Characterization of Chemisorbed Species and Active Adsorption Sites in Mg-Al Mixed Metal Oxides for High-Temperature CO2 Capture

Mg-Al mixed metal oxides (MMOs), derived from the decomposition of layered double hydroxides (LDHs), have been purposed as adsorbents for CO₂ capture of industrial plant emissions. To aid in the design and optimization of these materials for CO₂ capture at 200 °C, we have used a combination of solid-state nuclear magnetic resonance (ssNMR) and density functional theory (DFT) to characterize the CO₂ gas sorption products and determine the various sorption sites in Mg-Al MMOs. A comparison of the DFT cluster calculations with the observed ¹³C chemical shifts of the chemisorbed products indicates that mono- and bidentate carbonates are formed at the Mg-O sites with adjacent Al substitution of an Mg atom, while the bicarbonates are formed at Mg-OH sites without adjacent Al substitution. Quantitative ¹³C NMR shows an increase in the relative amount of strongly basic sites, where the monodentate carbonate product is formed, with increasing Al/Mg molar ratios in the MMOs. This detailed understanding of the various basic Mg-O sites presented in MMOs and the formation of the carbonate, bidentate carbonate, and bicarbonate chemisorbed species yields new insights into the mechanism of CO₂ adsorption at 200 °C, which can further aid in the design and capture capacity optimization of the materials.

Layered Double Hydroxides-Based Mixed Metal Oxides: Development of Novel Structured Sorbents for CO2 Capture Applications

Layered double hydroxide (LDHs)-based mixed metal oxides (MMOs) are widely studied as the medium to high temperature (200-400 °C) CO₂ capture sorbents. However, most of the studies are carried out using the powdered samples. To upgrade these sorbents for industrial-scale CO₂ capture, it is important to move away from the powdered form and develop structured sorbents. Moreover, the CO₂ capture properties of these sorbents need to be improved in terms of capture capacity and cycling stability. Here we are utilizing a modified amide hydrolysis method to improve the CO₂ capture capacities of LDHs-based MMOs. Subsequently, aqueous exfoliation coupled with the freeze-drying technique was utilized to develop LDHs-based novel MMOs. Exfoliated LDH nano sheets were pelletized (2 mm) to circumvent the challenges associated with powder samples when used in industrial-scale applications. The obtained pellets have an average crushing load of 11.1 N and 4.3 MPa of compressive strength, which indicate their good mechanical stability. The MMOs pellets showed a narrow distribution of pores (8-10 nm) with very good surface area (264 m²/g) and pore volume (1.27 cm³/g). They also had much improved CO₂ capture capacities at ambient pressure and both low (2.17 mmol/g, 30 °C) and medium temperature (1.43 mmol/g, 200 °C), as compared to previously reported pristine MMOs powder samples. The pelletized structured sorbents also outperformed commercial LDH-based pellets by several fold.

Acetate intercalated Mg-Al layered double hydroxides (LDHs) through modified amide hydrolysis: a new route to synthesize novel mixed metal oxides (MMOs) for CO2 capture

Layered double hydroxide (LDH) based mixed metal oxides (MMOs) are promising high temperature CO2 capture sorbents. In order to improve their CO2 capture capacity, it is crucial to bring in changes to their physicochemical properties such as morphology, particle size, surface area and activity by tuning the synthesis method. Here we report a modified amide hydrolysis method to synthesize LDHs with a mixed morphology and better CO2 capture properties. Acetate intercalated Mg-Al LDHs with two different Mg/Al ratios (3 and 4) were synthesized by employing metal hydroxides as the starting precursors and acetamide as the hydrolysing agent. The resultant LDHs crystallized in a new morphology having a combination of both fibrous and sheet like crystallites. The MMOs derived from Mg-Al-acetate LDHs retained the mixed morphology observed in the precursor LDHs. The resultant MMOs showed almost a threefold increase in the BET surface area, 316 (Mg/Al = 3) and 341 (Mg/Al = 4) m2 g-1, compared to MMOs derived from anion exchanged Mg-Al-acetate LDH (118 m2 g-1). The MMOs synthesized by acetamide hydrolysis captured 1.2 mmol g-1 and 0. 87 mmol g-1 of CO2 at 200 and 300 °C (atmospheric pressure), respectively. The CO2 capture capacity realized was increased more than twofold compared to the CO2 capture capacity of MMOs derived from anion exchanged acetate LDH (0.57 mmol g-1) tested under similar conditions. The developed MMOs showed promising CO2 capture (1.0 mmol g-1) capacity at industrially relevant CO2 concentration (14%).

Advanced High-Temperature CO2 Sorbents with Improved Long-Term Cycling Stability

Developing novel sorbents with maximum carbonation efficiency and good cycling stability for CO₂ capture is a promising route to sequester anthropogenic CO₂. In this work, we have employed a green synthesis method to synthesize CaO-based sorbents suitably stabilized by MgO and supported by in situ generated carbon under inert atmosphere. The varied amounts (10-30 wt %) of MgO were used to stabilize the CaO. The supported mixed metal oxide (MMO) sorbents were screened for high-temperature CO₂ capture under CO₂ rich (86% CO₂) and lean (14% CO₂) gas streams at 650 °C and atmospheric pressure. The MMO sorbents captured 53-63 wt % of CO₂ per gram of sorbent under 86 and 14% CO₂, accounting for about 98% carbonation efficiency, which outperforms the CO₂ capture capacity of limestone derived CaO (L-CaO) sorbents (22.8 wt %). All of the synthetic MMO sorbents showed greater capture capacity and cyclic stability when compared to benchmark L-CaO. Because of the high carbonation efficiency and cycling stability of g-Ca_0.69Mg_0.3O sorbent, it was tested for 100 carbonation/regeneration cycles of 5 min each under CO₂ lean conditions. The g-Ca_0.69Mg_0.3O sorbent showed exceptional CO₂ capture capacity and cycling stability and retained about 65% of its initial capture capacity after 100 cycles.

Effects of Immobilized Ionic Liquid on Properties of Biodegradable Polycaprolactone/LDH Nanocomposites Prepared by In Situ Polymerization and Melt-Blending Techniques

The high capacity of calcinated layered double hydroxides (LDH) to immobilize various active molecules together with their inherent gas/vapor impermeability make these nanoparticles highly promising to be applied as nanofillers for biodegradable polyester packaging. Herein, trihexyl(tetradecyl)phosphonium decanoate ionic liquid (IL) was immobilized on the surface of calcinated LDH. Thus, the synthesized nanoparticles were used for the preparation of polycaprolactone (PCL)/LDH nanocomposites. Two different methods of nanocomposite preparation were used and compared: microwave-assisted in situ ring opening polymerization (ROP) of ε-caprolactone (εCL) and melt-blending. The in situ ROP of εCL in the presence of LDH nanoparticles with the immobilized IL led to homogenous nanofiller dispersion in the PCL matrix promoting formation of large PCL crystallites, which resulted in the improved mechanical, thermal and gas/water vapor barrier properties of the final nanocomposite. The surface-bonded IL thus acted as nanofiller surfactant, compatibilizer, as well as thermal stabilizer of the PCL/LDH nanocomposites. Contrary to that, the melt-blending caused a partial degradation of the immobilized IL and led to the production of PCL nanocomposites with a heterogenous nanofiller dispersion having inferior mechanical and gas/water vapor barrier properties.