Power-law flow statistics in anisometric (wedge) hoppers

Numerical study of granular flow in a slit funnel with a novel structure to avoid particle clogging

To solve the problem of particle clogging in slit funnels and to obtain a stable discharge flow rate, we proposed a new funnel structure, namely the slit baffle funnel. We conducted a systematic investigation using the discrete element method (DEM) to study the effects of funnel half-angle θ, outlet width W, and baffle height H on flow rate and flow pattern. We found that the proposed structure could effectively avoid particle clogging and guarantee a continuous and stable flow rate with small outlet width. Under the condition of H >3 d, a bigger flow rate was obtained at a smaller funnel half-angle. This new funnel structure could be applied to solve clogging problems associated with granular matter in the slit geometry in mining, agriculture, food, and pharmaceuticals.

Influence of the solid fraction on the clogging by bridging of suspensions in constricted channels

Clogging can occur whenever a suspension of particles flows through a confined system. The formation of clogs is often correlated to a reduction in the cross-section of the channel. In this study, we consider the clogging by bridging, i.e., through the formation of a stable arch of particles at a constriction that hinders the transport of particles downstream of the clog. To characterize the role of the volume fraction of the suspension on the clogging dynamics, we study the flow of particulate suspensions through 3D-printed millifluidic devices. We systematically characterize the bridging of non-Brownian particles in a quasi-bidimensional system in which we directly visualize and track the particles as they flow and form arches at a constriction. We report the conditions for clogging by bridging when varying the constriction width to particle diameter ratio for different concentrations of the particles in suspension. We then discuss our results using a stochastic model to rationalize the influence of solid fraction on the probability of clogging. Understanding the mechanisms and conditions of clog formation is an important step for optimizing engineering design and developing more reliable dispensing systems.

Clogging of granular materials in a horizontal hopper: Effect of outlet size, hopper angle, and driving velocity

Due to the independence of the driving velocity and outlet size, it is possible to isolate geometrical and kinematic contributions to clogging in two-dimensional horizontal flow in a hopper driven by a conveyor belt. We experimentally investigate the geometric (outlet size and hopper angle) and kinematic effects (driving velocity) on the clogging in such a horizontal flow. Based on quantitative measurements and analysis of the avalanche size, blocking probability of a particle at the outlet, and other parameters, we show that the geometric factors can more effectively affect clogging. In addition, we find that the clogging tends to be alleviated with the increases of the driving velocity, suggesting a possible "fast is fast" behavior within a wide range of driving velocity. We borrow and modify a model from clogging in gravity-driven hoppers, which can accurately describe the shape of the clogging probability function in the conveyor belt driven flow, suggesting that these two systems could share some mechanisms for clogging.

Study of Clogging Phenomenon for a Conical Hopper: The Influence of Particle Bed Height and Hopper Angle

The granular flow is one of the principal issues for the design of pebble bed reactors. Particularly, the clogging phenomenon raises an important issue for pebble bed reactors. In this paper, we conduct experiments and discrete particle simulation of two-dimensional discharge granular flow from a conical hopper, to study the effect of the particle bed height $h$ and hopper angle $\alpha$ on the clogging phenomenon. In general, the clogging probability $J$ increases with height $h$ and starts to saturate when $h$ is larger than a critical value. The experimental result trends are supported by discrete simulations. To understand the underlying physical mechanism, we conduct discrete particle simulations for various $h$ values, focusing on the following parameters: the statistical averaging of the volume fraction, velocity, and contact pressure of particles near the aperture during the discharge. We found that, among all relevant variables, the contact pressure of particles is the main cause of the increasement of J when $h$ increases. An exponential law between the pebble bed $h$ and clogging probability J has been established based on these observations and Janssen model. As for hopper angle $\alpha$ , J shows an almost constant behavior for any rise in $\alpha$ followed by a sudden regression at $\alpha ={75}^{°}$ . Surprisingly, the effect of $\alpha$ is most obvious for intermediate values of $h$ , where we observe a sharp increasement of clogging probability. The same trend is observed in the two-dimensional discrete simulation results.

Effect of hopper angle on granular clogging

We present experimental results of the effect of the hopper angle on the clogging of grains discharged from a two-dimensional silo under gravity action. We observe that the probability of clogging can be reduced by three orders of magnitude by increasing the hopper angle. In addition, we find that for very large hopper angles, the avalanche size (〈s〉) grows with the outlet size (D) stepwise, in contrast to the case of a flat-bottom silo for which 〈s〉 grows smoothly with D. This surprising effect is originated from the static equilibrium requirement imposed by the hopper geometry to the arch that arrests the flow. The hopper angle sets the bounds of the possible angles of the vectors connecting consecutive beads in the arch. As a consequence, only a small and specific portion of the arches that jam a flat-bottom silo can survive in hoppers.

