Functionalization of Cotton by Thermoresponsive Polymer Brushes for Potential Use as Smart Dressings

Cotton is the most widely used dressing material due to its universal availability, affordability, high biodegradability, and ease of recyclability. Modern and advanced techniques for controlled polymer grafting onto its surface enhance and precisely tailor cotton's properties. These improvements contribute to the healing process by preventing adhesion to wounds, facilitating the absorption of body fluids, and enabling the design of innovative dressings capable of the controlled release of active substances. Therefore, this study presents the grafting of thermoresponsive polymer brushes composed of di(ethylene glycol) methyl ether methacrylate (DEGMA) and poly(ethylene glycol) methyl ether methacrylate (OEGMA, Mn ∼ 500) onto a cotton surface using surface-initiated supplemental activator and reducing agent atom transfer radical polymerization (SI-SARA ATRP). By precisely adjusting the composition of DEGMA and OEGMA500, we achieved precise control over the polymer layer's lower critical solution temperature (LCST) behavior. The LCST of the copolymers formed in the reaction mixture in the presence of the functionalized surface was analyzed via transmittance measurements. Furthermore, the thermoresponsive properties of the polymer layer grafted onto the cotton surface were evaluated through water contact angle (WCA) measurements at varying temperatures. In addition, the temperature-dependent protein adsorption of the polymer-functionalized cotton was examined to assess the potential dressing's adherence to wounds. Finally, the resulting materials were tested for residual copper content and cytotoxicity.

CuBr-mediated surface-initiated controlled radical polymerization in air

Herein, we present a straightforward CuBr-mediated surface-initiated controlled radical polymerization (SI-CRP) method for fabricating polymer brushes using microliter volumes of reaction solution in air and at room temperature. The key advantage of this method is its ability to rapidly grow polymer brushes with oxygen tolerance, driven by the controlled disproportionation of CuI into CuII and Cu0 by CuBr and ligand. We demonstrate the successful preparation of homo-, block, patterned, and wafer-scale polymer brushes. Additionally, the catalyst in CuBr-mediated SI-CRP is reusable, long-lasting, and compatible with various monomers. This work broadens the potential of CuBr for polymer brush growth, making it accessible to both experts and non-experts.

Roughness-Mediated SI-Fe0CRP for Polymer Brush Engineering toward Superior Drag Reduction

Surface-initiated iron(0)-mediated controlled radical polymerization (SI-Fe0CRP) with low toxicity and excellent biocompatibility is promising for the fabrication of biofunctional polymer coatings. However, the development of Fe(0)-based catalysts remains limited by the lower dissociation activity of the Fe(0) surface in comparison to Cu(0). Here, we found that, by simply polishing the Fe(0) plate surface with sandpaper, the poly(methacryloyloxy)ethyl trimethylammonium chloride brush growth rate has been increased significantly to 3.3 from 0.14 nm min-1 of the pristine Fe(0) plate. The excellent controllability of roughness-mediated SI-Fe0CRP can be demonstrated by customizing multicompartment brushes and triblock brushes. Furthermore, we found that the resulting polymer brush coatings exhibit remarkably low water adhesion (0.097 mN) and an outstanding drag reduction rate of 52% in water. This work provides a promising strategy for regulating the grafting rate of polymer brushes via SI-Fe0CRP for biocompatible marine drag reduction coatings.

Surface-Initiated Zerovalent Metal-Mediated Controlled Radical Polymerization (SI-Mt0CRP) for Brush Engineering

ConspectusThe surface-tethered polymer brush has become a powerful approach to tailoring the chemical and physical properties of surfaces and interfaces and revealed broad application prospects in widespread fields such as self-cleaning, surface lubrication, and antibiofouling. Access to these diverse functional polymer brushes is highly dependent on versatile and powerful surface-initiated controlled radical polymerization (SI-CRP) strategies. However, conventional SI-CRP typically requires oxygen exclusion, large amounts of catalysts and monomer solution, and a long reaction time, making it time-consuming and sophisticated. When using a two-plate system consisting of an initiator-bearing substrate and a metal plate, we and our collaborators introduced surface-initiated zerovalent metal-mediated controlled radical polymerization (SI-Mt0CRP). In the SI-Mt0CRP setup, a metal(0) plate (Cu, Fe, Zn, or Sn) is placed proximately to an initiator-functionalized substrate and forms a confined polymerization system which considerably simplifies the synthesis of a wide range of polymer brushes with high grafting densities over large areas (up to the meter scale).In comparison to classical SI-ATRP (catalyzed by metal salts), SI-Mt0CRP demonstrates oxygen tolerance, high controllability, good retention of chain-end functionality, and facile recyclability of the metal catalysts (i.e., metal foil/plate). Taking advantage of the confined geometry of the SI-Mt0CRP setup, polymer brushes with various conformations and architectures are easily accessible while consuming only microliter volumes of monomer solution and without complicated operations under ambient conditions. Owing to these attractive characteristics, SI-Mt0CRP has become a versatile technique for functionalizing materials for targeted applications, ranging from the areas of surface science to materials science and nanotechnology.In this Account, we summarize the recent advances of SI-Mt0CRP catalyzed by zerovalent metals (e.g., Cu, Fe, Zn, and Sn) and highlight the intrinsic advantages of the featured experimental setup, compared with the "classical" SI-CRP in which metal salt, powder, or wire is applied. We further discuss the synthetic features and proposed mechanism of SI-Mt0CRP while emphasizing the various external technologies' (including "on water" reaction, galvanic replacement, lithography, and capillary microfluidic) integrated polymerization systems. We also describe structural polymer brushes, including block copolymers, patterned and gradient structures, and arrayed and binary polymer brushes. Finally, we introduce the diverse polymer brushes that have been prepared using these techniques, with a focus on targeted and emerging applications. We anticipate that the discussion presented in this Account will promote a better understanding of the SI-Mt0CRP technique and advance the future development of practical surface brushing.

