly reduced the leaching of heavy metals from the unfired bricks due to their improved structural integrity and compactness, which minimizes the surface area in the solid matrix accessible by the leaching medium. The leachability indices of heavy metals within the unfired bricks ranged from 13.12 to 18.10, suggesting that they are suitable for "controlled utilization" in specific scenarios. Compared to untreated mine tailings, converting them into unfired bricks could reduce the releases of heavy metals by several to hundreds of folds. These findings demonstrate that S/S can be an effective and sustainable strategy for co-disposal of mining tailings and incineration fly ash to produce construction materials with sound long-term environmental performance.

Analysis of composition characteristics and treatment techniques of municipal solid waste incineration fly ash in China

The rapid development of the economy and society is causing an increase in the amount of municipal solid waste (MSW) produced by people's daily lives. With the strong support of the Chinese government, incineration power generation has steadily become the primary method of treating MSW, accounting for 79.86%. However, burning produces a significant amount of municipal solid waste incineration fly ash (MSWI-FA), which contains heavy metals, soluble chlorine salts, and dioxins. China's MSWI-FA yield increased by 8.23% annually to 7.80 million tons in 2022. Besides, the eastern region, especially the southeastern coastal region, has the highest yield of MSWI-FA. There are certain similarities in the chemical characteristics of MSWI-FA samples from Northeast, North, East, and South China. Zn and CaO have the largest amounts of metals and oxides, respectively. The Cl content is about 20 wt%. This study provides an overview of the techniques used in the thermal treatment method, solidification and stabilization, and separation and extraction of MSWI-FA and compares their benefits and drawbacks. In addition, the industrial applications and standard requirements of landfill treatment and resource utilization of MSWI-FA in China are analyzed. It is discovered that China's resource utilization of MSWI-FA is insufficient through the study on the fly ash disposal procedures at a few MSW incineration facilities located in the economically developed Guangdong Province and the traditional industrial city of Tianjin. Finally, the prospects for the disposal of MSWI-FA were discussed.

Effect of long-term dry-wet circulations on the Solidification/stabilization of Municipal solid waste incineration fly ash using a novel cementitious material

Solidification/stabilization (S/S) is a typical technique to immobilize toxic heavy metals in Municipal solid waste incineration fly ash (MSWI FA). This study utilized blast furnace slag, steel slag, desulfurization gypsum, and phosphoric acid sludge to develop a novel metallurgical slag based cementing material (MSCM). Its S/S effects of MSWI FA and long-term S/S effectiveness under dry-wet circulations (DWC) were evaluated and compared with ordinary Portland cement (OPC). The MSCM-FA block with 25 wt.% MSCM content achieved 28-day compressive strength of 9.38 MPa, indicating its high hydration reactivity. The leaching concentrations of Pb, Zn and Cd were just 51.4, 1895.8 and 36.1 μg/L, respectively, well below the limit standard of Municipal solid wastes in China (GB 16889-2008). After 30 times' DWC, leaching concentrations of Pb, Zn and Cd for MSCM-FA blocks increased up to 130.7, 9107.4 and 156.8 μg/L, respectively, but considerably lower than those for OPC-FA blocks (689, 11,870.6 and 185.2 μg/L, respectively). The XRD and chemical speciation analysis revealed the desorption of Pb, Zn and Cd attached to surface of C-S-H crystalline structure during the DWC. The XPS and SEM-EDS analysis confirmed the formation of Pb-O-Si and Zn-O-Si bonds via isomorphous replacement of C-A-S-H in binder-FA blocks. Ettringite crystalline structure in OPC-FA block was severely destructed during the DWC, resulting in the reduced contents of PbSO4 and CaZn2Si2O7·H2O and the higher leachability of Pb2+ and Zn2+.

Preparation and characterization of P-type zeolite for adsorption of Cr3+, Ni2+, and Co2

Acid-washed coal fly ash (AW-CFA) was subjected to wet grinding activation followed by hydrothermal crystallization to synthesize P zeolite (FAZ-P). The FAZ-P obtained at 120 °C for 24 h exhibited a maximum relative crystallinity of 93.15% and was employed for the adsorption of Cr3+, Ni2+, and Co2+ from aqueous solutions. The zeolitization of coal fly ash (CFA) leads to an increase in specific surface area to 44.00 m2/g, resulting in the formation of nano-sized P zeolite crystals with uniformly narrow fissures and sizes within the range of 10-30 nm. Adsorption experimental results indicate that FAZ-P exhibits maximum adsorption capacities of 49.03 mg/g for Cr3+, 22.20 mg/g for Ni2+, and 27.25 mg/g for Co2+. The adsorption equilibrium data for both mixed and single-metal ion solutions conform to the Langmuir model, with the affinity sequence for heavy metal ions being Cr3+  > Co2+  > Ni2+. The pseudo-first-order and pseudo-second-order kinetic models effectively described the adsorption behavior of Cr3+, Ni2+, and Co2+. Increasing the initial pH value of the solution significantly enhanced the adsorption capacity of the adsorbent for heavy metal ions. The removal mechanism of metal ions involves both adsorption and ion exchange processes. The thermodynamic parameters indicated that the adsorption process was spontaneous and endothermic.

Solidification/stabilization and optimization of municipal solid waste incineration fly ash with aluminosilicate solid wastes

Alkali-activation is an effective municipal solid waste incineration fly ash (MSWIFA) solidification/stabilization (S/S) technology. However, the characteristics of calcium-rich silica-poor aluminum phase in MSWIFA easily cause the structural instability and contamination of alkali activated MSWIFA S/S bodies. Therefore, the aluminosilicate solid wastes are used in this work to optimize the immobilization and structural properties. Results showed that incorporation of aluminosilicate solid wastes significantly improved the compressive strength and heavy metals pollution toxicity of MSWIFA S/S bodies. Compared to alkali activated MSWIFA, the compressive strength of S/S bodies with addition of coal fly ash, silica fume and granulated blast furnace slag improved by 31.0%, 47.6% and 50.8% when the curing time was 28 days, respectively. Leachability of Pb, Zn and Cd in these alkali activated MSWIFA S/S bodies was far below the threshold value specified in Standard GB16889. Aluminosilicate solid wastes provided abundant Si/Al structural units, and some new phases such as ettringite(AFt, 3CaO⋅Al2O3⋅3CaSO4⋅32H2O), calcium sulfoaluminate hydrate (3CaO⋅Al2O3⋅CaSO4⋅12H2O) and Friedel's salt (CaO⋅Al2O3⋅CaCl2⋅10H2O) can be detected in S/S matrix with aluminosilicate solid wastes, along comes increased the amount of the amorphous phases. Lower Ca/Si molar ratio tended to form the network structure gel similar to tobermorite with higher polymerization degree. Meanwhile, the silica tetrahedron of the gels changed from the oligomerization state like island to the hyperomerization state like chain, layer network or three-dimensional structure, and average molecular chain length increased. These findings provide theoretical basis for structural properties optimization and resource utilization of MSWIFA S/S matrices.

