The effect of deviations in sintering temperature on the translucency and color of multi-layered zirconia

OBJECT

This study aimed to investigate the changes in the translucency and color of four different multi-layered zirconia materials when the sintering temperature were inaccurate.

MATERIALS AND METHODS

Two hundred zirconia samples (11 × 11 × 1.0 mm) of four multi-layered zirconia, Upcera TT-GT (UG), Upcera TT-ML (UM), Cercon xt ML (CX), and Lava Esthetic (LE), were divided into five subgroups according to the sintering temperature: L1 (5% lower temperature), L2 (2.5% lower temperature), R (recommended sintering temperature), H2 (2.5% higher temperature), H1 (5% higher temperature). After sintering, color coordinates were measured. Then the translucency parameter (TP) values, and the color differences (between the inaccurate sintering temperature and the recommended temperature) of each zirconia specimen were calculated. Statistical analysis was performed by using three-way ANOVA tests, the one-way ANOVA, and Tukey's post hoc test.

RESULTS

Three-way ANOVA results showed that material type, sintering temperature, specimen section, and their interactions significantly influenced the TP values (except for the interactions of specimen section and sintering temperature) (P < .05). TP values of zirconia specimens were significantly different in the inaccurate sintering temperatures (P < .05), except for the cervical and body sections of UG group (P > .05). Compared with recommended sintering temperature, higher sintering temperature caused higher TP values for CX, but lower for LE. Three-way ANOVA results showed that material type, sintering temperature, and their interactions significantly influenced the ∆E00 values (P < .05). There were no significant differences in ∆E00 values of UM and CX groups at different inaccurate sintering temperatures, and were clinical imperception (except for UM-L1) (∆E00 < 1.25). ∆E00 values of all zirconia specimens showed clinically acceptable (∆E00 < 2.23).

CONCLUSION

The deviations in sintering temperature significantly influenced the translucency and color of tested multi-layered zirconia. The trends of translucency in the multi-layered zirconia depended on material type and the color changes of all zirconia materials were clinically acceptable at inaccurate sintering temperatures.

A pedagogical approach for the development and optimization of a novel mix of biowastes-derived hydroxyapatite using the Box-Behnken experimental design

The current study details the creation of synthetic hydroxyapatite (HAp) using a combination of catfish and bovine bones (C&B). This is done to design the optimum processing parameters and consolidate instructional strategies to develop HAp scaffolds for biomedical engineering. The HAp produced from the novel mix of the biogenic materials (C&B) was through calcination and supported with the sol-gel technique, sintering, and low-cold compaction pressure. The ideal preparation conditions were identified with the aid of the Box-Behnken statistical design in response surface methodology. To understand the physicochemical and mechanical properties of the formulation, analytical studies on the synthesized HAp were carried out. To establish a substantial relation between the physicomechanical properties of the produced HAp scaffolds, three parameters- sintering temperature, compaction loads, and holding times were used. In the evaluation, the sintering temperature was found to have the greatest impact on the material's physicomechanical properties, with compressive strength (13 MPa), porosity (49.45 %), and elastic modulus (2.216 GPa) being the most enhanced properties in that order. The physicomechanical characteristics of the HAp scaffolds were at their optimal at 900 °C, 1 h 18 min of holding time, and 311.73 Pa of compaction pressure. X-ray diffraction (XRD) and Fourier transform infrared (FTIR) results showed that powders with a dominant HAp phase were produced at all runs, including the optimum run. Therefore, using a computationally effective methodology that is helpful for novelties in biomedical engineering education, this study demonstrates the optimal process for the synthesis of a novel matrix bone-derived HAp, showing the most significant relations liable for manufacturing medically suitable HAp scaffolds from the mixture of bovine and catfish bones.

Energy effective utilization of circulating fluidized bed fly ash to prepare silicon-aluminum composite aerogel and gypsum

To reduce the cost of Si-Al aerogels preparation, circulating fluidized bed fly ash (CFA) was developed to be as the alternative to synthetic precursors. High energy consumption of alkali-melting and secondary wastes production were the major challenges. Here, a technique characterized by effective energy consumption and non-secondary waste was developed to convert CFA into Si-Al aerogel. The process consists two stages, preparation of Si-Al sol by sintering of CFA and Na2CO3 followed by sulfuric acid leaching, and synthesis of Si-Al aerogel by so-gel with trimethyl chlorosilane modification and ambient pressure drying. The optimization results of proportion and sintering temperature showed that the optimal temperature of sintering of Na2CO3 and CFA with the mass ratio of 0.7 was 750 °C, 100 °C lower than that of most other waste aluminosilicate materials. CaSO4·0.5H2O which meet building gypsum requirement was obtained by specifying the drying temperature of acid-leached residue at 126 °C for 2 h. The modification procedure was explored to obtain Si-Al aerogel with a large specific surface area of 857 m2/g and hydrophobic angle of 139.3°. Thermal and mechanical properties tests indicated that the Si-Al aerogels and gypsum produced from CFA exhibited promising thermal insulation and the potential application in construction.

