Blends of poly(butylene adipate-co-terephthalate) (PBAT) and stereocomplex polylactide with improved rheological and mechanical properties

Transforming Poly(butylene adipate-co-terephthalate) into Protocatechuic Acid via Enzymatic Degradation and Whole-Cell Catalysis

Poly(butylene adipate-co-terephthalate) (PBAT) is a biodegradable plastic with increasing applications that degrades rapidly in composting, but its sole degradation limits residual value utilization. Therefore, new strategies for converting PBAT to valuable products are needed. In this study, enzymatic degradation was applied to hydrolyze PBAT, and an engineered Escherichia coli strain was constructed and utilized as a whole-cell catalyst to synthesize protocatechuic acid (PCA), a valuable platform compound, from degradation products. By fine-tuning the overexpression of four enzymes in the biosynthetic pathway and optimizing catalytic conditions, the titer of PCA was increased 5.07-fold to 5.28 ± 0.05 g/L, achieving a 15.45 ± 1.04 wt % conversion rate from pure PBAT particles. Furthermore, the strategy was applicable to commercial PBAT/poly(lactic acid) (PLA), achieving a maximum conversion rate of 25.05 ± 1.21 wt %. Thus, a novel strategy to utilize the PBAT waste was established, which provides a reference for upgrading other macrowaste resources.

Bio-Based PLA/PBS/PBAT Ternary Blends with Added Nanohydroxyapatite: A Thermal, Physical, and Mechanical Study

The physical and mechanical properties of novel bio-based polymer blends of polylactic acid (PLA), poly(butylene succinate) (PBS), and poly (butylene adipate-co-terephthalate) (PBAT) with various added amounts of nanohydroxyapatite (nHA) were investigated in this study. The formulations of PLA/PBS/PBAT/nHA blends were divided into two series, A and B, containing 70 or 80 wt% PLA, respectively. Samples of four specimens per series were prepared using a twin-screw extruder, and different amounts of nHA were added to meet the regeneration needs of bone graft materials. FTIR and XRD analyses were employed to identify the presence of each polymer and nHA in the various blends. The crystallization behavior of these blends was examined using DSC. Tensile and impact strength tests were performed on all samples to screen feasible formulations of polymer blends for bone graft material applications. Surface morphology analyses were conducted using SEM, and the dispersion of nHA particles in the blends was further tested using TEM. The added nHA also served as a nucleating agent aimed at improving the crystallinity and mechanical properties of the blends. Through the above analyses, the physical and mechanical properties of the polymer blends are reported and the most promising bone graft material formulations are suggested. All blends were tested for thermal degradation analysis using TGA and thermal stability was confirmed. The water absorption experiments carried out in this study showed that the addition of nHA could improve the hydrophilicity of the blends.

In-situ reactive compatiblization modified poly(l-lactic acid) and poly (butylene adipate-co-terephthalate) blends with improved toughening and thermal characteristics

Triglycidyl isocyanurate (TGIC) with multifunctional epoxy is used for reactive compatibilization of Poly (l-lactic acid) (PLLA)/Poly (butylene adipate-co-terephthalate) (PBAT) blends. Interfacial tension, FTIR and SEM results show that TGIC has greater affinity and stronger reactivity with PBAT. The mixing sequence of PLLA/PBAT/TGIC blends has a significant impact on the compatibility. The TGIC and PBAT are reactive blended first, followed by the PLLA, which is most advantageous to produce a substantial amounts of branched copolymers PLLA-g-PBAT at the interface for the (PBAT/4%T) /PLLA blend. The considerable improvement of interfacial compatibility and the thickening of interfacial layer promote the stress transfer from the matrix to the dispersed PBAT phase. In comparison to PLLA/PBAT blend, the breaking elongation of (PBAT/4%T)/PLLA blend is raised by 25.6 times up to 164.2 % and the tensile strength is enhanced up to 32.1 MPa. The present work offers valuable perspectives on how to encourage the efficient application of reactive compatibilizers with epoxy groups in polyester blends.