From waste to catalyst: Growth mechanisms of ZSM-5 zeolite from coal fly ash & rice husk ash and its performance as catalyst for tetracycline degradation in fenton-like oxidation

Coal fly ash (CFA), an industrial solid waste, can be utilized to synthesize Zeolite Socony Mobil-5 (ZSM-5) by incorporating an external silica source. In this study, a series of ZSM-5 zeolites were synthesized using rice husk ash (RHA) as the primary silica source and CFA as the primary aluminum source under controlled hydrothermal reaction conditions, and the growth mechanism of ZSM-5 was investigated. The process of ZSM-5 growth was featured by the transformation of hyperpoly silico-aluminate in CFA and RHA into monomers. These monomers formed crystal nuclei connected in a five-membered ring structure under the influence of Tetrapropyl ammonium hydroxide (TPAOH). The surplus monomeric silica-aluminate grew on the nucleus surface due to the addition of the silica source within RHA (RHA-SiO2), ultimately resulting in the development of ZSM-5 zeolite. Characterization results demonstrated that RHA-SiO2 exhibited favorable physical and chemical properties during the ZSM-5 synthesis, with a crystallinity of 99.03%, a specific surface area of 321.19 m2/g, a weight loss of only 3.06% at 800 °C and a total acidity of 0.65 mmol/g. To evaluate the catalytic performance of ZSM-5, Fe/Cu-modified ZSM-5 was developed and used as the catalyst for the degradation of tetracycline (TC) in Fenton-like oxidation. The results indicated that Fe/Cu-ZSM-5 exhibited excellent activity and stability as the catalyst for TC degradation and mineralization. The maximum TC degradation rate reached 99.02% in 10 min and the TOC removal could be up to 69.32% in 2 h. Characterization results indicated that the Fe/Cu ions redox cycle accelerated the generation of active species (1O2 and ˙OH) in Fenton-like systems. The ZSM-5 zeolite synthesized from solid waste demonstrated superb stability and catalytic activity, leading to the effective removal of TC. Since real wastewater generally contains various pollutants, future research efforts should focused on multi-pollutant treatment.

Designing low-carbon fly ash based geopolymer with red mud and blast furnace slag wastes: Performance, microstructure and mechanism

In order to tackle the environmental problems induced by Portland cement production and industrial solid wastes landfilling, this study aims to develop novel ternary cementless fly ash-based geopolymer by recycling red mud and blast furnace slag industrial solid wastes. The fresh-state properties, mechanical strength, water permeability, phase assemblage and microstructure were systematically investigated to evaluate the performance variation and reveal the hydration mechanism for geopolymers with different mixing proportions. The results showed that a higher slag content or a lower red mud content could result in the higher fluidity and shorter setting time for fresh mixture. The existence of slag promoted the transformation of N-A-S-H to C-A-S-H gel, which contributed to higher compressive strength and better resistance to water penetration. However, an excessive incorporation of 30% red mud may impede the generation of N-A-S-H gel and form more flocculent-like loose hydrates, thus to mildly degrade the mechanical strength and anti-permeability. The synergetic utilization of red much and blast furnace slag in fly ash-based geopolymer led to much less CO2 emission compared with the condition that red much or slag was singly added, which demonstrated prominent environmental advantages for such kind of ternary cementless geopolymer with equivalent mechanical strength.

Wood fly ash and blast furnace slag management by alkali-activation: Trace elements solidification and composite application

Wood and biomass are burned in many industries as a sustainable energy source. The large quantities of fly ash produced must be landfilled, leading to environmental concerns. Precipitator wood fly ash (PFA) and ground granulated blast furnace slag (BFS) have been used in this study to prepare alkali-activated composites to manage and recycle the fly ash. After an essential characterization, the influence of parameters such as PFA and BFS content, alkaline activator content (silica moduli of 0, 0.82, 1.32), curing method, and curing duration on the mechanical, chemical, and microstructural properties of the samples have been studied through compressive strength, density, FTIR, and SEM-EDS investigations. The environmental safety and influence of polycondensation on heavy metal stabilization have been examined through ICP-MS. The results prove that oven and hydrothermal curing obtain the early age strength. Despite the variations of strength with duration and type of curing, the compressive strength of samples after 28 days of curing tends to close values for a constant PFA/BFS ratio, due to which the need for energy-intensive curing methods is addressed. ICP-MS shows that the composites can suitably solidify As, Cd, Ba, Cr, Pb, Mo, Se, Hg, Sr, Cu, and Zn. On the other hand, the composites were almost incapable of stabilizing Co and V. Unlike the case for mechanical properties; higher PFA content favours hazardous metal stabilization through polycondensation.

Converting ash into reusable slag at lower carbon footprint: Vitrification of incineration bottom ash in MSW-fueled demonstration-scale slagging gasifier

Globally waste incineration is becoming the predominant treatment method of solid waste. The largest fraction of solid residue of this process is incineration bottom ash (IBA) requiring further treatment before applications such as in the construction industry become feasible. In this study, vitrification of IBA was conducted in a demonstration-scale high-temperature slagging gasification plant fueled with MSW and biomass charcoal as a green auxiliary fuel. High IBA co-feeding rates of up to 491 kg/h (equivalent to 107% of MSW feeding rate) were achieved during the trials. A highly leaching-resistant slag immobilizing heavy metals in the glass-like amorphous structure and recyclable iron-rich metal granules were generated in the process. The heavy metal migration into the solid by-product fractions depended on the IBA feeding rates and process conditions such as cold cap temperature, charcoal-to-ash ratio, and gasifier temperature profile. Slaked lime and activated carbon powder were used in a dry flue gas treatment and stack gas emissions were kept well below Singapore's regulatory limits. Steam from the hot flue gas was generated in a boiler to drive a steam turbine. The application of biomass charcoal instead of fossil fuels or electricity lead to a lower carbon footprint compared to alternative vitrification technologies. The overall results reveal promising application of high temperature slagging gasification process for commercial-scale vitrification of IBA.

Multimedia Mercury Recovery from Coal-Fired Power Plants Utilizing N-Containing Conjugated Polymer Functionalized Fly Ash

To recover multimedia mercury from coal-fired power plants, a novel N-containing conjugated polymer (polyaniline and polypyrrole) functionalized fly ash was prepared, which could continuously adsorb 99.2% of gaseous Hg0 at a high space velocity of 368,500 h-1 and nearly 100% of aqueous Hg2+ in the solution pH range of 2-12. The adsorption capacities of Hg0 and Hg2+ reach 1.62 and 101.36 mg/g, respectively. Such a kind of adsorbent has good environmental applicability, i.e. good resistance to coexisting O2/NO/SO2 and coexisting Na+/K+/Ca2+/Mg2+/SO42-. This adsorbent has very low specific resistances (6 × 106-5 × 109 Ω·cm) and thus can be easily collected by an electrostatic precipitator under low-voltage (0.1-0.8 kV). The Hg-saturated adsorbent can desorb almost 100% Hg under relatively low temperature (<250 °C). Characterization and theoretical calculations reveal that conjugated-N is the critical site for adsorbing both Hg0 and Hg2+ as well as activating chlorine. Gaseous Hg0 is oxidized and adsorbed in the form of HgXClX(ad), while aqueous Hg2+ is adsorbed to form a complex with conjugated-N, and parts of Hg2+ are reduced to Hg+ by conjugated-N. This adsorbent can be easily large-scale manufactured; thus, this novel solid waste functionalization method is promising to be applied in coal-fired power plants and other Hg-involving industrial scenes.

Investigation of ash fusion characteristics on co-combustion of coal and biomass (straw, sludge, and herb residue) based on experimental and machine learning method

Co-combustion of coal and biomass has the potential to reduce the cost of power generation in plants. However, because of the high content of the alkali metal of biomass ash, co-combustion of these two fuels leads to unpredictable ash fusion temperature (AFT). This study conducted experiments to measure the AFT of straw, sludge, and herb residue when they were blended with coal at different ratios. Additionally, a machine learning algorithm called tuna swarm optimization (TSO) was employed to optimize the support vector regression (SVR) model to predict the softening temperature (ST) of samples. The results indicate that straw and sludge were found to be suitable for blending in small proportions, while herb residue was suitable for blending in larger proportions. In comparison to the traditional grid search optimization model, the TSO algorithm significantly enhances the prediction accuracy of both training and test sets, and improves the generalization ability of SVR.

