An overview of toughening polylactic acid by an elastomer

Developing high-performance and sustainable polylactic acid/recycled polyolefin blends: Tuning the degree of functional group reaction and performance optimization

In the current development of the plastics industry, the use of biodegradable and recycled plastics not only effectively reduces the volume of landfills and incineration but also significantly decreases environmental damage. However, the extensive application of biodegradable polylactic acid (PLA) is limited by its poor toughness and thermal properties. The study introduced recycled linear low-density polyethylene (R-LLDPE) and ethylene-octene copolymer (POE) to modify PLA, primarily based on their excellent toughness and thermal resistance. Furthermore, being a recycled material, R-LLDPE is economically advantageous and conforms to the ecological requirements of resource recycling. Therefore，the study introduced glycidyl methacrylate (GMA) and styrene (St) to synthesize the graft copolymer (R-LLDPE/POE)-g-(GMA-co-St) (RPGS). The RPGS serves as a modifier for PLA resin. The effects of different GMA amounts in RPGS on the properties and microstructure of PLA/RPGS blends were examined. The results illustrate that GMA was successfully grafted onto the molecular chains of R-LLDPE/POE (RP), with St acting as a "bridge" to enhance further the grafting efficiency of GMA on RP macromolecular chains. After introducing RPGS into the PLA matrix, the epoxy groups of GMA reacted with the terminal hydroxyl groups of PLA, significantly decreasing the particle size of the dispersed phase and closely integrating with the PLA matrix, hence greatly improving the compatibility between PLA and RP. With the increase of GMA amount, the optical, thermal, and hydrophobic properties of the blends were increased, while the flexibility first increased and then decreased. When the amount of GMA was 5 wt% in RPGS, the Gd and Ge of GMA reached optimal values of 2.55 % and 51 %, the blend exhibited the optimum overall properties: haze decreased to 28.3 %, light transmittance increased to 92.5 %, thermal decomposition temperature increased to 368.12 °C, and the Vicat softening temperature increased to 78.2 °C. While maintaining the tensile strength at 54.3 MPa, the notched impact strength and elongation at break increased to 10,182.4 J/m2 and 231.7 %, respectively, with the matrix exhibiting significant shear yielding. The research presents an eco-friendly and efficient method for producing high-performance PLA-based materials, effectively addressing the shortcomings of PLA in toughness and thermal resistance. The modified materials had excellent mechanical and thermal capabilities while offering financial and environmental benefits. The development of this material is anticipated to enhance the industrial utilization of biodegradable and recycled plastics, offering essential support for attaining sustainable manufacturing and a circular economy.

Fluorescent Polylactic acid composite incorporating lignin-based carbon quantum dots for sustainable 4D printing applications

Fluorescent 4D printing materials, as innovative materials that combine fluorescent characteristics with 4D printing technology, have attracted widespread interest and research. In this study, green lignin-derived carbon quantum dots (CQDs) were used as the fluorescent module, and renewable poly(propylene carbonate) polyurethane (PPCU) was used for toughening. A new low-cost fluorescent polylactic acid (PLA) composite filament for 4D printing was developed using a simple melt extrusion method. The strength of the prepared composite was maintained at 32 MPa, while the elongation at break increased 8-fold (34 % increase), demonstrating excellent shape fixed ratio (∼99 %), recovery ratio (∼92 %), and rapid shape memory recovery speed. The presence of PPCU prevented fluorescence quenching of the CQDs in the PLA matrix, allowing the composite to emit bright green fluorescence under 365 nm ultraviolet light. The composite exhibited shear thinning behavior and had an ideal melt viscosity for 3D printing. The results obtained demonstrated the versatility of these easy-to-manufacture and low-cost filaments, opening up a novel and convenient method for the preparation of strong, tough, and multifunctional PLA materials, increasing their potential application value.

Nanoconfinement-Enhanced Fire Safety and Mechanical Properties of Polylactic Acid with Nanocerium Metal-Organic Frameworks

Ce-based metal-organic frameworks (Ce-MOFs) were successfully synthesized by coordinating binary acid and amino structures with cerium oxides. The quantum dot scale endows Ce-MOFs with enhanced modifiability. Additionally, the phosphorus-rich biomass phytic acid, with its numerous hydroxyl groups, strengthens the H-bond network within the system. Ce-MOFs-centered nanoconfinement can form through the multiple H-bond interactions between Ce-MOFs and polylactic acid (PLA) molecules, thereby improving the mechanical and flame-retardant properties of PLA. The PLA/CeCxOy-P-3 composite exhibited excellent fire retardancy and toxic gas suppression, with a 27.8% decrease in the peak heat release rate and a 50% reduction in the peak smoke production rate. Notably, PLA/CeCxOy-P-3 showed an 80% lower peak CO release compared with the pure PLA sample. Moreover, the incorporation of Ce-MOFs positively influenced the tensile properties of PLA, transforming it from brittle to tough. This work designed and synthesized Ce-MOFs on the quantum scale. The resulting Ce-MOFs with the anticipated structure offer a novel direction for preparing MOFs for flame retardant applications.

4D printing light-driven actuator with lignin photothermal conversion module

Light-responsive shape memory polymers are attractive as they can be activated through remote and spatially-controlled light. In this work, 4D printing of poly(lactic acid) (PLA) composites with a near-infrared light-responsive was achieved by using the simple melt blending method and adding 3 wt% of lignin. Lignin with a conjugated structure was used as the photothermal conversion module. The composites exhibited significant photothermal effects under near-infrared (808 nm) laser irradiation, and the laser irradiation was also effective in initiating and controlling the shape memory. The structure of lignin can be improved by the action of dicumyl peroxide (DCP) to enhance the interfacial adhesion between polyamide elastomer (PAE) and polylactic acid (PLA), reduce the size of dispersed phases, and serve as an effective rheological modifier to exhibit the ideal melt viscosity required for 3D printing of composites. The good mechanical, thermal stability, and rheological properties provide assurance for the 4D printing of composites. This research provides an environmentally friendly and practical method for creating composites that have the potential to serve as ideal actuator components in a range of applications.

