Improving Catalytic Activity towards the Direct Synthesis of H2O2 through Cu Incorporation into AuPd Catalysts

With a focus on catalysts prepared by an excess-chloride wet impregnation procedure and supported on the zeolite ZSM-5(30), the introduction of low concentrations of tertiary base metals, in particular Cu, into supported AuPd nanoparticles can be observed to enhance catalytic activity towards the direct synthesis of H2O2. Indeed the optimal catalyst formulation (1%AuPd(0.975)Cu(0.025)/ZSM-5) is able to achieve rates of H2O2 synthesis (115 molH2O2kgcat−1h−1) approximately 1.7 times that of the bi-metallic analogue (69 molH2O2kgcat−1h−1) and rival that previously reported over comparable materials which use Pt as a dopant. Notably, the introduction of Cu at higher loadings results in an inhibition of performance. Detailed analysis by CO-DRFITS and XPS reveals that the improved performance observed over the optimal catalyst can be attributed to the electronic modification of the Pd species and the formation of domains of a mixed Pd2+/Pd0 oxidation state as well as structural changed within the nanoalloy.

The Direct Synthesis of Hydrogen Peroxide Over Supported Pd-Based Catalysts: An Investigation into the Role of the Support and Secondary Metal Modifiers

The direct synthesis of H2O2 from molecular H2 and O2 over Pd-based catalysts, prepared via an industrially relevant, excess chloride co-impregnation procedure is investigated. Initial studies into the well-established PdAu system demonstrated the key role of Pd: Au ratio on catalytic activity, under conditions that have previously been found to be optimal for H2O2 formation. Further investigations using the optimal Pd: Au ratio identified the role of the catalyst support in controlling particle size and Pd oxidation state and thus catalytic performance. Subsequently, with an aim to replace Au with cheaper alternatives, the alloying of Pd with more abundant secondary metals is explored.

Graphical Abstract

Enhancing the catalytic performance of PdAu catalysts by W-induced strong interaction for the direct synthesis of H2O2

W-Induced strong interaction with PdAu is the key to the enhanced catalytic performance for the direct synthesis of H2O2, with WO3 species partially encapsulating the PdAu particles.

Enhancing catalytic performance of AuPd catalysts towards the direct synthesis of H2O2 through incorporation of base metals

The introduction of small quantities of tertiary base metals into supported AuPd nanoparticles is found to result in improved catalytic performance towards the direct synthesis of H2O2 compared to the...

Atomistic Insights into H2O2 Direct Synthesis of Ni-Pt Nanoparticle Catalysts under Water Solvents by Reactive Molecular Dynamics Simulations

In computational catalysis, density-functional theory (DFT) calculations are usually utilized, although they suffer from high computational costs. Thus, it would be challenging to explicitly predict the catalytic properties of nanoparticles (NPs) at the nanoscale under solvents. Using molecular dynamics (MD) simulations with a reactive force field (ReaxFF), we investigated the catalytic performance of Ni-Pt NPs for the direct synthesis of hydrogen peroxide (H₂O₂), in which water solvents were explicitly considered along with the effects of the sizes (1.5, 2.0, 3.0, and 3.5 nm) and compositions (Ni₉₀Pt₁₀, Ni₈₀Pt₂₀, and Ni₅₀Pt₅₀) of the NPs. Among the Ni-Pt NPs, 3.0 nm NPs show the highest activity and selectivity for the direct synthesis of H₂O₂, revealing that the catalytic performance is not well correlated with the surface areas of NPs. The superior catalytic performance results from the high H₂ dissociation and low O₂ dissociation properties, which are correlated with the numbers of NiNiPt-fcc and NiNi-bridge sites on the surface of Ni-Pt NPs, respectively. The ReaxFF-MD simulations propose the optimum composition (Ni₈₀Pt₂₀) of 3.0 nm Ni-Pt NPs, which is also explained by the numbers of NiNiPt-fcc and NiNi-bridge sites. Furthermore, from the ReaxFF-MD simulations, the direct synthesis of H₂O₂ for the Ni-Pt NPs can be achieved not only with the Langmuir-Hinshelwood mechanism, which has been conventionally considered, but also with the water-induced mechanism, which is unlikely to occur on pure Pd and Pd-based alloy catalysts; these results are supported by DFT calculations. These results reveal that the ReaxFF-MD method provides significant information for predicting the catalytic properties of NPs, which could be difficult to provide with DFT calculations; thus, it can be a useful framework for the design of nanocatalysts through complementation with a DFT method.

The Direct Synthesis of Hydrogen Peroxide over AuPd Nanoparticles: An Investigation into Metal Loading

The direct synthesis of H2O2 from molecular H2 and O2 over AuPd catalysts, supported on TiO2 and prepared via an excess chloride co-impregnation procedure is investigated. The role of Au:Pd ratio on the catalytic activity towards H2O2 formation and its subsequent degradation is evaluated under conditions that have previously been found to be optimal for the formation of H2O2. The combination of relatively small nanoparticles, of mixed Pd-oxidation state is shown to correlate with enhanced catalytic performance. Subsequently, a detailed study of catalytic activity towards H2O2 synthesis as a function of AuPd loading was conducted, with a direct correlation between catalytic activity and metal loading observed.