Manufacturing non-sintered ceramsite from dredged sediment, steel slag, and fly ash for lightweight aggregate: production and characterization

Green and low-carbon materialization for dredged sediment (DS) is limited due to its low pozzolanic activity. In this study, a novel DS-based non-sintered lightweight aggregate (LWA) is developed by steel slag (SS) and fly ash (FA) activation. Process optimization is performed by the response surfaces, and the basic properties and characterization of the optimal product are investigated. Results indicated that the optimized design ceramic aggregate (ODCA) was prepared as follows: raw pellets comprising of 59.2% DS, 5% SS, 35.8% FA, 5% MK, 5% H2O2, and 2‰ foam stabilizer were activated by alkali activator (1.5 weight ratio of 14 M NaOH to water glass) and then cured at 80 °C and 95% humidity for 24 h. The basic and environmental performances of ODCA were in accordance with standards, whose bulk density was as low as 665.8 kg/m3, the high cylinder compressive strength was 6.143 MPa, and leaching concentrations of heavy metals were controllable. The regulation mechanism of LWA performances could be summarized as follows. SS and FA additives played the role for the mechanical strength enhancement and passivation of heavy metals, which promoted the formation of sillimanite, chabazite, and C-S-H / C-S-A-H gels in ODCA. The bulk density of ODCA was greatly reduced by H2O2 addition, where ODCA had an open-pore structure with a median pore size of 4969.75 nm. Note that C-S-H/C-S-A-H were the key hydration products to give ODCA light density and high mechanical strength, simultaneously.

Valorization of lead-zinc mine tailing waste through geopolymerization: Synthesis, mechanical, and microstructural properties

Lead-zinc mine tailing waste can have significant environmental impacts due to its potential for releasing toxic elements into the surroundings and contaminating local soil and water. This paper focuses on the valorization of lead-zinc mine tailing waste through geopolymerization, a sustainable process that can transform waste into useful building materials. Geopolymer matrixes with various mixtures of mine tailing (0-100 wt%), fly ash (0-100 wt%), and flue gas desulfurization (FGD) gypsum (0, 5, and 10 wt%) were synthesized using different activators such as sodium hydroxide (NaOH, 5, 10 M) and sodium silicate (waterglass, 0, 12.5 wt%). Visual inspection, unconfined compressive strength (UCS) testing, and microstructural analysis (e.g., X-ray diffractions, Fourier transforms infrared, and scanning electron microscopy) were employed for the physicochemical characterization of these geopolymers. The highest UCS value of 24.1 MPa was observed in a geopolymer specimen with 100 wt% fly ash and activated by 10 M NaOH and cured for 28 days. The blending of mine tailings would result in strength recession, e.g., the integrating of 25 wt% tailings showed a UCS of 12.3 MPa. The addition of 5 wt% gypsums can improve early strength development, particularly for matrixes with 50-75 wt% fly ash. But adding 10 wt% gypsums would lead to strength retrogression of the resulting geopolymers. The introduction of waterglass can also facilitate geopolymerization and improve strength development. However, the cointegrating of gypsum and waterglass can induce an antagonistic effect and lead to the collapse of the geopolymer specimens. The findings revealed that the strength and microstructural properties of geopolymer are determined by the matrix compositions, alkaline activators, etc. Effective regulation of these factors can produce geopolymer matrixes with high dimensional stability and UCS that well meet construction material standards. Overall, the study indicates that geopolymerization represents a viable and eco-friendly solution for valorizing lead-zinc mine tailing waste and gaining alternative building materials.

Characterization and stabilization of incineration fly ash from a new multi-source hazardous waste co-disposal system: field-scale study on solidification and stabilization

The multi-source hazardous waste co-disposal system, a recent innovation in the industry, offers an efficient approach for hazardous waste disposal. The incineration fly ash (HFA) produced by this system exhibits characteristics distinct from those of typical incineration fly ash, necessitating the use of adjusted disposal methods. This study examined the physicochemical properties, heavy metal content, heavy metal leaching concentration, and dioxin content of HFA generated by the new co-disposal system and compared them with those of conventional municipal waste incineration fly ash. This study investigated the solidification and stabilization of HFA disposal using the organic agent sodium diethyl dithiocarbamate combined with cement on a field scale. The findings revealed significant differences in the structure, composition, and dioxin content of HFA and FA; HFA contained substantially lower levels of dioxins than FA did. Concerning the heavy metal content and leaching; HFA exhibited an unusually high concentration of zinc, surpassing the permitted emission limits, making zinc content a critical consideration in HFA disposal. After stabilization and disposal, the heavy metal leaching and dioxin content of HFA can meet landfill disposal emission standards when a 1% concentration of 10% sodium diethyldithiocarbamate (DDTC) and 150% silicate cement were employed. These results offer valuable insights into the disposal of fly ash resulting from incineration of mixed hazardous waste.

Optimization of the adsorption performance of herbal residues as lanthanide ion-modified carriers for phosphate by fly ash and its application

In order to mitigate the harmful effects of eutrophication in water bodies, the applications of lanthanum-modified materials for phosphate removal from wastewater have attracted much attention. Unlike conventional adsorbents, plant wastes usually have poor adsorption abilities and are difficult to be reused for desorption of phosphate due to their small pore sizes and ununiform loading of modified ions. In this paper, a composite adsorbent (LC-MM) was synthesized by hydrothermal treatment of waste traditional Chinese medical materials (MMs) with load of lanthanum carbonate and co-heating treatment with coal fly ash (CFA), which was applied to remove phosphate from water. The results showed that maximum adsorption capacity of LC-MM was 52 mg g-1, and the LC-MM showed appreciable adsorption capacity of phosphate for agricultural wastewater in the presence of complex interfering ions and for urban surface waters with low phosphate concentrations. Five adsorption-desorption cycles showed good reusability. The mechanism study showed that the La3+ ions were more uniformly distributed on the surface of the absorbents with the introduction of Fe3+, Al3+, Mg2+ and Ca2+ ions in CFA. The ligand exchange between phosphate and carbonate, the internal spherical complexation formed by lanthanum ion and phosphate, and surface chemical precipitation attachment are the main reasons why the adsorption capacity of LC-MM approached or even surpassed that of conventional lanthanum-modified adsorbents. In conclusions, this work proposed an effective method for the modification of plant materials.

Preparation of municipal solid waste incineration fly ash/ granite sawing mud ceramsite and the morphological transformation and migration properties of chlorine

Municipal solid waste incineration (MSWI) fly ash is a hazardous waste containing high chlorine and harmful substances generated during the waste incineration disposal, and its resource utilization has a positive effect on reducing environmental pollution. In this study, the feasibility of preparing lightweight MSWI fly ash/granite sawing mud ceramsite (MG ceramsite) was investigated by evaluating the influence of Al2O3 addition, MSWI fly ash content and sintering temperature on the ceramsite properties. The microstructure of MG ceramsite was investigated by using SEM, the chlorine morphological transformation and migration behaviors were simultaneously explored by using the tube furnace experiment, XRD and XRF analyses. The experimental results show that the maximum MSWI fly ash content is about 30 wt%∼35 wt%, with the Al2O3 addition of at least 10 %. By controlling the MSWI fly ash content of 30 wt%, MG ceramsite can be obtained with bulk density of 986 kg/m3, cylindrical compressive strength of 19.67 MPa, 1 h water absorption of 0.31 %, and chlorine content of 0 after sintering at 1150 °C for 20 min. Chlorine in MG ceramsite enters into the tail gas or secondary fly ash in the form of chlorine salts and chlorine-containing gas when the sintering temperature is above 800 °C. The MG ceramsite prepared from MSWI fly ash meets the lightweight aggregate standard and are environmentally friendly. However, the disposal of tail gas and secondary fly ash needs attention when the MSWI fly ash is used as one of the main raw materials to prepare ceramsite.

