The effects of bio-inspired micro/nano scale structures on anti-icing properties

Superhydrophobic Non-Metallic Surfaces with Multiscale Nano/Micro-Structure: Fabrication and Application

Multiscale nano/micro-structured surfaces with superhydrophobicity are abundantly observed in nature such as lotus leaves, rose petals and butterfly wings, where microstructures typically reinforce mechanical stability, while nanostructures predominantly govern wettability. To emulate such hierarchical structures in nature, various methods have been widely applied in the past few decades to the manufacture of multiscale structures which can be applied to functionalities ranging from anti-icing and water-oil separation to self-cleaning. In this review, we highlight recent advances in nano/micro-structured superhydrophobic surfaces, with particular focus on non-metallic materials as they are widely used in daily life due to their lightweight, abrasion resistance and ease of processing properties. This review is organized into three sections. First, fabrication methods of multiscale hierarchical structures are introduced with their strengths and weaknesses. Second, four main application areas of anti-icing, water-oil separation, anti-fog and self-cleaning are overviewed by assessing how and why multiscale structures need to be incorporated to carry out their performances. Finally, future directions and challenges for nano/micro-structured surfaces are presented.

Interdependence of Surface Roughness on Icephobic Performance: A Review

Ice protection techniques have attracted significant interest, notably in aerospace and wind energy applications. However, the current solutions are mostly costly and inconvenient due to energy-intensive and environmental concerns. One of the appealing strategies is the use of passive icephobicity, in the form of coatings, which is induced by means of several material strategies, such as hydrophobicity, surface texturing, surface elasticity, and the physical infusion of ice-depressing liquids, etc. In this review, surface-roughness-related icephobicity is critically discussed to understand the challenges and the role of roughness, especially on superhydrophobic surfaces. Surface roughness as an intrinsic, independent surface property for anti-icing and de-icing performance is also debated, and their interdependence is explained using the related physical mechanisms and thermodynamics of ice nucleation. Furthermore, the role of surface roughness in the case of elastomeric or low-modulus polymeric coatings, which typically instigate an easy release of ice, is examined. In addition to material-centric approaches, the influence of surface roughness in de-icing evaluation is also explored, and a comparative assessment is conducted to understand the testing sensitivity to various surface characteristics. This review exemplifies that surface roughness plays a crucial role in incorporating and maintaining icephobic performance and is intrinsically interlinked with other surface-induced icephobicity strategies, including superhydrophobicity and elastomeric surfaces. Furthermore, the de-icing evaluation methods also appear to be roughness sensitive in a certain range, indicating a dominant role of mechanically interlocked ice.

Self-healable and transparent PDMS-g-poly(fluorinated acrylate) coating with ultra-low ice adhesion strength for anti-icing applications

The high ice adhesion strength (τ) and low adhesion of lubricant-free slippery polymers have restricted their applications. We synthesized polysiloxane-g-fluorinated acrylate polymer with a branched structure, anchored groups and dynamic cross-linked network, features imparting increased chain segment slipperiness and self-healability. The coating showed a low τ (6 kPa), strong adhesion and prolonged life.

Construction of CNC@SiO2@PL Based Superhydrophobic Wood with Excellent Abrasion Resistance Based on Nanoindentation Analysis and Good UV Resistance

Construction of superhydrophobic woods with high abrasion resistance is still a major challenge, and micro analysis for abrasion resistance is scarce. To improve these issues, cellulose nanocrystals (CNC)@SiO2@phosphorylated lignin (PL) rods were prepared by SiO2 in situ generated on CNC, and then the modified lignin attached to the CNC@SiO2 rods surface. Subsequently, the superhydrophobic coating was constructed using hydrophobic modified CNC@SiO2@PL rods as the main structural substance by simple spraying or rolling them onto wood surfaces, and both polydimethylsiloxane (PDMS) and epoxy resin were used as the adhesives. The resulting coating had excellent superhydrophobic properties with a water contact angle (WCA) of 157.4° and a slide angle (SA) of 6°. The introduced PL could enhance ultraviolet (UV) resistance of the coating due to the presence of these groups that absorbed UV light in lignin. In the abrasion resistance test, compared with the SiO2/PL coating, the abrasion resistance of the one with CNC was much higher, suggesting that CNC could improve the abrasion resistance of the coating due to its high crystallinity and excellent mechanical strength. The coating with PDMS performed better than the one with epoxy resin because the soft surface could offset part of the external impact by deformation in the abrasion process. This was also consistent with the results of the nanoindentation (NI) tests. In view of the simple preparation and good performance, this superhydrophobic wood will have broad application potential.

Advances in the Fabrication and Characterization of Superhydrophobic Surfaces Inspired by the Lotus Leaf

Nature has proven to be a valuable resource in inspiring the development of novel technologies. The field of biomimetics emerged centuries ago as scientists sought to understand the fundamental science behind the extraordinary properties of organisms in nature and applied the new science to mimic a desired property using various materials. Through evolution, living organisms have developed specialized surface coatings and chemistries with extraordinary properties such as the superhydrophobicity, which has been exploited to maintain structural integrity and for survival in harsh environments. The Lotus leaf is one of many examples which has inspired the fabrication of superhydrophobic surfaces. In this review, the fundamental science, supported by rigorous derivations from a thermodynamic perspective, is presented to explain the origin of superhydrophobicity. Based on theory, the interplay between surface morphology and chemistry is shown to influence surface wetting properties of materials. Various fabrication techniques to create superhydrophobic surfaces are also presented along with the corresponding advantages and/or disadvantages. Recent advances in the characterization techniques used to quantify the superhydrophobicity of surfaces is presented with respect to accuracy and sensitivity of the measurements. Challenges associated with the fabrication and characterization of superhydrophobic surfaces are also discussed.

