Validation of finite element analysis in dental ceramics research

Finite Element Analysis of an Implant-Supported FDP with Different Connector Heights

All-ceramic fixed dental prostheses (FDPs) tend to fracture in the connector areas, due to the concentration of tensile stresses. This study aimed to evaluate the role of connector height on the stress distribution of a posterior three-unit implant-supported all-ceramic FDP using finite element analysis (FEA). Two titanium dental implants, their abutments, screws, and a three-unit all-ceramic FDP were scanned using a micro-CT scanner. Three 3D models with altered distal connector heights (3, 4, and 5 mm) were generated and analyzed on ABAQUS FEA software. The maximum principal stress values in MPa observed for each model with different connector heights and their respective locations (MA = mesial abutment; DA = distal abutment; F = framework; V = veneer) were: 3 mm—219 (MA), 88 (DA), 11 (F), 16 (V); 4 mm—194 (MA), 82 (DA), 8 (F), 18 (V); 5 mm—194 (MA), 80 (DA), 8 (F), and 18 (V). All the assembled models demonstrated the peak stresses at the neck area on the mesial abutments. The connector height had a significant influence on the stress distribution of the prosthesis. The models with higher distal connectors (4 and 5 mm) had a lower and more uniform distribution of maximum principal stresses (except for the veneer layer) when compared with the model with the smallest distal connector.

Three-dimensional finite element analysis of anterior two-unit cantilever resin-bonded fixed dental prostheses

The aim of this study was to evaluate the influence of different framework materials on biomechanical behaviour of anterior two-unit cantilever resin-bonded fixed dental prostheses (RBFDPs). A three-dimensional finite element model of a two-unit cantilever RBFDP replacing a maxillary lateral incisor was created. Five framework materials were evaluated: direct fibre-reinforced composite (FRC-Z250), indirect fibre-reinforced composite (FRC-ES), gold alloy (M), glass ceramic (GC), and zirconia (ZI). Finite element analysis was performed and stress distribution was evaluated. A similar stress pattern, with stress concentrations in the connector area, was observed in RBFDPs for all materials. Maximal principal stress showed a decreasing order: ZI > M > GC > FRC-ES > FRC-Z250. The maximum displacement of RBFDPs was higher for FRC-Z250 and FRC-ES than for M, GC, and ZI. FE analysis depicted differences in location of the maximum stress at the luting cement interface between materials. For FRC-Z250 and FRC-ES, the maximum stress was located in the upper part of the proximal area of the retainer, whereas, for M, GC, and ZI, the maximum stress was located at the cervical outline of the retainer. The present study revealed differences in biomechanical behaviour between all RBFDPs. The general observation was that a RBFDP made of FRC provided a more favourable stress distribution.

Effects of differing thickness and mechanical properties of cement on the stress levels and distributions in a three-unit zirconia fixed prosthesis by FEA

PURPOSE

This study analyzed the impact of cement layer thickness (CLT) and Young's modulus of the cement on the stress distribution in a three-unit zirconia fixed dental prosthesis (FDP) and in the bonding interfaces by means of finite element method.

MATERIALS AND METHODS

A 3D finite element model was created from a stylized three-unit FDP-cement-tooth/socket system. The pulp and the periodontal ligament were not modeled. Two CLTs (50 and 150 μm) and two values of Young's modulus of the cement (4.9 for simulation of resin cement, 20.1 GPa for glass ionomer cement) were evaluated. A 500 N static vertical load was applied at the central fossa of the pontic to calculate maximum displacement in the framework and maximum principal stresses in both framework and bonding interfaces.

RESULTS

The simulated results showed that the Young's modulus affected stress occurrence only in the cement interface. Lower moduli were associated with less stress. The thickness of the cement layer influenced the maximum principal stress in both the FDP and in the cement layer itself. Thicker cement layers led to higher stresses in the framework but lower stresses in the cement layer. Maximum displacement was less dependent of the investigated variables. During all trials, the location of the maximum principal stress did not change. Maximum stress concentrations were observed at the lower embrasures of the connector areas and in the bonding layer at the cervical margin of the preparation.

CONCLUSIONS

Choosing cements with a preferably low Young's modulus in combination with a CLT as small as possible might increase the clinical survival rate.

The all-ceramic, inlay supported fixed partial denture. Part 3. Experimental approach for validating the finite element analysis

In a previous study, the authors used a finite element analysis (FEA) to evaluate the stresses developed during the loading of an all-ceramic, inlay supported fixed partial denture and compared it with the more traditional full crown supported prosthesis. To date there has been little research into correlating the responses of the numerical model against physical mechanical tests; such validation analysis is crucial if the results from the FEA are to be confidently relied upon. This study reports on the experimental methods used to compare with the FEA and thereby to validate the predictive fracture behaviour of the numerical model. This study also outlines the methods for manufacture and testing of the ceramic structure along with observations of the fracture tests. In addition the procedure used for developing the FEA model for the test system is outlined.

