CO direct esterification to dimethyl oxalate and dimethyl carbonate: the key functional motifs for catalytic selectivity

Defect-Promoted Catalytic Conversion of Carbon Monoxide to Methanol on ThO2 Surfaces

The conversion of carbon monoxide (CO) to methanol (CH3OH) is an attractive process as it converts a toxic and environmentally harmful gas into a widely used industrial chemical via hydrogenation. Traditionally, this process is catalyzed by Cu-based multicomponent materials, which require high pressures and temperatures, making the process costly and environmentally unfriendly. In this article, we show that thorium dioxide (ThO2) is an attractive alternative catalyst that is earth abundant and chemically and thermally stable. Using quantum chemistry calculations based on density functional theory (DFT), we investigated the feasibility and reaction mechanism of the CO-to-CH3OH conversion catalyzed by the ThO2 (111) surface. Particular focus is given to the role of O vacancies. It is found that that the O vacancies act as catalytic centers, promoting the chemical activation of CO and H2 simultaneously and facilitating the reaction steps to form CH3OH. Based on these observations, we propose a dual-site catalytic mechanism wherein oxygen vacancies activate CO and H2 in parallel. This work demonstrates that the presence of O vacancies on the ThO2 surface improves its catalytic performance, paving the way for broader application of ThO2 catalysis to sustainable chemistry.

The Cooperation of Pd center and Lewis Acid Sites to Achieve High Selectivity Towards Kinetic Carbonate Product for Oxidative Carbonylation Reaction

Dimethyl carbonate and dimethyl oxalate are competitive products of the carbonylation reaction of methyl nitrite (MN) under Pd-based catalysts. The chemo-selectivity is influenced not just by the thermodynamic constraints of reaction conditions but also by the electronic structures of catalysts. Lewis acid sites are extensively employed to modulate the electronic structures of Pd active sites for kinetic carbonate production, but their precise role remains unclear. Herein, we employed a combination of reaction kinetic, in situ DRIFTS experiments and DFT calculation, unveiling the indispensable role of Lewis acid sites in activating MN and facilitating the transfer of *OCH3 species, which is the key to obtain the kinetic carbonate outcome. The molecular understanding reveals the cooperation of Pd center and Lewis acid sites in directing selectivity towards carbonate product, which enables the rational design of higher-performance catalysts.

Enhanced methyl nitrite carbonylation to dimethyl carbonate via fully exposed palladium cluster catalysts

This work reports a fully exposed palladium cluster catalyst that exhibits superior activity and selectivity for methyl nitrite (MN) carbonylation compared to atomically dispersed Pd catalysts and Pd nanoparticles. Mechanistic studies reveal that the distinct geometric structure of the fully exposed palladium cluster enables surface-mediated Langmuir-Hinshelwood reactions, efficiently producing dimethyl carbonate (DMC) while minimizing dimethyl oxalate (DMO) formation. In contrast, atomically dispersed Pd catalysts rely on Eley-Rideal mechanisms, leading to lower activity, while the continuous surface sites of Pd NPs promote DMO formation. This work provides a foundation for the rational design of novel catalysts for industrial carbonylation processes.

Selectivity Control in the Direct CO Esterification over Pd@UiO-66: The Pd Location Matters

The selectivity control of Pd nanoparticles (NPs) in the direct CO esterification with methyl nitrite toward dimethyl oxalate (DMO) or dimethyl carbonate (DMC) remains a grand challenge. Herein, Pd NPs are incorporated into isoreticular metal-organic frameworks (MOFs), namely UiO-66-X (X=-H, -NO2 , -NH2 ), affording Pd@UiO-66-X, which unexpectedly exhibit high selectivity (up to 99 %) to DMC and regulated activity in the direct CO esterification. In sharp contrast, the Pd NPs supported on the MOF, yielding Pd/UiO-66, displays high selectivity (89 %) to DMO as always reported with Pd NPs. Both experimental and DFT calculation results prove that the Pd location relative to UiO-66 gives rise to discriminated microenvironment of different amounts of interface between Zr-oxo clusters and Pd NPs in Pd@UiO-66 and Pd/UiO-66, resulting in their distinctly different selectivity. This is an unprecedented finding on the production of DMC by Pd NPs, which was previously achieved by Pd(II) only, in the direct CO esterification.

Boosting Activity and Selectivity of UiO-66 through Acidity/Alkalinity Functionalization in Dimethyl Carbonate Catalysis

The acid-base properties of supports have an enormous impact on catalytic reactions to regulate the selectivity and activity of supported catalysts. Herein, a train of Pd-X-UiO-66 (X = NO₂ , NH₂ , and CH₃ ) catalysts with different acidity/alkalinity functional groups and encapsulated Pd(II) species is first developed, whose activities in dimethyl carbonate (DMC) catalysis are then investigated in details. Thereinto, the Pd-NO₂ -UiO-66 catalyst with acidity functionalization exhibits the best catalytic behavior: the DMC selectivity stemmed from methyl nitrite (MN) is up to 68%, the conversion of CO is 73.4%. The obtained experimental results demonstrate that the NO₂ group not only affected the interaction between X-UiO-66 and Pd(II) active sites but also play an indispensable role in the adsorption and activation of MN and CO, which remarkably promote the formation of the COOCH₃ ^* intermediate and DMC product.

