Tailoring the MOF structure via ligand optimization afforded a dandelion flower like CoS/Co-Nx/CoNi/NiS catalyst to enhance the ORR/OER in zinc-air batteries

In situ self-assembly of molybdenum carbide and iron carbide heterostructures on N-doped carbon for an efficient oxygen reduction reaction

Identifying highly stable, cost-effective, platinum-free, and efficient electrocatalysts for the oxygen reduction reaction (ORR) remains a formidable challenge. The ORR is important for advancing fuel cell and zinc-air battery (ZAB) technologies towards cost-efficiency and environmental sustainability. This work presents the utilization of economically viable materials through a straightforward synthesis process, exhibiting the development of efficient Mo2C/Fe3C-NC catalysts ingeniously derived from phosphomolybdic acid (PMA) and iron phthalocyanine (FePc). The results demonstrate that the optimized Mo2C/Fe3C-NC3 catalysts exhibit remarkable electrochemical performance, evidenced by an impressive onset potential of ∼1.0 V versus RHE, a half-wave potential of 0.89 V, and a superior current density of about 6.2 mA cm-2. As for their performance in ZABs, the optimized catalysts reach a peak power density of 142 mW cm-2 at a current density of 200 mA cm-2. This synergy, coupled with the uniform distribution of Mo2C and Fe3C nanoparticles, greatly enhances the active catalytic sites and promotes electrolyte diffusion. Our approach diverges from traditional methods by employing an in situ self-assembled heterostructure of Mo2C/Fe3C on nitrogen-doped carbon tubes, avoiding the conventional high-temperature hydrogen gas reduction process. Beyond serving as feasible alternatives to commercially available Pt/C catalysts, these materials hold promise for large-scale production owing to their affordability and the simplicity of the synthesis technique. Such a breakthrough paves the way towards the realization of sustainable energy technologies and lays the groundwork for further exploration into amplifying the scalability and efficiency of ORR catalysts.

In-Situ Nanoarchitectonics of Fe/Co LDH over Cobalt-Enriched N-Doped Carbon Cookies as Facile Oxygen Redox Electrocatalysts for High-Rate Rechargeable Zinc-Air Batteries

The reality of long-term rechargeable and high-performance zinc-air batteries relies majorly on cost-effective and eminent bifunctional electrocatalysts, which can perform both the oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER). Herein, we demonstrate a new approach for the synthesis of in-situ-grown layered double hydroxide of iron and cobalt over a cobalt nanoparticle-enriched nitrogen-doped carbon frame (CoL 2:1) by a simple coprecipitation reaction with facile scale-up and explore its electrocatalytic ORR and OER activity for an electrically rechargeable zinc-air battery. Consequently, the developed composite displays excellent ORR and OER activity with an ORR half-wave potential of 0.84 V, a limiting current density of 5.85 mA/cm2, and an OER overpotential of 320 mV with exceptional stability. The outstanding bifunctionality index of the catalyst (ΔE = 0.72 V) inspired us to utilize it as a cathode catalyst in an in-house developed prototype zinc-air battery. The battery could easily supply a specific capacity of 804 mAh/g with a maximum peak power density of 161 mW/cm2. The battery exhibits an attractive charge-discharge profile with a lesser voltage gap of 0.76 V at 10 mA/cm2 with durability for a period of 200 h and a voltage efficiency of 97%, which surpassed the corresponding Pt/C + RuO2-based zinc-air battery. Further, a maximum load of 50 mA/cm2 could easily be sustained during cycling, revealing its outstanding stability. A series-connected two CoL 2:1-based zinc-air batteries effortlessly enlighten a pinwheel fan and LED panel simultaneously, revealing its practicality. The high electrical conductivity and greater specific surface area of Co/N-C and its robust attachment with Fe/Co LDH preserves both active sites, thereby resulting in exceptional performance. Our method is capable of being flexible enough to create various bifunctional Co/N-C-based composite electrodes, opening up a feasible pathway to rechargeable zinc-air batteries with maximum energy density.

