Thermal imaging of composites

Current Trends in Integration of Nondestructive Testing Methods for Engineered Materials Testing

Material failure may occur in a variety of situations dependent on stress conditions, temperature, and internal or external load conditions. Many of the latest engineered materials combine several material types i.e., metals, carbon, glass, resins, adhesives, heterogeneous and nanomaterials (organic/inorganic) to produce multilayered, multifaceted structures that may fail in ductile, brittle, or both cases. Mechanical testing is a standard and basic component of any design and fabricating process. Mechanical testing also plays a vital role in maintaining cost-effectiveness in innovative advancement and predominance. Destructive tests include tensile testing, chemical analysis, hardness testing, fatigue testing, creep testing, shear testing, impact testing, stress rapture testing, fastener testing, residual stress measurement, and XRD. These tests can damage the molecular arrangement and even the microstructure of engineered materials. Nondestructive testing methods evaluate component/material/object quality without damaging the sample integrity. This review outlines advanced nondestructive techniques and explains predominantly used nondestructive techniques with respect to their applications, limitations, and advantages. The literature was further analyzed regarding experimental developments, data acquisition systems, and technologically upgraded accessory components. Additionally, the various combinations of methods applied for several types of material defects are reported. The ultimate goal of this review paper is to explain advanced nondestructive testing (NDT) techniques/tests, which are comprised of notable research work reporting evolved affordable systems with fast, precise, and repeatable systems with high accuracy for both experimental and data acquisition techniques. Furthermore, these advanced NDT approaches were assessed for their potential implementation at the industrial level for faster, more accurate, and secure operations.

Cavity Detection in Steel-Pipe Culverts Using Infrared Thermography

Finding efficient and less expensive techniques for different aspects of culvert inspection is in great demand. This study assesses the potential of infrared thermography (IRT) to detect the presence of cavities in the soil around a culvert, specifically for cavities adjacent to the pipe of galvanized culverts. To identify cavities, we analyze thermograms, generated via long pulse thermography, using absolute thermal contrast, principal components thermography, and a statistical approach along with a combination of different pre- and post-processing algorithms. Using several experiments, we evaluate the performance of IRT for accomplishing the given task. Empirical results show a promising future for the application of this approach in culvert inspection. The size and location of cavities are among the aspects that can be extracted from analyzing thermograms. The key finding of this research is that the proposed approach can provide useful information about a certain type of problem around a culvert pipe which may indicate the early stage of the cavity formation. Becoming aware of this process in earlier stages will certainly help to prevent any costly incidents later.

Application of the Pulse Infrared Thermography Method for Nondestructive Evaluation of Composite Aircraft Adhesive Joints

In this article, we examine the possibility of using active infrared thermography as a nontraditional, nondestructive evaluation method (NDE) for the testing of adhesive joints. Attention was focused on the load-bearing wing structure and related structural joints, specifically the adhesive joints of the wing spar caps and the skins on the wing demonstrator of a small sport aircraft made mainly of a carbon composite. The Pulse Thermography (PT) method, using flash lamps for optical excitation, was tested. The Modified Differential Absolute Contrast (MDAC) method was used to process the measured data to reduce the effect of the heat source's inhomogeneity and surface emissivity. This method demonstrated a very high ability to detect defects in the adhesive joints. The achieved results are easy to interpret and use for both qualitative and quantitative evaluation of the adhesive joints of thin composite parts.

Development and Application of Infrared Thermography Non-Destructive Testing Techniques

Effective testing of defects in various materials is an important guarantee to ensure its safety performance. Compared with traditional non-destructive testing (NDT) methods, infrared thermography is a new NDT technique which has developed rapidly in recent years. Its core technologies include thermal excitation and infrared image processing. In this paper, several main infrared thermography nondestructive testing techniques are reviewed. Through the analysis and comparison of the detection principle, technical characteristics and data processing methods of these testing methods, the development of the infrared thermography nondestructive testing technique is presented. Moreover, the application and development trend are summarized.