Experimental study on solidification/stabilization of leachate sludge by sulfoaluminate cement and MSWI by-products

Leachate sludge is generated from the biochemical treatment sludge tank for disposing the leachate from landfill municipal solid waste (MSW). It has the characteristics of high water content and high organic matter content. Sulfoaluminate cement (SAC) is used as the main curing agent, and municipal solid waste incineration (MSWI) by-products are used as auxiliary curing agents to solidify/stabilize the leachate sludge. The influences of SAC content and MSWI by-products content on the strength and solidification mechanism of the leachate sludge are investigated by unconfined compressive strength (UCS) test and micro-observation tests. Moreover, the leaching concentration of heavy metals of the solidified samples is analyzed by leaching toxicity test. The results show that the UCS of the solidified samples increases with an increase in cement content. When the cement content is larger than 20%, the UCS of the solidified samples satisfies the strength requirement of landfill. The enhancing effect of bottom ash on the cement-solidified samples is slight. The fly ash is a good auxiliary curing agent for improving the UCS of cement-solidified samples, and the optimal dosage of fly ash is 5% and 15% for the solidified samples with 10 ~ 30% and 40 ~ 50% cement content, respectively. Ten percent fly ash can replace 10% cement to achieve better solidification effect for the solidified samples. The leaching concentration of heavy metals in the solidified sample with 30%/40% cement and 15% fly ash/bottom ash can satisfy the strength and leaching toxicity requirements of landfill. The immobilization of heavy metal of the cement and MSWI by-products solidified samples is mainly achieved through physical adsorption, physical encapsulation, ion exchange, and chemical precipitation.

A novel amine functionalized porous geopolymer spheres from municipal solid waste incineration fly ash for CO2 capture

Municipal solid waste (MSW) incineration fly ash (FA) is classified as hazardous waste, and strategies for recycling FA have attracted attention. In this study, the porous geopolymer spheres (PGS) were prepared from FA by the foaming-suspension-solidification method, and then the PGS were functionalized with tetraethylenepentamine (TEPA) to capture CO2. The results showed that washing pretreatment and the addition of H2O2 foaming agent enhanced the pore volume and specific surface area of PGS. The CO2 adsorption capacity of amine-functionalized PGS exhibited a trend of increasing and then decreasing in the range of 35-80 °C. The maximum adsorption capacity of TEPA-WPGS3 was 2.55 mmol/g at 65 °C higher than expected for the average of TEPA and PGS. This was because PGS improved the dispersion of TEPA, thus exposing more active sites of TEPA and making it more likely to interact with CO2. The adsorption efficiency of amine-functionalized PGS decreased by only 2.4% after 10 cycles, indicating that it has excellent regeneration performance. In addition, amine-functionalized PGS, which showed excellent CO2 adsorption capacity, had a significant ability to selectively adsorb CO2 and the adsorption capacity of the rapid stage accounted for approximately 80% of the saturated adsorption capacity. This study shows that FA-derived geopolymers have excellent CO2 adsorption properties and provides a new method for the resource utilization of FA.

Synergistic utilization of industrial waste red mud and rice husk ash for eco-friendly geopolymer preparation: enhancing strength and mitigating hazardous leaching

The prolonged stacking of substantial volumes of industrial waste red mud (RM) can have significantly hazardous effects on the environment. In order to address this critical problem, this study proposes the synergistic preparation of geopolymers utilizing RM in conjunction with another industrial waste, rice husk ash (RHA). Geopolymers with varying incorporation of RHA were prepared using sodium hydroxide and sodium silicate composite alkaline activator. The mechanical properties, microstructure, and environmental characteristics of geopolymers were investigated. The incorporation of RHA significantly enhanced the strength of RM-based geopolymers, with the highest strength of 25.40 MPa achieved at 40% incorporation. According to XRD patterns and FTIR spectra, C-(A)-S-H and N-(A)-S-H were generated during the geopolymerization, thereby enhancing the strength of geopolymers. From SEM micrographs of geopolymers, it was evident that the geopolymer matrix was constituted by the encapsulation of unreacted inert particles of RM and residual fragments of RHA with C-(A)-S-H and N-(A)-S-H. The leaching levels of trace elements and heavy metals in geopolymers are both below the regulatory thresholds, thereby effectively mitigating the presence of hazardous substances in raw materials. These findings proved that the reuse of RM and RHA for the synergistic preparation of environmentally friendly geopolymers is a promising approach to address the issue of substantial RM stacking.

Potentially harmful elements released by volcanic ash of the 2021 Tajogaite eruption (Cumbre Vieja, La Palma Island, Spain): Implications for human health

This study assesses the potential impacts on human health of volcanic ash emitted during the 2021 Tajogaite eruption (La Palma Island, Spain). Ash samples were physically and chemically characterized and leaching tests (with deionized water and acidic solution) were performed according to the IVHHN protocols to elucidate i) the leachable elements that may affect water quality and represent a potential threat for livestock and humans through drinking water supply; and ii) the bioaccessible fraction of toxicants able to be solubilized from ash surfaces if ashes are incidentally ingested by children. The most abundant readily water-soluble compounds were SO4, F, Cl, Na, Ca, Ba, Mg, and Zn. Fluoride and chloride (up to 1085 and 1347 mg/kg) showed higher values in distal ash samples than closer ones. The potential F availability assessed from water leachates may suggest important environmental and health implications. In addition, long-term health hazard due to a long-term weathering of tephra deposits should be possible as confirmed by the greater amount of F extracted by acidic solution. Concentration of other trace elements (e.g., As, V, Mn, Mo, Cr, Fe, Se, Ti, Pb) were low compared to global medians and within the range globally assessed. Indicative calculation of hazard for water supply showed that F concentration may exceed both the recommended value (1 mg/L) for irrigation purpose and the health-based drinking water limits of 1.5 mg/L (for humans) and 2 mg/L (for livestock). If the predicted concentrations in water were compared with the toxicologically dose, F showed a potential health-risk for children through drinking water. The indicative health-risk characterization via accidental ash ingestion showed that the direct exposure does not represent a primary source of F daily intake for children. This important outcome confirmed F as element with the greatest health threat during Tajogaite 2021 eruption.

Solidification of municipal solid waste incineration fly ash with alkali-activated technology

Alkali-activation is effective municipal solid waste incineration fly ash (MSWIFA) solidification/stabilization (S/S) technology. Percolation and migration of heavy metals in MSWIFA S/S matrix is a complicated and slow process. Here, several alkali-activated MSWIFA samples are selected to comparatively investigate the long-term leaching behavior and environmental availability of Pb, Zn and Cd when exposed in different erosion environment. Acid environment posed the more serious destroy to MSWIFA S/S matrices. RAC demonstrated that potential risk level of heavy metals is higher in acid rain environment, and Cd, Zn showed the prominent risk. When soaked in acid rain solution, the surface of alkali-activated MSWIFA S/S matrices was cracked seriously and a large number of hardened slurry peeled off. However, more stable structural properties and lower heavy metal leachability can be found in alkali-activated MSWIFA/aluminosilicate. The immobilization efficiency of Pb, Zn and Cd were all above 99.0%. Microstructure and morphology results indicated that there is new phase Friedel's salts generated and much more amorphous substance such as C-(A)-S-H gel with incorporation of aluminosilicate, which all contributed much to the formation of compact and stable microstructure, then significantly facilitated the encapsulation of heavy metal. These findings will provide theoretical basis and new insight for resource utilization and security landfill of MSWIFA.

Study on semi-dynamic leaching and microstructure characteristics of MSWI fly ash solidified sediment

municipal solid waste incineration (MSWI) fly ash partially replaces cement to solidify sediment, and then can be used as intermediate cover materials in landfill as one of the resources utilization ways of MSWI fly ash and sediment. The strength and the semi-dynamic leaching characteristics of MSWI fly ash solidified sediment under hydrochloric acid attack at different pH were studied by means of unconfined compressive strength (UCS), semi-dynamic leaching, X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR) and Thermogravimetric analysis (TGA). Results revealed that the UCS strength increased as the curing age and cement content increased. When the curing content is 50% and the replacement ratio of MSWI fly ash is 75% and 80%, the UCS of 7 d can be greater than 50 kPa. The primary contribution to the strength development was from silicic acid gels such as calcium silicate hydrate (C-S-H) and carbonates. Notably, the leaching behavior of Zn and Cu within the solidified sediment underwent substantial alterations. The leaching amount of heavy metals in a strong acidic environment (pH = 2) is significantly greater than that in a weak acidic (pH = 4) and neutral (pH = 7) environment. Conversely, minimal disparities were observed in the leaching characteristics of Zn and Cu between the weakly acidic and neutral environments. Ca(OH)2, C-S-H and carbonate exhibits a remarkable acid-resistant buffering capacity in the solidified sediment. The obvious diffusion coefficient (Dobs) was less than 10-9 m2/s in semi-dynamic leaching tests. Moreover, the mobility of Zn and Cu surpassing 12.5, coupled with a leaching index exceeding 8, further attests to the favorable S/S outcome achieved. Based on these findings, the solidified material is confidently recommended to be used as suitable landfill middle soil cover material.