Graphic Abstract

Effect of Pd Coordination and Isolation on the Catalytic Reduction of O2 to H2O2 over PdAu Bimetallic Nanoparticles

The direct synthesis of hydrogen peroxide (H₂ + O₂ → H₂O₂) may enable low-cost H₂O₂ production and reduce environmental impacts of chemical oxidations. Here, we synthesize a series of Pd₁Au_x nanoparticles (where 0 ≤ x ≤ 220, ∼10 nm) and show that, in pure water solvent, H₂O₂ selectivity increases with the Au to Pd ratio and approaches 100% for Pd₁Au₂₂₀. Analysis of in situ XAS and ex situ FTIR of adsorbed ¹²CO and ¹³CO show that materials with Au to Pd ratios of ∼40 and greater expose only monomeric Pd species during catalysis and that the average distance between Pd monomers increases with further dilution. Ab initio quantum chemical simulations and experimental rate measurements indicate that both H₂O₂ and H₂O form by reduction of a common OOH* intermediate by proton-electron transfer steps mediated by water molecules over Pd and Pd₁Au_x nanoparticles. Measured apparent activation enthalpies and calculated activation barriers for H₂O₂ and H₂O formation both increase as Pd is diluted by Au, even beyond the complete loss of Pd-Pd coordination. These effects impact H₂O formation more significantly, indicating preferential destabilization of transition states that cleave O-O bonds reflected by increasing H₂O₂ selectivities (19% on Pd; 95% on PdAu₂₂₀) but with only a 3-fold reduction in H₂O₂ formation rates. The data imply that the transition states for H₂O₂ and H₂O formation pathways differ in their coordination to the metal surface, and such differences in site requirements require that we consider second coordination shells during the design of bimetallic catalysts.

The Selective Oxidation of Cyclohexane via In-situ H2O2 Production Over Supported Pd-based Catalysts

The oxidation of cyclohexane via the in-situ production of H2O2 from molecular H2 and O2 offers an attractive route to the current industrial means of producing cyclohexanone and cyclohexanol (KA oil), key materials in the production of Nylon. The in-situ route has the potential to overcome the significant economic and environmental concerns associated with the use of commercial H2O2, while also allowing for the use of far lower reaction temperatures than those typical of the purely aerobic route to KA oil. Herein we demonstrate the efficacy of a series of bi-functional Pd-based catalysts, which offer appreciable concentrations of KA oil, under conditions where limited activity is observed using O2 alone. In particular the introduction of V into a supported Pd catalyst is seen to improve KA oil concentration by an order of magnitude, compared to the Pd-only analogue. In particular we ascribe this improvement in catalytic performance to the development of Pd domains of mixed oxidation state upon V incorporation as evidenced through X-ray photoelectron spectroscopy.

Graphic Abstract

Palladium-Based Bimetallic Nanocrystal Catalysts for the Direct Synthesis of Hydrogen Peroxide

The direct synthesis of H2 O2 from H2 and O2 is a strongly desired reaction for green processes and a promising alternative to the commercialized anthraquinone process. The design of efficient catalysts with high activity and H2 O2 selectivity is highly desirable and yet challenging. Metal dopants enhance the performance of the active phase by increasing reaction rates, stability, and/or selectivity. The identification of efficient dopants relies mostly on catalysts prepared with a random and non-uniform deposition of active and promoter phases. To study the promotional effects of metal doping on Pd catalysts, we employ colloidal, bimetallic nanocrystals (NCs) to produce catalysts in which the active and doping metals are colocalized to a fine extent. In the absence of any acid and halide promotors, PdSn and PdGa NCs supported on acid-pretreated TiO2 (PdSn/s-TiO2 , PdGa/s-TiO2 ) were highly efficient and outperformed the monometallic Pd catalyst (Pd/s-TiO2 ), whereas in the presence of an acid promotor, the overall H2 O2 productivity was also further enhanced for the Ni-, Ga-, In-, and Sn-doped catalysts with respect to Pd/s-TiO2 .

Facile Direct Seed-Mediated Growth of AuPt Bimetallic Shell on the Surface of Pd Nanocubes and Application for Direct H2O2 Synthesis

The selective enhancement of catalytic activity is a challenging task, as catalyst modification is generally accompanied by both desirable and undesirable properties. For example, in the case of the direct synthesis of hydrogen peroxide, Pt on Pd improves hydrogen conversion, but lowers hydrogen peroxide selectivity, whereas Au on Pd enhances hydrogen peroxide selectivity but decreases hydrogen conversion. Toward an ideal catalytic property, the development of a catalyst that is capable of improving H-H dissociation for increasing H2 conversion, whilst suppressing O-O dissociation for high H2O2 selectivity would be highly beneficial. Pd-core AuPt-bimetallic shell nanoparticles with a nano-sized bimetallic layer composed of Au-rich or Pt-rich content with Pd cubes were readily prepared via the direct seed-mediated growth method. In the Pd-core AuPt-bimetallic shell nanoparticles, Au was predominantly located on the {100} facets of the Pd nanocubes, whereas Pt was deposited on the corners of the Pd nanocubes. The evaluation of Pd-core AuPt-bimetallic shell nanoparticles with varying Au and Pt contents revealed that Pd-core AuPt-bimetallic shell that was composed of 2.5 mol% Au and 5 mol% Pt, in relation to Pd, exhibited the highest H2O2 production rate (914 mmol H2O2 gmetal−1 h−1), due to the improvement of both H2O2 selectivity and H2 conversion.

Dynamic structural changes of supported Pd, PdSn, and PdIn nanoparticles during continuous flow high pressure direct H2O2 synthesis

The structure of mono- and bimetallic supported Pd, PdSn, and PdIn NPs was monitored with a combination of techniques during continuous H₂O₂ synthesis with H₂O₂ production rates up to 580 mmol_H2O2 g_cat⁻¹ h⁻¹.