Oxygen Tolerance during Surface-Initiated Photo-ATRP: Tips and Tricks for Making Brushes under Environmental Conditions

Achieving tolerance toward oxygen during surface-initiated reversible deactivation radical polymerization (SI-RDRP) holds the potential to translate the fabrication of polymer brush-coatings into upscalable and technologically relevant processes for functionalizing materials. While focusing on surface-initiated photoinduced atom transfer radical polymerization (SI-photoATRP), we demonstrate that a judicious tuning of the composition of reaction mixtures and the adjustment of the polymerization setup enable to maximize the compatibility of this grafting technique toward environmental conditions. Typically, the presence of O2 in the polymerization medium limits the attainable thickness of polymer brushes and causes the occurrence of "edge effects", i.e., areas at the substrates' edges where continuous oxygen diffusion from the surrounding environment inhibits brush growth. However, the concentrations of the Cu-based catalyst and "free" alkyl halide initiator in solution emerge as key parameters to achieve a more efficient consumption of oxygen and yield uniform and thick brushes, even for polymerization mixtures that are more exposed to air. Precise variation of reaction conditions thus allows us to identify those variables that become determinants for making the synthesis of brushes more tolerant toward oxygen, and consequently more practical and upscalable.

Tinware-Inspired Aerobic Surface-Initiated Controlled Radical Polymerization (SI-Sn0CRP) for Biocompatible Surface Engineering

Surface anchored polymer brushes prepared by surface-initiated controlled radical polymerization (SI-CRP) have raised considerable interest in biomaterials and bioengineering. However, undesired residues of noxious transition metal catalysts critically restrain their widespread biomedical applications. Herein, we present a robust and biocompatible surface-initiated controlled radical polymerization catalyzed by a Sn(0) sheet (SI-Sn⁰CRP) under ambient conditions. Through this approach, microliter volumes of vinyl monomers with diverse functions (heterocyclic, ionic, hydrophilic, and hydrophobic) could be efficiently converted to homogeneous polymer brushes. The excellent controllability of SI-Sn⁰CRP strategy is further demonstrated by the exquisite fabrication of predetermined block and patterned polymer brushes through chain extension and photolithography, respectively. Additionally, in virtue of intrinsic biocompatibility of Sn, the resultant polymer brushes present transcendent affinity toward blood and cell, in marked contrast to those of copper-based approaches. This strategy could provide an avenue for the controllable fabrication of biocompatible polymer brushes toward biological applications.

Galvanic-Replacement-Assisted Surface-Initiated Atom Transfer Radical Polymerization for Functional Polymer Brush Engineering

Here we present a facile and robust strategy, namely, galvanic-replacement-assisted surface-initiated Cu(0)-mediated atom transfer radical polymerization (gr-SI-Cu⁰ATRP, or gr-SI-Cu⁰CRP) for polymer brush engineering under ambient conditions. In gr-SI-Cu⁰ATRP, highly active and nanostructured Cu(0) surfaces are obtained by a simple galvanic replacement on zinc/aluminum surfaces in dilute Cu²⁺ solution. Polymer brush growth rate is extremely high (up to ∼904 nm in 30 min polymerization); meanwhile, both nano Cu(0) surfaces and Cu²⁺ solution can be reused multiple times without losing grafting efficiency. We also demonstrate that the gr-SI-Cu⁰ATRP is advantageous for polymer brush engineering on arbitrary substrates, including flexible (polyethylene terephthalate), curved (polycarbonate), and porous (anodic aluminum oxide), and endow the substrates with various functionalities, for example, anti-icing, antifogging, and ion selectivity.