How sintering temperature affects the electrochemical performance of ultra-high nickel (Ni > 0.9) cathode material

The burgeoning demand for electric vehicles with extended driving ranges has propelled ongoing development efforts for ultra-high nickel (Ni > 0.9) cathode materials. Despite significant ongoing research focused on Ni-rich cathode materials, a more comprehensive foundational understanding of ultra-high nickel cathode materials is essential. In our research, we employed LiNi0.94Co0.06O2 as a model ultra-high nickel cathode material to systematically delve into the interplay between sintering temperature, structural features, and electrochemical behavior. Within a sintering temperature spectrum of 660-720 °C, we discerned that specimens produced at diminished temperatures manifest a reduced initial discharge capacity yet excel in cycling endurance. In stark contrast, their counterparts produced at augmented temperatures behave inversely. Identifying a singular sintering temperature that achieves equilibrium between initial discharge capacity and cycling performance proves elusive. Through X-ray diffraction and high-resolution transmission electron microscopy, it became evident that samples synthesized at lower temperatures exhibit pronounced lithium-nickel mixing and develop a thicker NiO layer on the surface, leading to compromised initial discharge performance and capacity. Utilizing focused ion beam scanning electron microscopy, differential capacity analysis, and in-situ X-ray diffraction, we confirm that samples synthesized at lower temperatures possess smaller particle sizes, enabling them to withstand volumetric expansion stress during cycling, resulting in enhanced cycling performance. In the realm of ultra-high nickel cathode materials, elevating the sintering temperature is a conduit to superior initial discharge efficiency and capacity. Yet, the imperative of preserving diminutive particle dimensions, as a stratagem to bolster cycling performance, stands out as a pivotal research frontier.

Photocatalytic activity of calcined chicken eggshells for Safranin and Reactive Red 180 decolorization

One of the most important problems affecting the environment today is the inability to adequately treat wastewater containing dyes. Among of the many treatment processes used in the treatment of dye-containing wastewater, photocatalytic based wastewater treatment processes attract the attention of scientists as a new, economically feasible, and promising approach which has been in practice for a few decades. However, in order to use these processes in wider areas, cheap and effective catalysts are still being developed today. In this study, the photocatalytic activity of eggshell-CaO produced from waste chicken eggshells was investigated for decolorization of Safranin (Basic Red 2) and Reactive Red 180 (RR180) dyes. First, sintering process was applied to the waste chicken eggshells at different temperatures (300, 600, 900 °C) in order to observe CaO formation from the eggshells. Second, the parameters such as photocatalyst amount, pH, concentration of dyes, and reaction time were optimized on dye removal efficiency in photocatalytic experiments. The optimum conditions were performed under visible light and found to be 1 g/L of catalyst amount (sintered at 900 °C), original solution pH (6.80 for Safranin and 6.60 for RR180), and 5 mg/L of dye concentration. The photocatalytic removal efficiencies of Safranin and RR180 dyes were 100% and 97.90%, respectively, under the determined optimum experimental conditions. The adsorption efficiency of the dyes that could be realized during the photocatalytic experiment was measured as 20.99% and 9.99% for Safranin and RR180 dyes, respectively.

Impact of changes in sintering temperatures on characteristics of 4YSZ and 5YSZ

OBJECTIVES

The aim of this study was to evaluate the effect of different sintering temperatures on biaxial flexural strength (BFS), dynamic loading, surface hardness, color reproduction, translucency, surface roughness and microstructure of zirconia with 4 mol% yttria (4YSZ) compared to zirconia with 5 mol% yttria (5YSZ).

METHODS

Zirconia discs with 12 mm diameter and 1.2 mm thickness were prepared and divided into three groups (n = 53) according to different sintering temperatures (1400 °C, 1500 °C and 1600 °C). Each group was divided into five subgroups (n = 10) according to the dynamic loading procedure (none, 50%, 65%, 75% and 80%) conducted before the quasi-static BFS test and another subgroup (n = 3) used for X-ray-diffraction (XRD) microstructure analysis. BFS test and dynamic loading were performed with a piston-on-three-ball test. The surface hardness was evaluated according to Vickers. Color reproduction and translucency were measured with a spectrophotometer. A 3D laser scanning microscope was used to determine the surface roughness. Grain size measurements were performed using SEM.

