Effect of intermediate layer on gas separation performance of disk supported carbon membrane

Core-Shell Structured Carbon@Al2O3 Membrane with Enhanced Acid Resistance for Acid Solution Treatment

Ceramic membrane has an important application prospect in industrial acid solution treatment. Enhancement of the acid resistance is the key strategy to optimize the membrane treatment effect. This work reports a core-shell structured membrane fabricated on alumina ceramic substrates via a one-step in situ hydrothermal method. The acid resistance of the modified membrane was significantly improved due to the protection provided by a chemically stable carbon layer. After modification, the masses lost by the membrane in the hydrochloric acid solution and the acetic acid solution were sharply reduced by 90.91% and 76.92%, respectively. Kinetic models and isotherm models of adsorption were employed to describe acid adsorption occurring during the membrane process and indicated that the modified membrane exhibited pseudo-second-order kinetics and Langmuir model adsorption. Compared to the pristine membrane, the faster adsorption speed and the lower adsorption capacity were exhibited by the modified membrane, which further had a good performance with treating various kinds of acid solutions. Moreover, the modified membrane could be recycled without obvious flux decay. This modification method provides a facile and efficient strategy for the fabrication of acid-resistant membranes for use in extreme conditions.

Compact Carbon-Based Membrane Reactors for the Intensified Anaerobic Decolorization of Dye Effluents

Carbon-based membranes integrated with anaerobic biodegradation are presented as a unique wastewater treatment approach to deal with dye effluents. This study explores the scope of ceramic-supported carbon membrane bioreactors (B-CSCM) and ceramic-supported graphene oxide membrane bioreactors (B-CSGOM) to decolorize azo dye mixtures (ADM) and other dyes. The mixture was prepared using an equimolar composition of monoazo Acid Orange 7, diazo Reactive Black 5, and triazo Direct Blue 71 dye aqueous solution. Afterwards, as in the ADM experiment, both compact units were investigated for their ability in the biodecolorization of Methylene Blue (MB) and Rhodamine B (RhB) dye solutions, which do not belong to the azo family. The obtained outcomes revealed that the conductive surface of the graphene oxide (GO) membrane resulted in a more efficient and higher color removal of all dye solutions than B-CSCM under a wide feed concentration and permeate flux ranges. The maximum color removal at low feed concentration (50 mg·L⁻¹) and permeate flux (0.05 L·m⁻²·h⁻¹) was 96% for ADM, 98% for MB and 94% for RhB, whereas it was 89%, 94% and 66%, respectively, for B-CSCM. This suggests that the robust, cost-effective, efficient nanostructures of B-CSGOM can successfully remove diverse azo dye solutions from wastewater better than the B-CSCM does.

Enhanced Adhesion Strength of Pt/γ-Al2O3 Catalysts on STS-444 Substrate via γ-Al2O3 Intermediate Layer Formation: Application for CO and C3H6 Oxidation

Pt/γ-Al2O3 catalysts coated on honeycomb-shaped stainless STS-444 steel substrates with a γ-Al2O3 intermediate layer were prepared using a conventional washcoating method. The intermediate layer was formed on the substrate surface through oxidation using pack cementation. The monolithic catalysts with the intermediate layer were fabricated for potential applications to pre-turbocharger catalysts, which suffer from severe conditions such as vibrations of the engine and high flow rates of exhaust gas. Adhesive strength tests and simultaneous oxidation reactions of CO and C3H6 were carried out for the Pt/γ-Al2O3 monolithic catalysts with and without the intermediate layer. The catalysts with an intermediate layer showed much stronger adhesion than the catalysts without an intermediate layer. Thus, the formation of a γ-Al2O3 intermediate layer by surface oxidation through pack cementation facilitated a significant enhancement of the catalyst adhesion strength without catalytic performance degradation.

Comparative Anaerobic Decolorization of Azo Dyes by Carbon-Based Membrane Bioreactor

This study used a novel integrated technology of ceramic supported carbon membrane (CSCM) to degrade azo dyes through an anaerobic mixed culture. The CSCM worked simultaneously as biofilm support, redox mediator, and nano-filter to enhance the dye decolorization efficiency. The decolorization of Acid Orange 7 (AO7) was initially investigated with and without microorganisms in both ceramic support (CS) and CSCM reactors. The CSCM bioreactor (B-CSCM), operated with microorganisms, gave a maximum decolorization of 98% using a CSCM evolved from 10% weight (wt.) of Matrimid 5218 solution. To know the influence of permeate flow, feed concentration, and dye structure on the decolorization process, different B-CSCMs for dye removal experiments were studied over monoazo AO7, diazo Reactive Black 5 (RB5), and triazo Direct Blue 71 (DB71). The highest color removal, operated with 50 mg·L−1 feed solution and 0.05 L·m−2·h−1 of permeate flux, was 98%, 82%, and 72%, respectively, for AO7, RB5, and DB71. By increasing these parameters to 100 mg·L−1 and 0.1 L·m−2·h−1, the decolorization rate of dye solution still achieved 37% for AO7, 30% for RB5, and 26% for DB71. In addition, the system was run for weeks without apparent loss of activity. These findings make evident that the combined phenomena taking place in CSCM bioreactor result in an efficient, cost-effective, and ecofriendly azo dye decolorization method.