Metagenomics insights into the effect of co-landfill of incineration fly ash and refuse for bacterial community succession and metabolism pathway of VFAs production

With the development of incineration technologies, incineration has become the most common treatment method of municipal solid waste in China. However, stabilized fly ash may enter landfills during the transition from landfill to incineration, which caused uncertain impact on landfill waste stabilization. Two simulated co-landfill columns were constructed based on different co-landfill methods (layer co-landfill and mixed co-landfill) to investigate the effect of stabilized fly ash co-landfilled municipal solid waste for bacterial community succession and change in metabolic pathways during hydrolysis-acidogenesis stage. The mixed co-landfill method resulted in higher degree of organic matter degradation, and the concentrations of volatile fatty acids (VFA) and chemical oxygen demand (COD) in leachate were higher. The dominant phyla were Firmicutes in the layered co-landfill column and Bacteroidetes in mixed co-landfill column. The dominant genera for the total bacterial composition and VFA production were different, Pseudomonas and Propionibacterium, Proteiniphilum and unclassified Bacteroides were the dominant genera responsible for VFA generation in the layered and mixed co-landfill columns. The genes for butyrate production were enriched in the layered co-landfill column, whereas those related to acetate production were enriched in mixed co-landfill column. However, the layered co-landfill inhibited the microbial metabolic activity at the end of the co-landfill process.

Energy effective utilization of circulating fluidized bed fly ash to prepare silicon-aluminum composite aerogel and gypsum

To reduce the cost of Si-Al aerogels preparation, circulating fluidized bed fly ash (CFA) was developed to be as the alternative to synthetic precursors. High energy consumption of alkali-melting and secondary wastes production were the major challenges. Here, a technique characterized by effective energy consumption and non-secondary waste was developed to convert CFA into Si-Al aerogel. The process consists two stages, preparation of Si-Al sol by sintering of CFA and Na2CO3 followed by sulfuric acid leaching, and synthesis of Si-Al aerogel by so-gel with trimethyl chlorosilane modification and ambient pressure drying. The optimization results of proportion and sintering temperature showed that the optimal temperature of sintering of Na2CO3 and CFA with the mass ratio of 0.7 was 750 °C, 100 °C lower than that of most other waste aluminosilicate materials. CaSO4·0.5H2O which meet building gypsum requirement was obtained by specifying the drying temperature of acid-leached residue at 126 °C for 2 h. The modification procedure was explored to obtain Si-Al aerogel with a large specific surface area of 857 m2/g and hydrophobic angle of 139.3°. Thermal and mechanical properties tests indicated that the Si-Al aerogels and gypsum produced from CFA exhibited promising thermal insulation and the potential application in construction.

Mechanistic insights into the leaching and environmental safety of arsenic in ceramsite prepared from fly ash

Utilizing fly ash to prepare ceramsite is a promising way to immobilize heavy metals and recycle industrial solid waste. However, traditional preparation method of fly ash ceramsite has the disadvantages of large ignition loss. Therefore, the present study applied the pressure molding method to enhance solid content and improve the strength of ceramsite. The optimal preparation conditions of ceramsite were suggested as preheating at 450 °C for 25 min followed by sintering at 1050 °C for 30 min. Under such conditions, ceramsite with high compressive strength of 10.8 Mpa, bulk density of 878 kg m-3, and 1-h water absorption of 18.5% was fabricated, in compliance with Chinese standard (GB/T 1743.1-2010). The arsenic leaching concentration from the resulting product was considerably lower than Chinese standard (GB 5085.3-2007). Moreover, arsenic volatilization during ceramsite calcination was insignificant, and the vast majority of arsenic remained in resulting ceramsite. A geochemical speciation model developed for the multiple component system in ceramsite suggested that FeAsO4, Ca5(OH) (AsO4)3, and hydrous ferric oxide adsorption are the primary mechanisms retaining arsenic in ceramsite. Additionally, based on density functional theory calculations and biotoxicity test, the binding site of arsenic atom on mineral components and the environmental safety of ceramsite was determined and evaluated.

Recent trends in the use of fly ash for the adsorption of pollutants in contaminated wastewater and soils: Effects on soil quality and plant growth

Fly ash is one of the largest types of industrial wastes produced during the combustion of coal for energy generation. Finding efficient and sustainable solutions for its reuse has been the subject of substantial research worldwide. Here, we review the recent research data related to (i) the use of fly ash as a low-cost adsorbent for pollutants in wastewater and soils and (ii) its implications in soil-plant system. Fly ash showed prominent adsorption capacity for pollutants in water especially when it was activated or applied in composites. In addition to direct pollutant binding in soils, fly ash can enhance the soil pH indirectly increasing metals' immobilization reducing their plant uptake. Its non-selective adsorptive nature may lead to the co-adsorption of nutrients with pollutants which merits to be considered. Owing to its considerable nutrient contents, fly ash can also improve soil fertility and plant growth. The effects of fly ash on soil physico-chemical properties, microbial population and plant growth are critically evaluated. Fly ash can also contain potentially toxic contaminants (toxic metals, hydrocarbons, etc.) which could have harmful impacts on soil health and plant growth. Identifying the levels of inherent pollutants in fly ash is crucial to evaluate its suitability as a soil amendment. Negative effects of fly ash can also be addressed by using co-amendments, biological agents, and most importantly by an adequate calibration (dose and type) of fly ash based on site-specific conditions. Research directions are identified to promote the research regarding its use in wastewater treatment and agriculture.

Solidification of heavy metals in municipal solid waste incineration washed fly ash by asphalt mixture

Using asphalt mixture to solidify heavy metals in municipal solid waste incineration fly ash can reduce pollution and realize resource utilization. In this study, the physical and chemical properties of washed fly ash were analyzed, and washed fly ash was added to asphalt mixture as filler instead of mineral powder. The study involved analyzing the mechanical attributes of asphalt mixtures containing washed fly ash, along with examining the characteristics of asphalt binder that incorporates the washed fly ash. Subsequently, assess the potential leaching hazards associated with asphalt mixture incorporating washed fly ash. The test results showed that washed fly ash was a Si-Al-Ca system material, which had small particle size, large specific surface area and many pores. It increased the contact area with asphalt, which improved encapsulation of asphalt and aggregates. The optimal dosage of washed fly ash is 2.5%. At this dosage, the mixture attains optimal high-temperature performance, while both low-temperature performance and the characteristics of washed fly ash asphalt binder align with requirements. Asphalt mixture has solidification on heavy metals, with strongest solidification for Zn, followed by Cu, Cr. A prediction model of leaching amount versus time was constructed for Pb, Ba and Ni, which have weak solidified ability. The cumulative leaching amount of the road within 15 years of service life was calculated through the model, and it was obtained that the addition of washed fly ash will not cause pollution to environment. Overall, this study showed that asphalt mixtures can be used for stabilization/solidification of washed fly ash while saving natural mineral, providing a theoretical basis for the resource application of washed fly ash in asphalt road construction.