RESULTS

A significant increase in biaxial flexural strength was observed while the sintering temperature decreased. 4YSZ had significantly higher results in biaxial flexural strength than 5YSZ. A decrease in sintering temperature resulted in a significant increase in Vickers hardness. Furthermore, 4YSZ showed significantly better color reproduction with increasing sintering temperature. At higher temperatures (1500 °C and 1600 °C), 4YSZ showed better color reproduction than 5YSZ. Compared to 4YSZ, specimens of 5YSZ exhibited significant higher translucency. Using XRD, a distorted tetragonal phase was detected in addition to regular tetragonal and cubic phases in specimens without any stress and at a low sintering temperature. The grain sizes of both materials increased with an increase in sintering temperature.

CONCLUSION

The sintering temperature has significant effects on the microstructure and thus on the mechanical and optical properties of the evaluated zirconia.

Effect of titania addition and sintering temperature on the microstructure, optical, mechanical and biological properties of the Y-TZP/TiO2 composite

OBJECTIVE

The aims of this study were: 1) to evaluate the effect of sintering temperature on microstructure, density and flexural strength of a 3Y-TZP/TiO₂ composite containing 12.5 wt% of TiO₂ compared to 3Y-TZP specimens (control); 2) to compare 3Y-TZP with the experimental 3Y-TZP/TiO₂ composite, both sintered at 1400 °C, with respect to the following parameters: optical properties, characteristic strength, Weibull modulus, fatigue behavior, induction of osteoblasts proliferation and differentiation (mineralization nodules formation).

METHODS

The 3Y-TZP and 3Y-TZP/TiO₂ powders were uniaxially pressed and sintered at 1200 °C, 1300 °C, 1400 °C or 1500 °C for one hour in a furnace. The microstructural analysis consisted of X-ray diffraction and scanning electron microscopy. The density was measured by the Archimedes' principle and the flexural strength was obtained by the biaxial flexure test. The optical properties were measured using a spectrophotometer operating in the visible light wavelength range. The step-stress accelerated life testing was performed by the pneumatic mechanical cycler and the biological behavior achieved by using osteoblast-like cells (Osteo-1 cell line).

RESULTS

Tetragonal zirconia was identified in all groups and cubic zirconia was identified only at 3Y-TZP group. The addition of TiO₂ decreased the values of density and flexural strength of the composite 3Y-TZP/TiO₂ in relation to 3Y-TZP regardless of the sintering temperature. The color difference between the two materials was not significant regarding L*a*b* parameters. The composite showed higher probability of failure, and induced higher proliferation and differentiation than control.

SIGNIFICANCE

The composite developed have good aesthetic and biologics properties. However, its microstructure and mechanical properties need to be improved for future dental implant applications.

Macroporous scaffolds developed from CaSiO3 nanofibers regulating bone regeneration via controlled calcination

Calcium silicate (CS) is envisioned as a good substrate for bone tissue engineering applications because it can provide bioactive ions like Ca²⁺ and Si⁴⁺ to promote bone regeneration. Calcination temperature is a critical factor in determining the crystallinity of CS ceramic, which subsequently influences its degradation and ion release behaviors. To investigate the effect of calcination temperature on the capacity of CS in inducing bone regeneration, CS nanofibers were fabricated via electrospinning of precursor sol-gel and subsequent sintering at 800 °C, 1000 °C or 1200 °C. As the calcination temperature was increased, the obtained CS nanofibers displayed higher crystallinity and slower degradation rate. The CS nanofibers calcined at 800 °C (800 m) would like to cause high pH (>9) in cell culture medium due to its rapid ion release rate, displaying adverse effect on cell viability. Among all the preparations, it was found the CS nanofibers calcined at 1000 °C (1000 m) demonstrated the strongest promotion effect on the osteogenic differentiation of bone marrow mesenchymal stromal cells. To facilitate in vivo implantation, the CS nanofibers were shaped into three-dimensional macroporous scaffolds and coated with gelatin to improve their mechanical stability. By implanting the scaffolds into rat calvarial defects, it was confirmed the scaffold made of CS nanofibers calcined at 1000 °C was able to enhance new bone formation more efficiently than the scaffolds made of CS nanofibers calcined at 800 °C or 1200 °C. To summarize, calcination temperature could be an effective and useful tool applied to produce CS bioceramic substrates with improved potential in enhancing osteogenesis by regulating their degradation and bioactive ion release behaviors.

Porous sound-absorbing materials prepared from fly ash

The use of modified fly ash for preparing porous sound-absorbing materials and the optimum conditions of fly ash modification were studied. The effects of sintering temperature, sintering time, forming pressure, and other experimental conditions on porous sound-absorbing materials were also investigated. Results showed that the average volume density of the finished product was 0.93 g/cm³, the compressive strength was approximately 1.2 MPa, and the average porosity was nearly 60%. The average sound absorption coefficient of the sample in a low-frequency band was approximately 0.353, and the overall average sound absorption coefficient was nearly 0.458. The optimal preparation conditions were as follows: sintering temperature was 1100 °C, sintering time was 5 h, and molding pressure was 2 MPa.