Biocomposites of Epoxidized Natural Rubber Modified with Natural Substances

This research aimed to show the possible impact of natural antioxidants on epoxidized natural rubber (ENR) and poly(lactic acid) (PLA) green composites. Thus, the ENR/PLA blends were prepared with the addition of three selected phytochemicals (catechin hydrate, eugenol and flavone). Obtained materials were submitted for solar aging. The analysis of the samples’ features revealed that catechin hydrate is a natural substance that may delay the degradation of ENR/PLA blends under the abovementioned conditions. The blend loaded with catechin hydrate presented stable color parameters (dE < 3 a.u.), the highest aging coefficient (K = 0.38 a.u.) and the lowest carbonyl index based on FT-IR data (CI = 1.56) from among all specimens. What is more, this specimen prolonged the oxidation induction time in comparison with the reference samples. Gathered data prove the efficiency of catechin hydrate as an anti-aging additive. Additionally, it was found that a specimen loaded with flavone changed its color parameters significantly after solar aging (dE = 14.83 a.u.) so that it would be used as an aging indicator. Eventually, presented eco-friendly ENR-based compositions may be applied in polymer technology where materials presenting specific properties are desirable.

Binary Green Blends of Poly(lactic acid) with Poly(butylene adipate-co-butylene terephthalate) and Poly(butylene succinate-co-butylene adipate) and Their Nanocomposites

Poly(lactic acid) (PLA) is the most widely produced biobased, biodegradable and biocompatible polyester. Despite many of its properties are similar to those of common petroleum-based polymers, some drawbacks limit its utilization, especially high brittleness and low toughness. To overcome these problems and improve the ductility and the impact resistance, PLA is often blended with other biobased and biodegradable polymers. For this purpose, poly(butylene adipate-co-butylene terephthalate) (PBAT) and poly(butylene succinate-co-butylene adipate) (PBSA) are very advantageous copolymers, because their toughness and elongation at break are complementary to those of PLA. Similar to PLA, both these copolymers are biodegradable and can be produced from annual renewable resources. This literature review aims to collect results on the mechanical, thermal and morphological properties of PLA/PBAT and PLA/PBSA blends, as binary blends with and without addition of coupling agents. The effect of different compatibilizers on the PLA/PBAT and PLA/PBSA blends properties is here elucidated, to highlight how the PLA toughness and ductility can be improved and tuned by using appropriate additives. In addition, the incorporation of solid nanoparticles to the PLA/PBAT and PLA/PBSA blends is discussed in detail, to demonstrate how the nanofillers can act as morphology stabilizers, and so improve the properties of these PLA-based formulations, especially mechanical performance, thermal stability and gas/vapor barrier properties. Key points about the biodegradation of the blends and the nanocomposites are presented, together with current applications of these novel green materials.

Microplastics Originating from Polymer Blends: An Emerging Threat?

No one can have missed the growing global environmental problems with plastics ending up as microplastics in food, water, and soil, and the associated effects on nature, wildlife, and humans. A hitherto not specifically investigated source of microplastics is polymer blends. A 1 g polymer blend can contain millions to billions of micrometer-sized species of the dispersed phase and therefore aging-induced fragmentation of the polymer blends can lead to the release of an enormous amount of microplastics. Especially if the stability of the dispersed material is higher than that of the surrounding matrix, the risk of microplastic migration is notable, for instance, if the matrix material is biodegradable and the dispersed material is not. The release can also be much faster if the matrix polymer is biodegradable. The purpose of writing this feature article is to arise public and academic attention to the large microplastic risk from polymer blends during their development, production, use, and waste handling.

Supertough and Transparent Poly(lactic acid) Nanostructure Blends with Minimal Stiffness Loss

This contribution is an attempt to explore the effectiveness of a series of newly obtained thermoplastic elastomers (TPEs) as a toughening agent for modifying poly(lactic acid) (PLA). The TPEs, including ionically modified isotactic polypropylene-graft-PLA (iPP-g-PLA) copolymers with explicit graft length, graft density, and ionic group content, and an iPP-g-PLA copolymer with a very high molecular weight and explicit graft density, were elaborately designed and synthesized. The semicrystal or rubbery copolymer backbone originated from iPP was designed to improve the toughness and maintain a relatively high strength, while the grafted PLA side chain was to ensure a high level of compatibility with the PLA matrix. To obtain further enhancement in interfacial reinforcement, the imidazolium-based ionic group was also added during graft onto reaction. All of these graft copolymers were identified with randomly distributed PLA branches, bearing a very high molecular weight ((33-398) × 10⁴) and very high PLA content (57.3-89.3 wt %). Unprecedentedly, with a very small amount of newly designed TPE, the modified PLA blends exhibited a significantly increased elongation at break (up to about 190%) and simultaneously retained the very high stiffness and excellent transparency. The nanometer-scale phase-separated particles with good compatibility and refractive index matching to the PLA matrix were demonstrated to play a crucial role in the excellent performance. The findings suggested that the newly designed iPP-g-PLA copolymers are very economic, promising, and effective modifying agents for developing highly transparent and tough PLA-based sustainable materials.