Preparation of Homopolymer, Block Copolymer, and Patterned Brushes Bearing Thiophene and Acetylene Groups Using Microliter Volumes of Reaction Mixtures

The synthesis of surface-grafted polymers with variable functionality requires the careful selection of polymerization methods that also enable spatially controlled grafting, which is crucial for the fabrication of, e.g., nano (micro) sensor or nanoelectronic devices. The development of versatile, simple, economical, and eco-friendly synthetic strategies is important for scaling up the production of such polymer brushes. We have recently shown that poly (3-methylthienyl methacrylate) (PMTM) and poly (3-trimethylsilyl-2-propynyl methacrylate) (PTPM) brushes with pendant thiophene and acetylene groups, respectively, could be used for the production of ladder-like conjugated brushes that are potentially useful in the mentioned applications. However, the previously developed syntheses of such brushes required the use of high volumes of reagents, elevated temperature, or high energy UV-B light. Therefore, we present here visible light-promoted metal-free surface-initiated ATRP (metal-free SI-ATRP) that allows the economical synthesis of PMTM and PTPM brushes utilizing only microliter volumes of reaction mixtures. The versatility of this approach was shown by the formation of homopolymers but also the block copolymer conjugated brushes (PMTM and PTPM blocks in both sequences) and patterned films using TEM grids serving as photomasks. A simple reaction setup with only a monomer, solvent, commercially available organic photocatalyst, and initiator decorated substrate makes the synthesis of these complex polymer structures achievable for non-experts and ready for scaling up.

Fabrication of Three-Dimensional Polymer-Brush Gradients within Elastomeric Supports by Cu0-Mediated Surface-Initiated ATRP

Cu⁰-mediated surface-initiated ATRP (Cu⁰ SI-ATRP) emerges as a versatile, oxygen-tolerant process to functionalize three-dimensional (3D), microporous supports forming single and multiple polymer-brush gradients with a fully tunable composition. When polymerization mixtures are dispensed on a Cu⁰-coated plate, this acts as oxygen scavenger and source of active catalyst. In the presence of an ATRP initiator-bearing microporous elastomer placed in contact with the metallic plate, the reaction solution infiltrates by capillarity through the support, simultaneously triggering the controlled growth of polymer brushes. The polymer grafting process proceeds with kinetics that are determined by the progressive infiltration of the reaction solution within the microporous support and by the continuous diffusion of catalyst regenerated at the Cu⁰ surface. The combination of these effects enables the accessible generation of 3D polymer-brush gradients extending across the microporous scaffolds used as supports, finally providing materials with a continuous variation of interfacial composition and properties.

Making ATRP More Practical: Oxygen Tolerance

Atom-transfer radical polymerization (ATRP) is a well-known technique for the controlled polymerization of vinyl monomers under mild conditions. However, as with any other radical polymerization, ATRP typically requires rigorous oxygen exclusion, making it time-consuming and challenging to use by nonexperts. In this Account, we discuss various approaches to achieving oxygen tolerance in ATRP, presenting the overall progress in the field.Copper-mediated ATRP, which we first discovered in the late 1990s, uses a Cu^I/L activator that reversibly reacts with the dormant C(sp³)-X polymer chain end, forming a X-Cu^II/L deactivator and a propagating radical. Oxygen interferes with activation and chain propagation by quenching the radicals and oxidizing the activator. At ATRP equilibrium, the activator is present at a much higher concentration than the propagating radicals. Thus, oxidation of the activator is the dominant inhibition pathway. In conventional ATRP, this reaction is irreversible, so oxygen must be strictly excluded to achieve good results.Over the last two decades, our group has developed several ATRP techniques based on the concept of regenerating the activator. When the oxidized activator is continuously converted back to its active reduced form, then the catalytic system itself can act as an oxygen scavenger. Regeneration can be accomplished by reducing agents and photo-, electro-, and mechanochemical stimuli. This family of methods offers a degree of oxygen tolerance, but most of them can tolerate only a limited amount of oxygen and do not allow polymerization in an open vessel.More recently, we discovered that enzymes can be used in auxiliary catalytic systems that directly deoxygenate the reaction medium and protect the polymerization process. We developed a method that uses glucose oxidase (GOx), glucose, and sodium pyruvate to very effectively scavenge oxygen and enable open-vessel ATRP. By adding a second enzyme, horseradish peroxidase (HPR), we managed to extend the role of the auxiliary enzymatic system to generating carbon-based radicals and changed ATRP from an oxygen-sensitive to an oxygen-fueled reaction.While performing control experiments for the enzymatic methods, we noticed that using sodium pyruvate under UV irradiation triggers polymerization without the presence of GOx. This serendipitous discovery allowed us to develop the first oxygen-proof, small-molecule-based, photoinduced ATRP system. It has oxygen tolerance similar to that of the enzymatic methods, exhibits superior compatibility with both aqueous media and organic solvents, and avoids problems associated with purifying polymers from enzymes. The system was able to rapidly polymerize N-isopropylacrylamide, a challenging monomer, with a high degree of control.These contributions have substantially simplified the use of ATRP, making it more practical and accessible to everyone.