Exploring the scientific research on coal fly ash and agriculture: knowledge mapping and future research directions

This paper aims at synthesizing the scientific research on coal fly ash and agriculture using bibliometric analysis. The research on fly ash and agriculture has grown at 6.7% annually during 1973-2022, where much attention has been received after 2007. The number of publications on coal fly ash and agriculture reached above 100 in the year 2010, which further increased to 299 by 2020. The research productivity has been assessed as the most influential countries, journals, and documents in terms of a number of publications and citations on fly ash and agriculture. India is the most productive country in terms of knowledge on coal fly ash and agriculture with 38% of the global publications, while Environmental Science and Pollution Research is the leading journal with 19 publications. The article on assessing the impact of fly ash incorporation in soil systems by Pandey and Singh (2010), having 349 citations with 26.85 citations per year is one of the leading publications globally. Further, science mapping has been conducted to comprehend the current research focus and discover the emerging themes for future research. The finding of the thematic map based on the level of development and importance indicate that FA can be effectively explored as soil-additive for improved physical, chemical and biological properties and enhanced plant nutrients. The findings provide several aspects of fly ash and suggest future research directions to study the potential of using coal fly ash in agriculture to gain an agronomic advantage.

Study on application and environmental effect of phosphogypsum-fly ash-red mud composite cemented paste backfill

Phosphogypsum (PG) cementitious paste backfill (CPB) was prepared by using PG and fly ash (FA) as the main raw materials, red mud (RM) as the alkaline activator, Portland cement (OPC) as the binder, and silica fume (SF) as the additive, and its properties were investigated to achieve the objective of "treating harm with waste." The results showed that the addition of OPC facilitated the flowability of the slurry, while the addition of RM and SF had the opposite effect. The slurry presented ideal flowability when the water/binder ratio was 0.2 and the superplasticizer (SP) content was 0.7%. The mechanical properties and water resistance were improved significantly with increasing OPC, RM, and SF doping. The strength of the CPB material exceeded 22 MPa after curing at room temperature for 28 days, which met the mine filling requirements. Changes in the ion concentrations of the solution were first monitored during immersion. The dissolution rules of Ca2+ and SO42- at different immersion ages confirmed that RM promoted the continuous hydration of CPB, which was the key to improve water resistance. Microstructural analysis showed that the main hydration products were AFt and C-S-H, which played an important role in the strength development of the material. The leaching results demonstrated that the metal ion content satisfied the requirements of the III categories of Chinese environmental standards (GB/T 14848-2017), indicating that the technology is a reliable and environmentally friendly technology for PG, FA, and RM recovery that can simultaneously support safe mining.

Density functional theory study on the formation mechanism of CaClOH in municipal solid waste incineration fly ash

Municipal solid waste incineration (MSWI) fly ash is defined as a kind of hazardous waste because of its high levels of multiple pollutants. The main component of MSWI fly ash is CaClOH, and the characteristics have not achieved consensus. And density functional theory (DFT) was used to calculate the formation process of CaClOH in this study, which mainly included HCl adsorption on CaO (0 0 1) surface and Ca(OH)2 (0 0 1) surface and the surface reaction process. The reaction mechanism was investigated. The results showed that the maximum adsorption energies of HCl on CaO and Ca(OH)2 surfaces reached - 195.17 kJ/mol and - 83.48 kJ/mol, respectively, representing strong chemisorption. The chemisorption process was shown as the adsorption of H atom on O site, and the adsorption capacity was reflected in the adsorption range of O site. The significant electron density overlap between O site and H atom meant that a new chemical bond formed, which made the adsorption structure stable. The adsorption energy of multi-HCl adsorption on the crystal surfaces was not proportional to the number of HCl molecule, indicating that the adsorption processes were influenced by each other. After surface reaction, the H-Cl bond was broken completely, and the structure of CaO and Ca(OH)2 changed to new structures. According to transition state (TS) search, the formation of CaClOH had a higher priority, easier than that of CaCl2, explaining the presence of CaClOH in fly ash. The study provides helpful information for the solidification treatment of fly ash.

Hydrothermal alkaline synthesis and release properties of silicon compound fertiliser using high-ash coal slime

High-ash coal slime is difficult to utilise as a boiler fuel, and its accumulation results in environmental pollution. In this study, we describe a new method for the preparation of high-ash coal slime silica compound fertiliser (HASF) using CaO-KOH mixed hydrothermal method to optimize the utilization of this industrial waste and relieve the pressure on the fertiliser industry. The coal slime (D0) used in this study and its dry basis ash content by 1 mol/L and 4 mol/L sulfuric acid pre-activation (D1, D4) were greater than 85%. The effective silicon content of D0, D1, and D4 silica compound fertilisers reached 30.24%, 31.24%, and 17.35%, respectively, and the sums of effective silica-calcium-potassium oxides were 57.28%, 58.87%, and 48.16%, respectively, under the optimal reaction conditions of 230 °C, 15 h, and 1 mol/L KOH, which met the market requirements, as determined using single-factor experiments. We used XRD, FTIR, and SEM-EDS analysis techniques to demonstrate that tobermorite and leucite were the main mineral phases of the compound fertiliser, and activated coal slime D4, which contains only quartz single crystals, required more demanding reaction conditions in the synthesis reaction. Subsequently, the cumulative release pattern of HASF silica was well described by the power function equation via repeated extraction and dissolution experiments, with the dissolution rate following D4 > D1 ≈ D0. Furthermore, 4 mol/L sulfuric acid pre-activation resulted in the enrichment of HASF combined with organic matter and increased the slow-release rate of HASF silica. Thus, the synthesized HASF could have potential application prospects in soil improvement and fertilisation.

Synthesis of metakaolin-based geopolymer foamed materials using municipal solid waste incineration fly ash as a foaming agent

The existence of metallic aluminum in municipal solid waste incineration fly ash (MSWIFA) makes it challenging to recycle MSWIFA into cement materials because expansion occurs in the resultant matrices. Geopolymer-foamed materials (GFMs) are gaining attention in the field of porous materials due to their high-temperature stability, low thermal conductivity and low CO2 emission. This work aimed to utilize MSWIFA as a foaming agent to synthesize GFMs. The physical properties, pore structure, compressive strength and thermal conductivity were analyzed to assess different GFMs which were synthesized with various MSWIFA and stabilizing agent dosages. X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR) analysis were conducted to characterize the phase transformation of the GFMs. Results showed that when MSWIFA content was increased from 20 to 50%, the porosity of GFMs increased from 63.5 to 73.7%, and bulk density decreased from 890 to 690 kg/m3. The addition of stabilizing agent could trap the foam, refine the cell size, and homogenize the cell size range. With the stabilizing agent increase from 0 to 4%, the porosity increased from 69.9 to 76.8%, and the bulk density decreased from 800 to 620 kg/m3. The thermal conductivity decreased with increasing MSWIFA from 20 to 50%, and stabilizing agent dosage from 0 to 4%. Compared with the collected data from references, a higher compressive strength can be obtained at the same level of thermal conductivity for GFMs synthesized with MSWIFA as a foaming agent. Additionally, the foaming effect of MSWIFA results from the H2 release. The addition of MSWIFA changed both the crystal phase and gel composition, whereas the stabilizing agent dosage had little impact on the phase composition.

Characterization of MSW incineration bottom ash for use as structural fill in reinforced soil structures: Geoenvironmental, geotechnical and economical assessment

The study presents the geoenvironmental and geotechnical characterization of MSW incineration bottom ash (IBA) and examines its reuse as structural fill in reinforced soil structures (RSS).The suitability of reuse has been assessed with regard to international regulatory standards. The prime focus of the work remains on evaluating the pullout response of geosynthetic reinforcements through IBA fill to determine the interaction coefficient, which has never been addressed in the literature. The economic viability of using IBA instead of locally available river sand for a 12 m high MSE wall is also established. The column leaching test results confirm that IBA can be utilized in RSS with suitable design measures. The geotechnical investigation shows that IBA is a well-graded, non-plastic lightweight material with adequate drainage and high shear strength. The pullout test results demonstrate that the interaction coefficient of polymeric strips and geogrid in IBA (0.73-1.53 and 0.79-1.91, respectively) is comparable or higher to materials conventionally used as structural fill in RSS, indicating adequate bondage between IBA and geosynthetic reinforcement. Further, it is estimated that using IBA as a substitute for available river sand in the vicinity can potentially reduce the overall RSS project cost by 15-20%, even if IBA has to be transported 50 km away from the project site.