Silane treated starch dispersed PBAT/PHBV-based composites: Improved barrier performance for single-use plastic alternatives

The objective of this study is to include 5 wt% silane-treated starch (S-t-Starch) into biodegradable flexible poly(butylene adipate-co-terephthalate) (PBAT)/poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) blend matrix, which can facilitate superior barrier and balanced mechanical properties. With the intension of improving compatibilization between matrix and filler, starch (biological macromolecule) was efficiently treated with 15 wt% of 3-glycidoxypropyl trimethoxy silane (GPTMS), a coupling agent. Various analyses such as barrier, mechanical, thermal, surface morphology and rheological were performed using cast extruded PBAT/PHBV-based composite films. Comprehensive characterizations suggested that cast extruded PBAT/PHBV with 5 wt% S-t-Starch composites exhibited 91 and 82 % improvement in oxygen and water vapor barrier, respectively, compared to PBAT film. The increment in % crystallinity (as supported by DSC analysis) of PBAT/PHBV/5%S-t-Starch composite due to the silane component was one of the reasons for barrier improvement. The other reason was the improved interfacial adhesion between matrix and S-t-Starch particles (as supported by SEM analysis), which restricted the mobility of the polymer chains. The elongation at break (%EB) of the cast extruded PBAT/PHBV/5%Starch film was slightly improved from 536 to 542 % after silane treatment. Hence, the developed polymer composite in this research work can contribute to flexible packaging applications that require improved barrier properties.

A feasible strategy to balance the performance of stereo-complexed polylactide by incorporating poly(butylene adipate-co-terephthalate)

The raw material of polylactide (PLA) is lactic acid obtained by biological fermentation. PLA is the most promising degradable polymer to replace traditional plastics to address the pollution problems caused by their non-degradability. However, the application of PLA is hindered by its low softening temperature, easy hydrolysis, and poor toughness. Herein, the ternary composites with PLLA, PDLA and Poly (butylene adipate-co-terephthalate) (PBAT) were prepared by melt blending to balance its thermal stability, hydrolysis, and toughness. The effects of PBAT content (3 %, 6 %, 9 % and 12 %) and isothermal crystallization temperature on composite properties were fully investigated. The results show that the composite of stereo-complexed PLA (sc-PLA) with 6 % PBAT crystallized at 110 °C exhibits good comprehensive properties. Its vicat softening temperature (VST), mass loss rate under alkaline (pH = 12) and breaking elongation are 166 °C, 21.6 % and 4.40 %, respectively. Compared with the pure PLLA sample crystallized at same condition, the VST, mass loss rate and breaking elongation are 159 °C, 24.7 % and 3.76 % respectively, which increased by nearly 5 %, 13 % and 20 %. This indicates that this strategy is feasible to balance the heat resistance, hydrolysis resistance and toughness of PLA, while it sacrifices the tensile strength a little. This work provides a new way to modify and improve the PLA properties. Nonetheless, it is also necessary to coordinate the compatibility of PLA and PBAT.

Biodegradation of Biodegradable Polymers in Mesophilic Aerobic Environments

Finding alternatives to diminish plastic pollution has become one of the main challenges of modern life. A few alternatives have gained potential for a shift toward a more circular and sustainable relationship with plastics. Biodegradable polymers derived from bio- and fossil-based sources have emerged as one feasible alternative to overcome inconveniences associated with the use and disposal of non-biodegradable polymers. The biodegradation process depends on the environment's factors, microorganisms and associated enzymes, and the polymer properties, resulting in a plethora of parameters that create a complex process whereby biodegradation times and rates can vary immensely. This review aims to provide a background and a comprehensive, systematic, and critical overview of this complex process with a special focus on the mesophilic range. Activity toward depolymerization by extracellular enzymes, biofilm effect on the dynamic of the degradation process, CO2 evolution evaluating the extent of biodegradation, and metabolic pathways are discussed. Remarks and perspectives for potential future research are provided with a focus on the current knowledge gaps if the goal is to minimize the persistence of plastics across environments. Innovative approaches such as the addition of specific compounds to trigger depolymerization under particular conditions, biostimulation, bioaugmentation, and the addition of natural and/or modified enzymes are state-of-the-art methods that need faster development. Furthermore, methods must be connected to standards and techniques that fully track the biodegradation process. More transdisciplinary research within areas of polymer chemistry/processing and microbiology/biochemistry is needed.

Mechanically robust and flame-retardant poly(lactide)/poly(butylene adipate-co-terephthalate) composites based on carbon nanotubes and ammonium polyphosphate

In order to synchronously improve mechanical and flame retardant properties of polylactide/poly(butylene adipate-co-terephthalate) (PLA/PBAT) composites, a series of multifunctional composites containing multi-walled carbon nanotubes (CNTs), ammonium polyphosphate (APP) and a commercial multifunctional epoxy oligomer (MEO) as chain extender were prepared via melt blending. The results show that the optimal flame retardant properties of PLA5-PBAT5/10A/6C composite containing 6 % CNTs and 10 wt% APP, presented the limited oxygen index reached 28.3 % and exhibited a decrease in peak heat release rate (pHRR) and total heat release (THR) to 368 kJ/m² and 72 MJ/m², respectively because of the co-continuous phase, CNTs network and condensed effect of APP. Meanwhile, the construction of co-continuous phases endows PLA5-PBAT5 with better mechanical compared to PLA8-PBAT2 composites. The elongation at break reaches (245.9 %) and notched impact strength (16.5 kJ/m²) of PLA5-PBAT5/10A/6C were higher than the PLA8-PBAT2/10A/6C by 16.0 and 283.7 %.