Material research from the viewpoint of functional motifs

As early as 2001, the need for the ‘functional motif theory’ was pointed out to assist the rational design of functional materials. The properties of materials are determined by their functional motifs and by how they are arranged in the materials. Uncovering the functional motifs and their arrangements is crucial in understanding the properties of materials and rationally designing new materials of desired properties. The functional motifs of materials are the critical microstructural units (e.g. constituent components and building blocks) that play a decisive role in generating certain material functions, and could not be replaced with other structural units without losing or significantly suppressing the relevant functions. The role of functional motifs and their arrangements in materials with representative examples was presented. These examples could be classified into six types of material microscopic structures on a length scale smaller than ∼10 nm with maximum subatomic resolution, i.e. the crystal, magnetic, aperiodic, defect, local, and electronic structures. The method of functional motif analysis could be employed in the function-oriented design of materials, as elucidated by taking infrared nonlinear optical materials as an example. Machine learning is more efficient in predicting material properties and screening materials with high efficiency than high-throughput experimentation and high-throughput calculations. In extracting the functional motifs and finding their quantitative relationships, developing sufficiently reliable databases for material structures and properties is imperative.

A predicted new catalyst to replace noble metal Pd for CO oxidative coupling to DMO

The reaction mechanisms of CO oxidative coupling to dimethyl oxalate (DMO) on different β-Mo2C(001) based catalysts have been studied by the density functional theory (DFT) method.

Synergistic Lewis acid and Pd active sites of metal–organic frameworks for highly efficient carbonylation of methyl nitrite to dimethyl carbonate

We for the first time systematically investigated a MOF UiO-66 based catalyst showing the synergistic effect of Lewis acid sites and Pd(ii) for highly efficient methyl nitrite (MN) carbonylation to dimethyl carbonate (DMC).

Enhancing the activity of Pd/Zn–Al–O catalysts for esterification of CO to dimethyl oxalate via increasing oxygen defects by tuning the Zn/Al ratio

The enhancement of oxygen defects in the spinel support is the essential reason for the improvement of catalytic activity, which reveals the support effect of catalyst for CO direct esterification to dimethyl oxalate.

Highly Effective Pd/MgO/γ-Al2O3 Catalysts for CO Oxidative Coupling to Dimethyl Oxalate: The Effect of MgO Coating on γ-Al2O3

The support of MgO/γ-Al₂O₃ was initially prepared by a multiple impregnation method and Pd was placed on the surface of the MgO/γ-Al₂O₃ support via incipient wetness impregnation. Pd/MgO/γ-Al₂O₃ (Pd/MAO) catalysts were systematically characterized by X-ray diffraction (XRD), Brunauer-Emmett-Teller (BET), CO₂-temperature-programmed desorption (TPD), transmission electron microscopy (TEM), CO-Fourier transform infrared (CO-FTIR), and X-ray photoelectron spectroscopy (XPS) and tested in the CO oxidative coupling to dimethyl oxalate (DMO) reaction. Compared to Pd/γ-Al₂O₃, the catalytic activities of the Pd/MAO catalysts improved significantly. The Pd/MAO catalyst with a 30% mass ratio of Mg to γ-Al₂O₃ delivers 3 times higher STY of DMO than that of Pd/γ-Al₂O₃. It has been demonstrated that MgO covered γ-Al₂O₃ layer-by-layer forming MAO supports, which can increase surface basicity and the interaction between Pd particles and the MAO supports. Moreover, the relationship between metal and support interaction and catalytic performance was discussed.

Structural Requirements for Chemoselective Ammonolysis of Ethylene Glycol to Ethanolamine over Supported Cobalt Catalysts

Ethylene glycol is regarded as a promising C2 platform molecule due to the fast development of its production from sustainable biomass. This study inquired the structural requirements of Co-based catalysts for the liquid-phase ammonolysis of ethylene glycol to value-added ethanolamine. We showed that the rate and selectivity of ethylene glycol ammonolysis on γ-Al2O3-supported Co catalysts were strongly affected by the metal particle size within the range of 2–10 nm, among which Co nanoparticles of ~4 nm exhibited both the highest ethanolamine selectivity and the highest ammonolysis rate based on the total Co content. Doping of a moderate amount of Ag further promoted the catalytic activity without affecting the selectivity. Combined kinetic and infrared spectroscopic assessments unveiled that the addition of Ag significantly destabilized the adsorbed NH3 on the Co surface, which would otherwise be strongly bound to the active sites and inhibit the rate-determining dehydrogenation step of ethylene glycol.

Boosting Interfacial Electron Transfer between Pd and ZnTi-LDH via Defect Induction for Enhanced Metal-Support Interaction in CO Direct Esterification Reaction

Strong metal-support interaction is crucial to the stability of catalysts in heterogeneous catalysis. However, reports on boosting interfacial electron transfer between metal and support via defect induction for enhanced metal-support interaction are limited. In this work, ultrathin reducible ZnTi-layered double hydroxide (LDH) nanosheets with rich oxygen defects were synthesized to stabilize Pd clusters, and the rich oxygen defects promoted Pd cluster bonding with Zn and Ti atoms in supports, thereby forming a metal-metal bond. Electron spin resonance (ESR), X-ray absorption fine spectra (XAFS), and density functional theory (DFT) calculations demonstrate remarkable interfacial electron transfer (0.62 e). The Pd/ZnTi-LDH catalyst shows superior catalytic stability for CO direct esterification to dimethyl oxalate. By contrast, the nonreducible Pd/ZnAl-LDH catalyst with a few oxygen defects shows minimal interfacial electron transfer (0.08 e), which leads to relatively poor catalytic stability. This work provides a deep insight into promoting the stability of catalysts by boosting interfacial electron transfer via defect induction.