The sintering temperature effect on electrochemical properties of Ce0.8Sm0.05Ca0.15O2-δ (SCDC)-La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF) heterostructure pellet

Recently, semiconductor-ionic materials (SIMs) have emerged as new functional materials, which possessed high ionic conductivity with successful applications as the electrolyte in advanced low-temperature solid oxide fuel cells (LT-SOFCs). In order to reveal the ion-conducting mechanism in SIM, a typical SIM pellet consisted of semiconductor La_0.6Sr_0.4Co_0.2Fe_0.8O_3-δ (LSCF) and ionic conductor Sm and Ca Co-doped ceria Ce_0.8Sm_0.05Ca_0.15O_2-δ (SCDC) are suffered from sintering at different temperatures. It has been found that the performance of LSCF-SCDC electrolyte fuel cell decreases with the sintering temperature, the cell assembled from LSCF-SCDC pellet sintered at 600 °C exhibits a peak power density (P_max) of 543 mW/cm² at 550 °C and also excellent performance of 312 mW/cm² even at LT (500 °C). On the contrary, devices based on 1000 °C pellet presented a poor P_max of 106 mW/cm². The performance difference may result from the diverse ionic conductivity of SIM pellet through different temperatures sintering. The high-temperature sintering could severely destroy the interface between SCDC and LSCF, which provide fast transport pathways for oxygen ions conduction. Such phenomenon provides direct and strong evidence for the interfacial conduction in LSCF-SCDC SIMs.

The effect of heating rate and sintering temperature on the elastic modulus of porcelain tiles

The scope of the present study is to investigate the change of elastic modulus with the physical and mechanical properties of porcelain tiles. In the study, porcelain tiles were sintered at different temperatures and at different heating rates to obtain minimum water absorption (%). After this, the time of flight of longitudinal and shear ultrasonic waves was measured through the tile. The time of flight of ultrasonic waves was measured using contact ultrasonic transducers operating on a pulse-echo mode. Using the time of flight of the ultrasonic waves and the thickness of the tiles, the velocity of the waves was determined. Using the ultrasonic velocities and bulk density, the elastic modulus of the tiles was determined. Helium pycnometry, a bend test, scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses were also carried out. The results show that the elastic modulus decreased with an increase of total porosity, but increased with bulk density and firing shrinkage. There is a polynomial relationship between elastic modulus and strength.

Effect of sintering temperature rise from 870 to 920°C on physicomechanical and biological quality of nano-hydroxyapatite: An explorative multi-phase experimental in vitro/vivo study

Hydroxyapatite (HA) is a proper scaffold for bone repair, however, it is not of excellent mechanical properties. Most previous studies on the effect of temperature increases were in vitro and had assessed merely improvements of HA's physicomechanical quality. This in vitro/vivo study investigated the effect of temperature increases from 870 to 920°C on physicomechanical and biological quality of Nano-HA. Forty experimentally produced HA disks sintered at 870 to 920°C were prepared (n=20×2). Disks were subjected to Vickers microindentation test (1 disk from each group divided into 4 quarters), Fourier transform infrared spectroscopy (1 disk), X-ray diffraction (XRD) [1 disk together with non-sintered HA], field emission scanning electron microscopy (FSEM, 1 disk from each group together with non-sintered HA), cell seeding and SEM assessment (2 disks), MTT assay over 4 different time periods (16 quadrants of 4 disks from each group), 6 one-thirds of 2 disks from each group for immunocytochemical (ICC) assay, and 8 disks from each group [as well as non-sintered HA] for the animal study (implantation in 4 sockets in 8 rabbits [32 specimens], histomorphometry, and computerized tomography) over two time periods. Quantitative data were analyzed statistically (α=0.05). Vickers microhardness increased from 63.7±11.9 in the 870 group to 153.4±104.7 in the 920 group (P=0.057). XRD indicated more regular crystal patterns in sintered groups compared to non-sintered nanoHA. FSEM showed larger crystals in the 920 group compared to 870 and non-sintered nanoHA. Expression of osteocalcin, osteonectin, and RUNX2 genes were more visible in ICC samples of the 920HA group. In MTT, cell numbers increased in all groups significantly (P=0.000), with no between-group differences (P>0.3). In rabbit experiments, the extent of 'newly formed bone' increased significantly over time (two-way ANOVA, P=0.000), reaching 39.5%, 46.4%, and 77.5% in the groups non-sintered HA, 870, and 920, respectively. The 920°C-sintered nanoHA induced the highest bone formation (P=0.000). Increasing the temperature of nanoHA sintering from 870 to 920°C can improve its physicomechanical properties and bone formation potential.