3D Hierarchical MOF-Derived Defect-Rich NiFe Spinel Ferrite as a Highly Efficient Electrocatalyst for Oxygen Redox Reactions in Zinc-Air Batteries

The strategy of defect engineering is increasingly recognized for its pivotal role in modulating the electronic structure, thereby significantly improving the electrocatalytic performance of materials. In this study, we present defect-enriched nickel and iron oxides as highly active and cost-effective electrocatalysts, denoted as Ni0.6Fe2.4O4@NC, derived from NiFe-based metal-organic frameworks (MOFs) for oxygen reduction reactions (ORR) and oxygen evolution reactions (OER). XANES and EXAFS confirm that the crystals have a distorted structure and metal vacancies. The cation defect-rich Ni0.6Fe2.4O4@NC electrocatalyst exhibits exceptional ORR and OER activities (ΔE = 0.68 V). Mechanistic pathways of electrochemical reactions are studied by DFT calculations. Furthermore, a rechargeable zinc-air battery (RZAB) using the Ni0.6Fe2.4O4@NC catalyst demonstrates a peak power density of 187 mW cm-2 and remarkable long-term cycling stability. The flexible solid-state ZAB using the Ni0.6Fe2.4O4@NC catalyst exhibits a power density of 66 mW cm-2. The proposed structural design strategy allows for the rational design of electronic delocalization of cation defect-rich NiFe spinel ferrite attached to ultrathin N-doped graphitic carbon sheets in order to enhance active site availability and facilitate mass and electron transport.

Acid Etching Strategy: Optimizing Bifunctional Activities of Metal/Nitrogen-doped Carbon Catalysts for Efficient Rechargeable Zn-Air Batteries

Transition metal-embedded heteroatom carbon composites are regarded as an important branch of bifunctional catalysts for rechargeable Zn-air batteries. The inevitable transition metal particles on the carbon skeleton may affect the availability of the metal-heteroatom-carbon catalytic site. Herein, we propose an acid treatment strategy to remove the bare transition metal particles, thus regulating the electrochemical surface area. The OER activities are highly related to the electrochemical surface area for the catalysts with different acid treatment times. In addition, there exists an optimal acid treatment time to achieve the highest ORR and OER activities with the ΔE value of 0.75 V. Given the superior bifunctional activities after acid treatment, we further assemble the rechargeable Zn-air batteries with the optimal catalyst, which achieves a peak power density of 364 mW cm-2 and long cycling life of 500 h at 10 mA cm-2 . This work affords an efficient strategy to enhance the ORR/OER activities and may guide the design of transition metal/heteroatom carbon composites.

Synthesis of a one-dimensional carbon nanotube-decorated three-dimensional crucifix carbon architecture embedded with Co7Fe3/Co5.47N nanoparticles for high-performance microwave absorption

Low-dimensional cell-decorated three-dimensional (3D) hierarchical structures are considered excellent candidates for achieving remarkable microwave absorption. In the present work, a one-dimensional (1D) carbon nanotube (CNT)-decorated 3D crucifix carbon framework embedded with Co₇Fe₃/Co_5.47N nanoparticles (NPs) was fabricated by the in-situ pyrolysis of a trimetallic metal-organic framework (MOF) precursor (ZIF-ZnFeCo). Co₇Fe₃/Co_5.47N NPs were uniformly dispersed on the carbon matrix. The 1D CNT nanostructure was well regulated on the 3D crucifix surface by changing the pyrolysis temperature. The synergistic effect of 1D CNT and the 3D crucifix carbon framework increased the conductive loss, and Co₇Fe₃/Co_5.47N NPs induced interfacial polarization and magnetic loss; thus, the composite manifested superior microwave absorption performance. The optimum absorption intensity was -54.0 dB, and the effective absorption frequency bandwidth reached 5.4 GHz at a thickness of 1.65 mm. The findings of this work could provide significant guidance for the fabrication of MOF-derived hybrids for high-performance microwave absorption applications.