Experimental study on the influence of curing conditions on the mechanical performance of municipal solid waste incinerated-bottom ash (MSWI-BA)

In this study, three groups of municipal solid waste incinerated-bottom ash (MSWI-BA) with different particle sizes (1.18-2.36 mm; 2.36-4.75 mm; 4.75-9.5 mm) were separately treated under natural dry, half-wet, and wet condition, to investigate the possibility of their mechanical performance. The strength of MSWI-BA was periodicity tested by crushing value test. The changes of microstructure and mineral components over curing time were separately analyzed via scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS) and X-ray diffraction (XRD). The results show that the MSWI-BA requires long curing time to develop a certain strength, and the highest strength of MSWI-BA is obtained under half-wet curing condition. The strength development of MSWI-BA is attributed to the formation of hydration products of calcium silicate hydrate (C-S-H) and the increase in well-crystallized minerals of CaCO3. In addition, the results of the indoor long-term immersion test show that the heavy metal leached concentrations of MSWI-BA are far below the limited values in China standard GB 5085. In addition, the curing can solidify heavy metals to a certain extent, ensuring the safety of MSWI-BA as a road construction material.

Effect of chemical composition of coal ash used to prepare granulated coal ash on the removal of hydrogen sulfide from water

Granulated coal ash was prepared by mixing coal ash derived from a coal electric power plant and blast furnace cement, to remove hydrogen sulfide from aquatic environment. In this study, we investigate the effects of the composition of the coal ash used to prepare the granulated coal ash on its hydrogen sulfide removal performance. Manganese, magnesium, and calcium contents in the granulated coal ash were found to be the major factors in controlling the rate of hydrogen sulfide removal. The kinetics of hydrogen sulfide removal by the granulated coal ash were expressed as a first-order equation with a rate constant of 0.0081-0.080 h-1 . The rate constant for hydrogen sulfide removal obtained in this study correlated well with the manganese content in the granulated coal ash. The increasing surface pH attributed to the hydrolysis of calcium and magnesium on the surface of the granulated coal ash slightly increased the hydrogen sulfide removal rate. PRACTITIONER POINTS: Adsorbents for H2 S are prepared by coal ash from different coal blend and coal electric power generation processes. Adsorbents tested in this study could remove hydrogen sulfide effectively. Manganese oxide in the adsorbents enhanced the removal rate of hydrogen sulfide. Adsorbents tested in this study contribute to sustainable development goals in terms of coal fly ash recycling.

Development and optimization of geopolymer adsorbent for water treatment: Application of mixture design approach

The current paper refers to the study of a new approach to optimizing the adsorptive properties of geopolymers by varying the aluminosilicate precursors from kaolin (K), metakaolin (MK), and coal fly ash (CFA) as internal synthesis factors. The simplex-augmented-centroid mixture design was applied to identify the optimal formulation from the three aluminosilicate precursors to develop a geopolymer (GP) with a distinctive structure that positively affects its dye adsorption efficiency. The variously formulated GP samples were tested for the removal of both methylene blue (MB-dye) and crystal violet dye (CV-dye) from an aqueous solution. The mathematical-statistical analysis of the experimental readings suggested that the generated special cubic models were significant, and thus the chosen approach was adequate for determining the optimum blending proportion. The optimization tools indicated that the optimal mixture from the three aluminosilicate precursors for developing a GP with high adsorption efficiency was 58% MK, 42% K, and 0% CFA. The optimized geopolymer (GP_O) was synthesized and then analyzed using a variety of physicochemical techniques, which revealed the presence of an amorphous N-A-S-H gel-rich porous structure as an influencing property on the geopolymer's organic dye adsorption efficiency. The dependence of the adsorption mechanism of both MB-dye and CV-dye by GP_O on the adsorbent dosage, contact time, initial dye concentration, temperature, and solution pH was evaluated. The isothermic and kinetic experimental readings for MB and CV-dyes adsorption by GP_O were well fitted to the pseudo-second-order and Freundlich models, with an exothermic, favorable, and spontaneous adsorption reaction thermodynamically. The experimental studies in the lab scale on GP_O produce comparable results. From these results, it has been concluded that the accuracy and feasibility of the mixture design simulation succeeded in optimizing and developing a geopolymeric sorbent material with great potential as an excellent economical agent for removing cationic dyes from aqueous media. This point represents an added value compared to traditional non-optimized geopolymer absorbents. Besides, this geopolymer material represents a significant application possibility for water treatment and remediation of hazardous dye pollutants.

Green, non-toxic and efficient adsorbent from hazardous ash waste for the recovery of valuable metals and heavy metal removal from waste streams

As compared to alkali-activated geopolymers with phosphoric acid which may be used in high concentrations resulting in disposal concerns, acid-based geopolymers may have superior properties. A novel green method of converting waste ash to a geopolymer for use in adsorption applications such as water treatment is presented here. We use methanesulfonic acid, a green chemical with high acid strength and biodegradability to form geopolymers from coal and wood fly ashes. The geopolymer is characterized for its physico-chemical properties and tested for heavy metal adsorption. The material specifically adsorbs iron and lead. The geopolymer is coupled to activated carbon forming a composite, which adsorbs silver (precious metal) and manganese (hazardous metal) significantly. The adsorption pattern complies with pseudo-second order kinetics and Langmuir isotherm. Toxicity studies show while activated carbon is highly toxic, the geopolymer and the carbon-geopolymer composite have relatively less toxicity concerns.

Physical properties, chemical composition, and toxicity leaching of incineration fly ash by multistage water washing

Incineration fly ash contains a large amount of chloride, which limits the scope of its resource utilization. Water washing effectively removes chlorides and soluble substances, increasing the ability to dispose of them. The properties of incineration fly ash after multi-level water washing have been studied, providing theoretical guidance for the safe disposal of water-washed ash at all levels. Taking a practical project as an example, this paper analyzed the impact of three-stage countercurrent water washing on the physicochemical properties and toxicity leaching of incineration fly ash with different washing grades by XRD, BET, XRF, SEM, and ICP-MS. The results showed that with the improvement of washing grade, the removal rate of chloride ions was more than 86.96%. However, due to the removal of soluble substances, dioxins enriched from 98 ng-TEQ/kg of raw ash to 359 ng-TEQ/kg of tertiary washed incineration fly ash. Cr, Cu, and Zn also increased from 40.35 mg/L, 356.55 mg/L, and 3290.58 mg/L of raw ash to 136.30 mg/L, 685.75 mg/L, and 5157.88 mg/L, respectively. Pozzolanic activity had increased from 40.56% of the raw ash to 74.12% of the tertiary-washed incineration fly ash. There was no risk of excessive heavy metal leaching, and the dioxin content was lower than the raw ash in the primary washed incineration fly ash. After multi-stage water washing, incineration fly ash accumulated heavy metals, so more attention must be paid to the issue of heavy metal content in the safe disposal process.

Study on the proportion of paste filling materials based on fluorogypsum

A new type of paste filling material was created using fluorogypsum, a byproduct of hydrofluoric acid, as the raw material to address the issue of the filling material's high cost. The effects of five factors, including gangue, fly ash, fluorogypsum, lime content, and mass concentration on the physical and mechanical properties of filling material were also examined. In addition to analyzing slump and extension changes, the filler's mineral composition and microstructure were examined using SEM and XRD examinations. The results show that the best ratio of the developed filling material was 1000g coal gangue, 300g fly ash, 300g fluorogypsum, and 50g lime and mass concentration is 78%, and its compressive strength can reach 4-5MPa at 28 days. Raw materials such as gangue and fly ash will have a certain influence on the mechanical properties of the filling material. The hydration products of the developed filling material prepared by XRD and SEM were ettringite, calcium sulfate dihydrate, and calcium silicate hydrate gel. The new fluorogypsum-based paste filling material can be used to consolidate loose rock strata and fill goaf. It solves the problem of disposal of industrial waste fluoropgypsum and also solves the problem of coal mine gangue stacking, which has a far-reaching influence on ecological environment management.

