Effect of bending stiffness on the peeling behavior of an elastic thin film on a rigid substrate

Strain on the upper surface of a perpendicularly peeled soft film

Soft films serve as the primary support materials for flexible devices. These films are frequently peeled perpendicularly during device preparation and application, resulting in large compression on the upper surface of the bending region and significant damage to the device's performance. Accurately assessing this damage is challenging because of the difficulties in calculating the compression in perpendicularly peeled large-deformation films. In this study, we propose a method to calculate the compressive strain on the upper surface of a bending soft film using only its thickness as the key parameter. Furthermore, we demonstrate that the length of the compressive region is directly proportional to the soft film thickness, whereas the maximum strain is inversely proportional to the thickness. These results provide theoretical guidance for applying soft films in flexible devices.

Hydrogel-Tissue Adhesion Using Blood Coagulation Induced by Silica Nanoparticle Coatings

The fixation of hydrogels to biological tissues is a major challenge conditioning the development of implants and surgical techniques. Here, coatings of procoagulant nanoparticles are devised which use the presence of blood to create adhesion between hydrogels and soft internal organs. Those nanostructured coatings are simply adsorbed at the hydrogel surfaces and can rapidly activate the formation of an interfacial blood clot acting as an adhesive joint. This concept is demonstrated on pig liver capsules with model poly(ethylene-glycol) membranes that are intrinsically poorly adhesive. In the absence of blood, ex vivo peeling tests show that coatings with aggregates of bare silica nanoparticles induce a 2- to 4-fold increase in adhesion energy as compared to the uncoated membrane (3 ± 2 J m^-2). This effect is found to scale with the specific surface area of the coating. The highest adhesion energies produced by these nanoparticle-coated membranes (10 ± 5 J m^-2) approach the value obtained with cyanoacrylate glue (33 ± 11 J m^-2) for which tearing of the tissue is observed. Ex vivo pull-off tests show an adhesion strength of coated membranes around 5 ± 1 kPa, which is significantly reduced when operating in vivo (1.0 ± 0.5 kPa). Nevertheless, when blood is introduced at the interface, the in vivo adhesion strength can be improved remarkably with silica coatings, reaching 4 ± 2 kPa after 40 min contact. In addition, these silica-coated membranes can seal and stop the bleeding produced by liver biopsies very rapidly (<30 s). Such a combination of coagulation and particle bridging opens promising routes for better biointegrated hydrogel implants and improved surgical adhesives, hemostats, and sealants.

Adhesion of a tape loop

In this work, we revisit experimentally and theoretically the mechanics of a tape loop. Using primarily elastic materials (polydimethylsiloxane, PDMS, or polycarbonate, PC) and confocal microscopy, we monitor the shape as well as the applied forces during an entire cycle of compression and retraction of a half-loop compressed between parallel glass plates. We observe distinct differences in film shape during the cycle; points of equal applied force or equal plate separation differ in shape upon compression or retraction. To model the adhesion cycle in its entirety, we adapt the 'Sticky Elastica' of [T. J. W. Wagner et al., Soft Matter, 2013, 9, 1025-1030] to the tape loop geometry, which allows a complete analytical description of both the force balance and the film shape. We show that under compression the system is generally not sensitive to interfacial interactions, whereas in the limit of large separation of the confining parallel plates during retraction the system is well described by the peel model. Ultimately, we apply this understanding to the measurement of the energy release rate of a wide range of different cross-linker ratio PDMS elastomer half-loops in contact with glass. Finally, we show how the model illuminates an incredibly simple adhesion measurement technique, which only requires a ruler to perform.

Adhesion analysis of silicon nitride film deposited on stainless steel surface by adding transition layer

Adhesion is a major factor in film failure. Based on the basic theory of interfacial toughness, the relationship between film thickness and internal stress and adhesion is qualitatively analyzed. The adhesive properties of silicon nitride deposited on stainless steel substrate by plasma enhanced chemical vapor deposition methods is discussed. The case where nickel, nickel-chromium and alumina films are respectively used as transition layers is compared. After vacuum annealing thermal treatment of these films, the results show that the alumina film has better matching performance with 304 stainless steel, and the interface toughness is improved by 51.2% compared with the silicon nitride film. After the samples are stretched, the silicon nitride film show a large number of cracks when the transition layer is nickel or nickel-chromium, possibly due to the large thermal stress in the film. At the same time, the process parameters of magnetron sputtered alumina are optimized, and the optimal deposition rate of alumina film is determined to be 40.25 nm min^-1. Then, the effect of film thickness on adhesion is investigated by theoretical analysis and tape breakage test. As the film thickness ratio of alumina and silicon nitride increases, the adhesion is optimal.

Quantitative peel test for thin films/layers based on a coupled parametric and statistical study

The adhesion strength of thin films is critical to the durability of micro and nanofabricated devices. However, current testing methods are imprecise and do not produce quantitative results necessary for design specifications. The most common testing methods involve the manual application and removal of unspecified tape. This overcome many of the challenges of connecting to thin films to test their adhesion properties but different tapes, variation in manual application, and poorly controlled removal of tape can result in wide variation in resultant forces. Furthermore, the most common tests result in a qualitative ranking of film survival, not a measurement with scientific units. This paper presents a study into application and peeling parameters that can cause variation in the peeling force generated by tapes. The results of this study were then used to design a test methodology that would control the key parameters and produced repeatable quantitative measurements. Testing using the resulting method showed significant improvement over more standard methods, producing measured results with reduced variation. The new method was tested on peeling a layer of paint from a PTFE backing and was found to be sensitive enough to register variation in force due to differing peeling mechanisms within a single test.