Decoupling Geometrical and Kinematic Contributions to the Silo Clogging Process

Based on the implementation of a novel silo discharge procedure, we are able to control the grains velocities regardless of the outlet size. This allows isolating the geometrical and kinematic contributions to the clogging process. We find that, for a given outlet size, reducing the grains velocities to extremely low values leads to a clogging probability increment of almost two orders of magnitude, hence revealing the importance of particle kinematics in the silo clogging process. Then, we explore the contribution of both variables, outlet size and grains velocity, and we find that our results agree with an already known exponential expression that relates clogging probability with outlet size. We propose a modification of such expression revealing that only two parameters are necessary to fit all the data: one is related with the geometry of the problem, and the other with the grains kinematics.

Effect of interstitial fluid on the fraction of flow microstates that precede clogging in granular hoppers

We report on the nature of flow events for the gravity-driven discharge of glass beads through a hole that is small enough that the hopper is susceptible to clogging. In particular, we measure the average and standard deviation of the distribution of discharged masses as a function of both hole and grain sizes. We do so in air, which is usual, but also with the system entirely submerged under water. This damps the grain dynamics and could be expected to dramatically affect the distribution of the flow events, which are described in prior work as avalanche-like. Though the flow is slower and the events last longer, we find that the average discharge mass is only slightly reduced for submerged grains. Furthermore, we find that the shape of the distribution remains exponential, implying that clogging is still a Poisson process even for immersed grains. Per Thomas and Durian [Phys. Rev. Lett. 114, 178001 (2015)PRLTAO0031-900710.1103/PhysRevLett.114.178001], this allows for an interpretation of the average discharge mass in terms of the fraction of flow microstates that precede, i.e., that effectively cause, a stable clog to form. Since this fraction is barely altered by water, we conclude that the crucial microscopic variables are the grain positions; grain momenta play only a secondary role in destabilizing weak incipient arches. These insights should aid ongoing efforts to understand the susceptibility of granular hoppers to clogging.

Outflow and clogging of shape-anisotropic grains in hoppers with small apertures

Outflow of granular material through a small orifice is a fundamental process in many industrial fields, for example in silo discharge, and in everyday's life. Most experimental studies of the dynamics have been performed so far with monodisperse disks in two-dimensional (2D) hoppers or spherical grains in 3D. We investigate this process for shape-anisotropic grains in 3D hoppers and discuss the role of size and shape parameters on avalanche statistics, clogging states, and mean flow velocities. It is shown that an increasing aspect ratio of the grains leads to lower flow rates and higher clogging probabilities compared to spherical grains. On the other hand, the number of grains forming the clog is larger for elongated grains of comparable volumes, and the long axis of these blocking grains is preferentially aligned towards the center of the orifice. We find a qualitative transition in the hopper discharge behavior for aspect ratios larger than ≈6. At still higher aspect ratios >8-12, the outflowing material leaves long vertical holes in the hopper that penetrate the complete granular bed. This changes the discharge characteristics qualitatively.

Intermittency and velocity fluctuations in hopper flows prone to clogging

We study experimentally the dynamics of granular media in a discharging hopper. In such flows, there often appears to be a critical outlet size D_{c} such that the flow never clogs for D>D_{c}. We report on the time-averaged velocity distributions, as well as temporal intermittency in the ensemble-averaged velocity of grains in a viewing window, for both D<D_{c} and D>D_{c}, near and far from the outlet. We characterize the velocity distributions by the standard deviation and the skewness of the distribution of vertical velocities. We propose a measure for intermittency based on the two-sample Kolmogorov-Smirnov D_{KS} statistic for the velocity distributions as a function of time. We find that there is no discontinuity or kink in these various measures as a function of hole size. This result supports the proposition that there is no well-defined D_{c} and that clogging is always possible. Furthermore, the intermittency time scale of the flow is set by the speed of the grains at the hopper exit. This latter finding is consistent with a model of clogging as the independent sampling for stable configurations at the exit with a rate set by the exiting grain speed [C. C. Thomas and D. J. Durian, Phys. Rev. Lett. 114, 178001 (2015)PRLTAO0031-900710.1103/PhysRevLett.114.178001].

Stability of clogging arches in a silo submitted to vertical vibrations

We present experimental results on the endurance of arches that block the outlet of a two-dimensional silo when subjected to vertical vibration. In a recent paper [C. Lozano et al., Phys. Rev. Lett. 109, 068001 (2012)], it was shown that the arch resistance against vibrations is determined by the maximum angle among those formed between each particle in the bridge and its two neighbors: the larger the maximum angle is, the weaker the bridge. It has also been reported that the breaking time distribution shows a power-law tail with an exponent that depends on the outlet size, the vibration intensity, and the load [I. Zuriguel et al., Sci. Rep. 4, 7324 (2014)]. Here we connect these previous works, demonstrating the importance of the maximum angle in the arch on the exponent of the breaking time distribution. Besides, we find that the acceleration needed to break an arch does not depend on the ramp rate of the applied acceleration, but it does depend on the outlet size above which the arch is formed. We also show that high frequencies of vibration reveal a change in the behavior of the arches that endure very long times. These arches have been identified as a subset with special geometrical features. Therefore, arches that cannot be broken by means of a given external excitation might exist.