Finite element analysis of a four-unit all-ceramic fixed partial denture

All-ceramic restorations are known to be prone to brittle fracture. However, a previously performed in vitro study indicates that four-unit fixed partial dentures (FPDs) with a zirconia framework are sufficiently strong to withstand occlusal forces in the posterior region. The aim of this study was to determine the stress distribution in such a four-unit FPD made of yttria-stabilized polycrystalline tetragonal zirconia (Y-TZP), under an occlusal load. A three-dimensional finite element model was constructed and a stress analysis performed with a force of 1630 N applied at the centre of the middle connector area. The location of maximum tensile stress according to finite element analysis coincided with the fracture origin of all 10 specimens fractured within the previous in vitro study. The maximum tensile stress in the area of the middle connector amounted to 633 MPa. It increased with the load being applied from the oral towards the buccal side (648 MPa) and decreased with the load being applied from the buccal towards the oral side (570 MPa). These stresses are of the same order as the flexural strength of Y-TZP, determined under standardized test conditions to be 600-1000 MPa. The model presented is intended to be used for further investigations, including thermally induced stresses during veneering.

Maxillary Single-tooth Replacement Utilizing a Novel Ceramic Restorative System: Results to 30 Months

This study reports on the first longitudinal results of an alumina (70%)-zirconia (30%) ceramic restorative system for implant-supported, single-tooth replacement in the anterior maxillary jaw. Eighteen patients (9 men, 9 women, mean age = 42.4 years) were treated with 22 implants placed into 19 extraction sockets and 3 residual ridges. Eight implants were immediately loaded with nonoccluding provisional prostheses. All implants were definitively loaded with fully occluding ceramic restorations after osseointegration and soft tissue maturation. Patients were monitored from 7 to 30 months (mean = 18.1 months) after loading. All implants osseointegrated and were successfully restored. One case of abutment screw loosening occurred because of patient parafunction (bruxing), and another patient reported chewing pain attributed to malocclusion. Both problems were successfully resolved without further incidence. Within the context of this study, single-tooth replacement in the anterior maxillary jaw was successfully achieved with alumina-zirconia ceramic single-tooth restorations with up to 30 months of clinical function.

Flexural strength of a layered zirconia and porcelain dental all-ceramic system

STATEMENT OF PROBLEM

New processing techniques have facilitated the use of zirconia core materials in all-ceramic dental prostheses. Zirconia has many potential advantages compared to existing core materials; however, its performance when layered with porcelain has not been evaluated.

PURPOSE

This study investigated the strength of a wide variety of layered zirconia and porcelain beams to determine whether the inclusion of zirconia cores results in improved strength.

MATERIAL AND METHODS

Eight types of layered or simple zirconia and porcelain beams (n = 10), approximately fixed partial denture-size, were made of a tetragonal polycrystalline zirconium dioxide partially stabilized with yttria core (Lava System Frame) and a feldspathic dental porcelain (Lava Ceram veneer ceramic). Elastic moduli of the materials were measured using an acoustic method. Maximum force and modulus of rupture were determined using 3-point flexural testing and a universal testing machine. Descriptive statistical methods were used.

RESULTS

Beams with porcelain tensile surfaces recorded mean tensile strengths or moduli of rupture from 77 to 85 MPa, whereas beams with zirconia tensile surfaces recorded moduli of rupture almost an order of magnitude higher, 636 to 786 MPa. The elastic moduli of the porcelain and zirconia materials were 71 and 224 GPa, respectively. Crack propagation following initial tensile cracking often involved the porcelain-zirconia interface, as well as bulk porcelain and zirconia.

CONCLUSION

The layered zirconia-porcelain system tested recorded substantially higher moduli of rupture than have been previously reported for other layered all-ceramic systems.

Stress distribution in fiber-reinforced composite inlay fixed partial dentures

STATEMENT OF PROBLEM

Fiber-reinforced composite inlay fixed partial dentures (FRCIFPDs) may be a reliable prosthetic solution. Clinical procedures involved in their fabrication have been defined, but little is known about their mechanical behavior.

PURPOSE

This in vitro study used the finite element (FE) method to investigate 3-dimensional (3-D) stress and strain distribution produced in a 3-unit FRCIFPD.

MATERIAL AND METHODS

A 3-D FE model (227,768 3-D tetrahedral elements) of a 3-unit FRCIFPD cemented onto box-shaped prepared teeth was developed. Stress and strain distribution generated by a maximum load of 196 N applied vertically or laterally to the FRCIFPD centrally, on an area of 4 +/- 0.1 mm 2 , was analyzed. The specimen used to acquire the geometry of the model was also used for mechanical compressive tests, with vertical and lateral loads, to validate the numerical model.

RESULTS

The peak values of stress, calculated on the outer and inner surfaces of the FRCIFPD, were localized in the connector areas. When a vertical load was applied, stress on the prepared teeth was concentrated at the cervical margin of the abutment preparation.

CONCLUSION

Within the limitations of this in vitro study, the results suggest that within the FRCIFPD, stress concentrates at the connector areas, and that in the prepared teeth, peak stress is at the cervical margin of the box of the preparation.