Construction of durable superhydrophobic and anti-icing coatings via incorporating boroxine cross-linked silicone elastomers with good self-healability

The fragility of the micro-nano structure makes superhydrophobic coatings highly susceptible to stress, resulting in a decrease in their superhydrophobic and anti-icing performance. In this work, we proposed a new insight to improve durability by incorporating a thin layer of self-healable elastomer with a dynamic network on the micro-nano structure. We constructed superhydrophobic coatings (EP/SiO₂/BFVSE) with a three-layered structure of the epoxy resin/silica nanoparticle/silicon elastomer. The silicon elastomer (BFVES) with a B-O dynamic cross-linked network and fluorinated moieties was synthesized by graft polymerization on vinyl silicon oil. The preparation route is facile and convenient for mass production. BFVES has rapid self-healing properties for scratches at room-temperature, underwater and at -18 °C. EP/SiO₂/BFVSE preserved apparently higher CAs after being immersed in pH = 1, pH = 13, and NaCl solutions for 96 h as compared with the EP/SiO₂ coating. In a water striking environment, the CA of EP/SiO₂/BFVSE was slightly decreased to 153°. SEM images further reveal that the recovery of superhydrophobicity and icephobicity is attributed to the self-healing behavior of the boroxine-containing silicon elastomer. The EP/SiO₂/BFVSE coating also possesses additional self-healing ability under chemical oxidation. The high durability of the self-healable superhydrophobic coating enables great application potential in aircraft, marine vessels, and outdoor facilities in harsh environments.

Nanostructured Superhydrophobic Titanium-Based Materials: A Novel Preparation Pathway to Attain Superhydrophobicity on TC4 Alloy

This study develops the nanostructured superhydrophobic titanium-based materials using a combined preparation method of laser marking step and the subsequent anodizing step. The structural properties were determined using an X-ray diffractometer (XRD) and scanning electron microscope (SEM), while the performance was explored by wear and corrosion tests. The laser marking caused a rough surface with paralleled grooves and protrusions, revealing surface superhydrophobicity after organic modification. The anodizing process further created a titanium oxide (TiO₂) nanotube film. Both phase constituent characterization and surface elemental analysis prove the uniform nanofilm. The inert nanosized oxide film offers improved stability and superhydrophobicity. Compared to those samples only with the laser marking process, the TiO₂ nanotube film enhances the corrosion resistance and mechanical stability of surface superhydrophobicity. The proposed preparation pathway serves as a novel surface engineering technique to attain a nanostructured superhydrophobic surface with other desirable performance on titanium alloys, contributing to their scale-up applications in diverse fields.

Icephobic Performance of Combined Fluorine-Containing Composite Layers on Al-Mg-Mn-Si Alloy Surface

This paper presents the results of an evaluation of anti-icing properties of samples obtained by plasma electrolytic oxidation (PEO) with a subsequent application of superdispersed polytetrafluoroethylene (SPTFE) and polyvinylidenefluoride (PVDF). A combined treatment of the samples with SPTFE and PVDF is also presented. It is revealed that impregnation of a PEO layer with fluoropolymer materials leads to a significant increase in surface relief uniformity. Combined PVDF–SPFTE layers with a ratio of PVDF to SPTFE of 1:4 reveal the best electrochemical characteristics, hydrophobicity and icephobic properties among all of the studied samples. It is shown that the decrease in corrosion current density Ic for PVDF–SPFTE coatings is higher by more than five orders of magnitude in comparison with uncoated aluminum alloy. The contact angle for PVDF–SPFTE coatings attain 160.5°, which allows us to classify the coating as superhydrophobic with promising anti-icing performance. A treatment of a PEO layer with PVDF–SPFTE leads to a decrease in ice adhesion strength by 22.1 times compared to an untreated PEO coating.

Ethylene glycol nanofluids dispersed with monolayer graphene oxide nanosheet for high-performance subzero cold thermal energy storage

Ethylene glycol (EG) nanofluids have been intensively explored as one of the most promising solid-liquid phase change materials for subzero cold thermal energy storage (CTES). However, the prepared nanofluids usually suffer from a large supercooling degree, a long freezing period, reduced storage capacity and poor dispersion stability. Herein, we overcome these issues by developing stable EG nanofluids that are uniformly dispersed with low concentrations of monolayer ethanol-wetted graphene oxide nanosheets. The homogeneously dispersed monolayer sheet not only improves the thermal conductivity of the nanofluids (12.1%) but also provides the heterogeneous nucleation sites to trigger the crystal formation, thereby shortening the freezing time and reducing the supercooling degree. Compared with the base fluid, the nanofluids have reduced the supercooling degree by 87.2%, shortened the freezing time by 78.2% and maintained 98.5% of the latent heat. Moreover, the EG nanofluids have retained their initial stable homogeneous dispersion after repeated freezing/melting for 50 cycles, which ensures consistent CTES behavior during long-period operations. The facile preparation process, low loading requirement and consistent superior thermophysical properties would make the EG nanofluids loaded with monolayer graphene oxide sheets promising coolants for high-performance phase change-based CTES.