Fraction of clogging configurations sampled by granular hopper flow

We measure the fraction F of flowing grain configurations that precede a clog, based on the average mass discharged between clogging events for various aperture geometries. By tilting the hopper, we demonstrate that F is a function of the hole area projected in the direction of the exiting grain velocity. By varying the length of slits, we demonstrate that grains clog in the same manner as if they were flowing out of a set of smaller independent circular openings. The collapsed data for F can be fit to a decay that is exponential in hole width raised to the power of the system dimensionality. This is consistent with a simple model in which individual grains near the hole have a large but constant probability to precede a clog. Such a picture implies that there is no sharp clogging transition, and that all hoppers have a nonzero probability to clog.

Granular segregation driven by particle interactions

We report the results of an experimental study of particle-particle interactions in a horizontally shaken granular layer that undergoes a second order phase transition from a binary gas to a segregation liquid as the packing fraction C is increased. By focusing on the behavior of individual particles, the effect of C is studied on (1) the process of cluster formation, (2) cluster dynamics, and (3) cluster destruction. The outcomes indicate that the segregation is driven by two mechanisms: attraction between particles with the same properties and random motion with a characteristic length that is inversely proportional to C. All clusters investigated are found to be transient and the probability distribution functions of the separation times display a power law tail, indicating that the splitting probability decreases with time.

Geometry dependence of the clogging transition in tilted hoppers

We report the effects of system geometry on the clogging of granular material flowing out of flat-bottomed hoppers with variable aperture size D and with variable angle θ of tilt of the hopper away from horizontal. In general, larger tilt angles make the system more susceptible to clogging. To quantify this effect for a given θ, we measure the distribution of mass discharged between clogging events as a function of aperture size and extrapolate to the critical size at which the average mass diverges. By repeating for different angles, we map out a clogging phase diagram as a function of D and θ that demarcates the regimes of free flow (large D, small θ) and clogging (small D, large θ). We do this for both circular holes and long rectangular slits. Additionally, we measure four types of grain: smooth spheres (glass beads), compact angular grains (beach sand), disklike grains (lentils), and rodlike grains (rice). For circular apertures, the clogging phase diagram is found to be the same for all grain types. For narrow slit apertures and compact grains, the shape is also the same as for circular holes when expressed in terms of projected area of the aperture against the average flow direction. For lentils and rice discharged from slits, the behavior differs and may be due to alignment between grain and slit axes.

Orifice jamming of fluid-driven granular flow

The three-dimensional jamming of neutrally buoyant monodisperse, bidisperse, and tridisperse mixtures of particles flowing through a restriction under fluid flow has been studied. During the transient initial accumulation of particles at the restriction, a low probability of a jamming event is observed, followed by a transition to a steady-state flowing backlog of particles, where the jamming probability per particle reaches a constant. Analogous to the steady-state flow in gravity-driven jams, this results in a geometric distribution describing the number of particles that discharge prior to a jamming event. We develop new models to describe the transition from an accumulation to a steady-state flow, and the jamming probability after the transition has occurred. Predictions of the behavior of the geometric distribution see the log-probability of a jam occurring proportionally to (R(2)(2)-1), where R(2) is the ratio of opening diameter to the second moment number average particle diameter. This behavior is demonstrated to apply to more general restriction shapes, and collapses for all mixture compositions for the restriction sizes tested.

Entangled granular media

We study the geometrically induced cohesion of ensembles of granular "u particles" that mechanically entangle through particle interpenetration. We vary the length-to-width ratio l/w of the u particles and form them into freestanding vertical columns. In a laboratory experiment, we monitor the response of the columns to sinusoidal vibration (with peak acceleration Γ). Column collapse occurs in a characteristic time τ which follows the relation τ∝exp(Γ/Δ). Δ resembles an activation energy and is maximal at intermediate l/w. A simulation reveals that optimal strength results from competition between packing and entanglement.

Silo clogging reduction by the presence of an obstacle

We present experimental results on the effect that inserting an obstacle just above the outlet of a silo has on the clogging process. We find that, if the obstacle position is properly selected, the probability that the granular flow is arrested can be reduced by a factor of 100. This dramatic effect occurs without any remarkable modification of the flow rate or the packing fraction above the outlet, which are discarded as the cause of the change in the clogging probability. Hence, inspired by previous results of pedestrian crowd dynamics, we propose that the physical mechanism behind the clogging reduction is a pressure decrease in the region of arch formation.