Simultaneous toughness and stiffness of 3D printed nano-reinforced polylactide matrix with complete stereo-complexation via hierarchical crystallinity and reactivity

A novel strategy adaptive to 3D printing of stereo-complexed polylactide matrix for simultaneous toughness and stiffness was designed. Stereo-complexation is a potent way to enhance both aqueous stability and heat resistance of polylactide, but also aggravates brittleness problem of polylactide. Though poly(butyleneadipate-co-terephthalate) elastomer with epoxidized compatibilizer improved stiffness and toughness of common polylactide, their effectiveness on mechanical and crystallization properties of stereo-complexed polylactide remained unknown. More importantly, incorporation of above techniques into 3D printing kept a fundamental challenge. Both stereo-complexation of polylactide and covalent coupling of polylactide and poly(butyleneadipate-co-terephthalate) by epoxidized compatibilizer are easy to occur when preparing the filaments for printing, impeding the following 3D printing procedure. The hypothesis for this research is that controlled hierarchical crystallization and reaction in three thermal processes could ensure simultaneous toughness and stiffness, and complete stereo-complexation in polylactide matrices. Reinforcing effects of a selected epoxidized compatibilizer, POSS_(epoxy)8, on crystallinities, thermal properties, mechanical properties and morphologies were systematically studied. Such a strategy not only removed the obstacles in incorporating stereo-complexation and coupling techniques of polylactide into 3D printing, but also revealed the mechanism to produce high-performance 3D printed polylactide matrix via hierarchical crystallization and reaction.

Rheological Properties and Drag Reduction Performance of Puffer Epidermal Mucus

Most species of fish are covered with mucus, which provides the effect of reduction in swimming drag. In this paper, three concentrations of puffer epidermal mucus were obtained from the epidermal mucosa of puffer. The rheological properties and the drag reduction performance of the puffer epidermal mucus were characterized via a rheometer experimental and numerical simulation method. The relationship between the rheological properties and the drag reduction performance was analyzed and discussed, and the drag reduction mechanism of the puffer epidermal mucus was further explored. The results showed that the best drag reduction rate was 6.2% when the inflow velocity and concentration of puffer epidermal mucus were 0.1 m/s and 18.2 g/L, respectively. The rheological properties of puffer epidermal mucus are viscoelastic, and the mucus forms a sliding surface, which reduces the frictional drag of the fluid. In conclusion, this paper may provide a reference for the development of drag-reducing agents and drag-reducing research studies on other fish mucus.

Biodegradable all polyester-based multiblock copolymer elastomers with controlled properties

A cascade polymerization method is developed here for the synthesis of environmentally-friendly biodegradable all polyester-based thermoplastic elastomers with tunable properties.

Scale-up of non-toxic poly(butylene adipate-co-terephthalate)-Chitin based nanocomposite articles by injection moulding and 3D printing

Poly(butylene adipate-co-terephthalate) (PBAT), a compostable polymer, filled with different weight percentage of unbleached nano chitin (NC; 10%, 30% and 50%), a biodegradable filler from crustacean waste, were prepared from the extruded blends by injection moulding and 3D printing. The nanochitin required was prepared from chitin isolated from prawn shells (Fenneropenaeus indicus). The nanochitin crystals were observed to contain carboxylic acid surface functional groups as assessed by FT-IR, ¹³C solid state NMR (SS NMR) spectroscopy, zeta potential measurements and the extent of the same was estimated by potentiometric titration. The PBAT-NC nanocomposites were characterized SS NMR spectroscopy, FT-IR spectroscopy, wide angle X-ray diffraction, dynamic mechanical analysis, DSC and TGA. Thermal and mechanical properties of the nanocomposites were determined. The moulded nanocomposites changed more and more rigid with increasing weight percentage of NC without significant change in the tensile strength. The TGA indicated that the thermal stability of PBAT could be improved but not significantly by the addition of NC. Wound healing was enhanced in the presence of the nanocomposite while in vivo toxicity was significant at high concentration. The PBAT-NC nanocomposites could be moulded in to useful articles such as laptop charger cover, rat cover for washing machine, planters and key holders under conditions similar to that used in the processing of LDPE.