Controllable directional deformation of micro-pillars actuated by a magnetic field

It is well known that special surface functions can be designed by varying the topography of micro-structured surfaces. In the present paper, a simple but effective method to control the directional deformation of micro-pillar arrays is proposed through a rotating magnetic field. The large deformation of each micro-pillar can be tuned by the magnetic field strength and direction. When the magnetic field strength is fixed, the deformation direction of micro-pillars is controlled by the direction of magnetic field. When the direction of magnetic field is determined, the deflection of micro-pillars increases with the increase of magnetic field strength. Based on the principle of minimum potential energy, a theoretical model is further established to disclose such a large deformation mechanism of micro-pillars. The theoretically predicted morphology of deformed pillars is well consistent with the experimental results. The present experimental technique and theoretical results should be useful for the design and preparation of typical functional surfaces such as reversible adhesion, controllable wettability and directional surface transport.

Effect of thin-film length on the peeling behavior of film-substrate interfaces

Compared with the classical Kendall's model to analyze the steady-state peeling behavior of an infinite length film attaching to a rigid substrate, this paper establishes a model of a finite length thin film adhering on a rigid substrate and analyzes the influence of film's initial adhesion length, film stiffness, and initial cantilever length of films on the whole interface peeling behavior. Both theoretical prediction and finite element calculation are carried out. The typical relationship between the peeling force and the separation distance at the loading point is obtained as well as the morphology of deformed films. It is found that the initial adhesion length has a significant effect on the peeling behavior. Differently from the case of infinite thin films, whether the steady-state peeling process can be achieved or not depends on the film's adhesion length. If the film is long enough, the whole peeling process can be divided into an initial peeling stage, a transition stage, a steady-state stage, and an unstable peeling stage. The maximum peeling force of the interface does not necessarily occur in the steady-state stage, which is influenced by the film's initial adhesion length, film stiffness, and initial cantilever length. The results achieved in this paper can not only provide a systematic understanding of peeling behavior of a thin film on a rigid substrate, but also be helpful for the design of high-quality interface and peeling tests in practical applications.

Anisotropic cellular forces support mechanical integrity of the Stratum Corneum barrier

The protective function of biological surfaces that are exposed to the exterior of living organisms is the result of a complex arrangement and interaction of cellular components. This is the case for the most external cornified layer of skin, the stratum corneum (SC). This layer is made of corneocytes, the elementary 'flat bricks' that are held together through adhesive junctions. Despite the well-known protective role of the SC under high mechanical stresses and rapid cell turnover, the subtleties regarding the adhesion and mechanical interaction among the individual corneocytes are still poorly known. Here, we explore the adhesion of single corneocytes at different depths of the SC, by pulling them using glass microcantilevers, and measuring their detachment forces. We measured their interplanar adhesion between SC layers, and their peripheral adhesion among cells within a SC layer. Both adhesions increased considerably with depth. At the SC surface, with respect to adhesion, the corneocyte population exhibited a strong heterogeneity, where detachment forces differed by more than one order of magnitude for corneocytes located side by side. The measured detachment forces indicated that in the upper-middle layers of SC, the peripheral adhesion was stronger than the interplanar one. We conclude that the stronger peripheral adhesion of corneocytes in the SC favors an efficient barrier which would be able to resist strong stresses.

The influence of substrate roughness, patterning, curvature, and compliance in peeling problems

Biological adhesion, in particular the mechanisms by which animals and plants 'stick' to surfaces, has been widely studied in recent years, and some of the structural principles have been successfully applied to bioinspired adhesives. However, modelling of adhesion, such as in single or multiple peeling theories, has in most cases been limited to ideal cases, and due consideration of the role of substrate geometry and mechanical properties has been limited. In this paper, we propose a numerical model to evaluate these effects, including substrate roughness, patterning, curvature, and deformability. The approach is validated by comparing its predictions with classical thin film peeling theoretical results, and is then used to predict the effects of substrate properties. These results can provide deeper insight into experiments, and the developed model can be a useful tool to design and optimize artificial adhesives with tailor-made characteristics.

Effect of relative humidity on the peeling behavior of a thin film on a rigid substrate

Inspired by gecko adhesion in humid environments, a modified Kendall's model is established in order to investigate the effect of relative humidity on the interfacial peeling behavior of a thin film adhering on a rigid substrate. When the humidity is less than 90%, a monolayer of water molecules adsorbed on the substrate surface induces a strong disjoining pressure at the interface. As a result, the steady-state peel-off force between the thin film and substrate is significantly enhanced. When the humidity is greater than 90%, water molecules condense into water droplets. Four different peeling models are established on this occasion, depending on the surface wettability of the film and substrate. It is found that the steady-state peel-off force is influenced by the water meniscus in a complicated manner, which is either enhanced or reduced by the water capillarity comparing to that predicted by the classical Kendall's model, i.e., a dry peeling model. It should be noted that, at the vicinity of the wetting transition, the peel-off force of the four models can be reduced to an identical one, which means the four peeling models can transit from one to another continuously. The present model, as an extension of the classical Kendall's one, should be useful not only for understanding gecko adhesion in humid environments, but also for analyzing interface behaviors of a film-substrate system in real applications.