Investigation of mineral commodity residues based on alkalinity, solubility and other physicochemical aspects aiming the management of amazonian acidic soils

The large amounts of mineral residues generated by the bauxite-alumina industries in the Amazon - with a production scale in the same order of magnitude as their source commodities - have been seen as new sources of raw materials (secondary mines) and/or an inseparable part of a sustainable production system, i.e., a source for the generation of co-products within a circular economy system. In the present study, two alkaline residues from this mining-metallurgical industry were assessed for their potential to amend productive acidic Amazonian soils, namely, (1) insoluble solid residue from the Bayer process (bauxite residue, BR) and (2) ash from energy production from coal (coal combustion residues, CCRs: fly ash, FA, and bottom ash, BA). A physicochemical investigation was performed to evaluate the possible benefits that these residues can offer to the soil‒plant system. The alkalinity of the residues was adjusted "to a value of pH 8-10" by leaching with H₃PO₄ using a central composite experimental design. The chemical analyses indicated high levels (total and soluble) of essential elements such as Ca and S in the CCRs. All residues showed a high cation exchange capacity (CEC). Regarding the water holding capacity (WHC), FA showed a higher value than the other residues (68.6%). After pH adjustment, available P increased significantly for all residues, and the Ca and S contents remained high for the CCRs, while in BR, there was a decrease in available Na, and aluminum (Al³⁺) was not available because the potential acidity (H + Al) < 0.6. Finally, complementary analyses showed that with respect to mineralogy, BR is composed mainly of iron oxyhydroxides and aluminosilicate phases, while carbonate, sulfide and silicate phases dominate the CCRs. The neutralizing character, the presence of nutrients in the CCRs and the unavailability of Al³⁺ in BR are positive physicochemical characteristics for the management of Amazonian acid soils; the use of this residues would add to the circular economy and sustainability of the Amazon.

Distribution characteristics and ecological risks of heavy metals in bottom ash, fly ash, and particulate matter released from municipal solid waste incinerators in northern Vietnam

Residue concentrations of heavy metals, including As, Cd, Cr, Cu, Ni, Pb, and Zn, were determined in bottom ash, fly ash, and particulate matter (PM₁₀) samples collected from five municipal incinerators in northern Vietnam to assess their occurrence, distribution characteristics, and potential risks. Concentrations and profiles of heavy metals are presented, showing the dominance of Zn in all types of samples. Highly volatile elements (Cd, Pb, and Zn) were found at elevated proportions in PM₁₀ but not fly ash. The large difference in the heavy metal profiles could be explained by the variation of input raw materials, the absence of an appropriate cycle for the material feeding process, and post-combustion technology applied. Mass balance of heavy metals in the bottom ash, fly ash, and PM₁₀ varied significantly between the investigated incinerators, largely due to the difference in incineration technology and air pollution control system. Emission factors and annual emissions were also estimated, indicating the highest value and amount in bottom ash, followed by PM₁₀ and fly ash. Our results are among the first studies reporting contents and emissions of toxic elements in incinerated solid wastes in Vietnam.

An innovative methodological path to attribute the hazard property HP14 "ecotoxic" to waste using a weight of evidence approach

The criteria for the application of hazard property code HP14 "ecotoxicity" to waste assessment have been defined by the Council Regulation (EU) 2017/997. However, on the basis of available methodologies, its application may present some issues. Those can be referred to the preparation and representativeness of the sample to be analyzed, to the chemical evaluation by the summation method (CLP Regulation), to the toxicity thresholds of ecotoxicological tests and the evaluation of the real environmental impact of waste. In this work an integrated chemical and ecotoxicological approach, that relies on modified synthetic indices previously developed for dredging sediment management is proposed. The methodological procedure, assuming that the eluate represents the most relevant carrier of contaminant into the environment, was applied on eluates extracted from samples of 3 kinds of waste categories (car-fluff, fly-ash and sludges), introducing changes starting from the sample preparation and the targeted ecotoxicological and chemical analyses. The application of this approach allowed qualifying the sludge and part of fly-ash samples as "non ecotoxic", unlike the conventional method (CLP) under which all waste categories considered were found to be "ecotoxic". The new pathway for waste qualification, abandoning the classical tabular approach based on mere chemical concentrations and/or predetermined thresholds of toxicity (principle of the worst case), showed a greater discriminatory power among samples with different characteristics, and a more realistic and quantitative assessment of the environmental impact which can be caused by leaching of the waste.

Radioactivity of residues from waste incineration facilities in Finland

Waste incineration in Europe has been increasing in the past few decades as there is a need to reduce the burden on landfills and their associated environmental concerns. While incineration reduces the volume of the waste, the volume of slag and ash is still substantial. To find out potential radiation risks that incineration residues could set to workers or the public, the levels of radioactive elements in these residues were investigated from nine waste incineration plants in Finland. Natural and artificial radionuclides were detected in the residues, but in general the activity concentrations were low. This study shows that the level of Cs-137 in the fly ash from municipal waste incineration follows the pattern of 1986 fallout zones in Finland, although the levels are significantly lower than in ash from bioenergy production from the same areas. Am-241 was also detected in many samples, although the activity concentrations were very low. Based on the findings in this study, the typical ash and slag residues from municipal waste incineration do not need radiation protection measures for workers or the public even in regions that received up to 80 kBq m^-2of Cs-137 fallout in 1986. The further use of these residues need not be restricted due to radioactivity. Hazardous waste incineration residues and other special cases need to be considered separately, depending on the original waste composition.

Green Approach for Rare Earth Element (REE) Recovery from Coal Fly Ash

Due to the growing demands of rare earth elements (REEs) and the vulnerability of REEs to potential supply disruption, there have been increasing interests in recovering REEs from waste streams such as coal fly ash (CFA). Meanwhile, CFA as a large industrial waste stream in the United States (U.S.) poses significant environmental and economic burdens. Recovery of REEs from CFA is a promising solution to the REE scarcity issue and also brings opportunities for CFA management. This study demonstrates a green system for REE recovery from Class F and C CFA that consists of three modules: REE leaching using citrate, REE separation and concentration using oxalate, and zeolite synthesis using secondary wastes from Modules I and II. In Module I, ∼10 and 60% REEs were leached from the Class F and C CFA samples, respectively, using citrate at pH 4. In Module II, the addition of oxalate selectively precipitated and concentrated REEs from the leachate via the formation of weddellite (CaC₂O₄·2H₂O), while other trace metals remained in solution. In Module III, zeolite was synthesized using wastes from Modules I and II. This study is characterized by the successful recovery of REEs and upcycling of secondary wastes, which addresses both REE recovery and CFA management challenges.

Study on properties of sewage sludge cemented paste backfill and leaching mechanism of heavy metals

In order to achieve sustainable development and control environmental pollution, this paper proposes sewage sludge (SS) as an auxiliary cementitious material, which is mixed with ordinary Portland cement (OPC), fly ash (FA), and gangue to produce sewage sludge cemented paste backfill (SS-CPB) material. The fluidity and mechanical properties of backfill materials with different SS contents and the heavy metal leaching mechanism of SS-CPB are investigated. The results reveal that (1) with the increase of SS content from 10 to 30%, the slump of fresh SS-CPB mortar decreased from 21.7 to 18.2 cm, the initial setting time decreased from 2.83 to 0.58 h, and the final setting time decreased from 4.92 to 0.83 h. (2) Compared with the control group, the 3-day unconfined compressive strength (UCS) of the SS-CPB mixed with 10% SS increased by 49.5%, and the UCS decreased slightly in the later stage, but it also met the actual needs of coal mines. (3) Scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier transform infrared (FTIR) spectroscopy were used to study the SS-CPB samples. It was found that the free Al³⁺ in SS promoted the formation of ettringite (AFt), provided part of the early UCS, and accelerated the setting time. (4) The leaching rule of heavy metal ions was analyzed in combination with leaching kinetics, and the change of heavy metal ion mass concentration in the rising stage was in line with the contraction core model controlled by diffusion.