The future of scientific ballooning

Programming stiff inflatable shells from planar patterned fabrics

Lack of stiffness often limits thin shape-shifting structures to small scales. The large in-plane transformations required to distort the metrics are indeed commonly achieved by using soft hydrogels or elastomers. We introduce here a versatile single-step method to shape-program stiff inflated structures, opening the door for numerous large scale applications, ranging from space deployable structures to emergency shelters. This technique relies on channel patterns obtained by heat-sealing superimposed flat quasi-inextensible fabric sheets. Inflating channels induces an anisotropic in-plane contraction and thus a possible change of Gaussian curvature. Seam lines, which act as a director field for the in-plane deformation, encode the shape of the deployed structure. We present three patterning methods to quantitatively and analytically program shells with non-Euclidean metrics. In addition to shapes, we describe with scaling laws the mechanical properties of the inflated structures. Large deployed structures can resist their weight, substantially broadening the palette of applications.

Geometry underlies the mechanical stiffening and softening of an indented floating film

A basic paradigm underlying the Hookean mechanics of amorphous, isotropic solids is that small deformations are proportional to the magnitude of external forces. However, slender bodies may undergo large deformations even under minute forces, leading to nonlinear responses rooted in purely geometric effects. Here we study the indentation of a polymer film on a liquid bath. Our experiments and simulations support a recently-predicted stiffening response [D. Vella and B. Davidovitch, Phys. Rev. E, 2018, 98, 013003], and we show that the system softens at large slopes, in agreement with our theory that addresses small and large deflections. We show how stiffening and softening emanate from nontrivial yet generic features of the stress and displacement fields.

Programming curvilinear paths of flat inflatables

Inflatable structures offer a path for light deployable structures in medicine, architecture, and aerospace. In this study, we address the challenge of programming the shape of thin sheets of high-stretching modulus cut and sealed along their edges. Internal pressure induces the inflation of the structure into a deployed shape that maximizes its volume. We focus on the shape and nonlinear mechanics of inflated rings and more generally, of any sealed curvilinear path. We rationalize the stress state of the sheet and infer the counterintuitive increase of curvature observed on inflation. In addition to the change of curvature, wrinkles patterns are observed in the region under compression in agreement with our minimal model. We finally develop a simple numerical tool to solve the inverse problem of programming any 2-dimensional (2D) curve on inflation and illustrate the application potential by moving an object along an intricate target path with a simple pressure input.

Shape-changing shell-like structures

Plants such as Dionaea muscipula (Venus Flytrap) can change the shape of their shell-like leaves by actively altering the cell pressures. These leaves are hydraulic actuators that do not require any complex controls and that possess an energy efficiency that is unmatched by natural or artificial muscles (Huber et al 1997 Proc. R. Soc. A 453 2185-205). We extend our previous work (Pagitz et al 2012 Bioinspir. Biomim. 7 016007) on pressure-actuated cellular structures by introducing a concept for shape-changing shell-like structures that can significantly alter their Gaussian curvature. The potential of this concept is demonstrated by a hemispherical shell that can reversibly change the sign of its Gaussian curvature. Furthermore, it is shown that a snap-through behaviour, similar to the one known from Dionaea muscipula, can be achieved by lowering the pressure in a single layer of cells.