Uncovering the deformation mechanisms of origami metamaterials by introducing generic degree-four vertices

Evaluating dynamic models for rigid-foldable origami: unveiling intricate bistable dynamics of stacked-Miura-origami structures as a case study

Recent advances in origami science and engineering have particularly focused on the challenges of dynamics. While research has primarily focused on statics and kinematics, the need for effective and processable dynamic models has become apparent. This paper evaluates various dynamic modelling techniques for rigid-foldable origami, particularly focusing on their ability to capture nonlinear dynamic behaviours. Two primary methods, the lumped mass-spring-damper approach and the energy-based method, are examined using a bistable stacked Miura-origami (SMO) structure as a case study. Through systematic dynamic experiments, we analyse the effectiveness of these models in predicting bistable dynamic responses, including intra- and interwell oscillations, in different loading conditions. Our findings reveal that the energy-based approach, which considers the structure's inertia and utilizes dynamic experimental data for parameter identification, outperforms other models in terms of validity and accuracy. This model effectively predicts the dynamic response types, the rich and complex nonlinear characteristics and the critical frequency where interwell oscillations occur. Despite its relatively increased complexity in model derivation, it maintains computational efficiency and shows promise for broader applications in origami dynamics. By comparing model predictions with experimental results, this study enhances our understanding of origami dynamics and contributes valuable insights for future research and applications. This article is part of the theme issue 'Origami/Kirigami-inspired structures: from fundamentals to applications'.

Inverse design of 3D reconfigurable curvilinear modular origami structures using geometric and topological reconstructions

The recent development of modular origami structures has ushered in an era for active metamaterials with multiple degrees of freedom (multi-DOF). Notably, no systematic inverse design approach for 3D curvilinear modular origami structures has been reported. Moreover, very few modular origami topologies have been studied to design active metamaterials with multi-DOF. Herein, we develop an inverse design method for constructing 3D reconfigurable architected structures - we synthesize modular origami structures whose unit cells can be volumetrically mapped into a prescribed 3D curvilinear shape followed by volumetric shrinkage to construct modules. After modification of the tubular geometry, we search through all the possible geometric and topological combinations of the modular origami structures to attain the target mobility using a topological reconstruction of modules. Our inverse design using geometric and topological reconstructions can provide an effective solution to construct 3D curvilinear reconfigurable structures with multi-DOF. Our work opens a path toward 3D reconfigurable systems based on volumetric inverse design, such as 3D active metamaterials and 3D morphing devices for automotive, aerospace, and biomedical engineering applications.

Non-Euclidean origami

Traditional origami starts from flat surfaces, leading to crease patterns consisting of Euclidean vertices. However, Euclidean vertices are limited in their folding motions, are degenerate, and suffer from misfolding. Here we show how non-Euclidean 4-vertices overcome these limitations by lifting this degeneracy, and that when the elasticity of the hinges is taken into account, non-Euclidean 4-vertices permit higher order multistability. We harness these advantages to design an origami inverter that does not suffer from misfolding and to physically realize a tristable vertex.

Creative design for sandwich structures: A review

Sandwich structures are important innovative multifunctional structures with the advantages of low density and high performance. Creative design for sandwich structures is a design process based on sandwich core structure evolution mechanisms, material design method, and panel (including core structure and facing sheets) performance prediction model. The review outlines recent research efforts on creative design for sandwich structures with different core constructions such as corrugated core, honeycomb core, foam core, truss core, and folded cores. The topics discussed in this review article include aspects of sandwich core structure design, material design, and mechanical properties, and panel performance and damage. In addition, examples of engineering applications of sandwich structures are discussed. Further research directions and potential applications are summarized.

Identification of piecewise linear dynamical systems using physically-interpretable neural-fuzzy networks: Methods and applications to origami structures

Self-locking origami structures are characterized by their piecewise linear constitutive relations between force and deformation, which, in practice, are always completely opaque and unmeasurable: the number of piecewise segments, the positions of non-smooth points, and the linear parameters of each segment are unknown a priori. However, acquiring this information is of fundamental importance for understanding the origami structure's dynamic folding process and predicting its dynamic behaviors. This, therefore, arouses our interest in adopting a dynamical identification process to determine the model and to estimate the parameters. In this research, based on the piecewise linear assumption, a physically-interpretable neural-fuzzy network is built to correlate the measured input and output data. Unlike the conventional approaches, the constructed neural network possesses specific physical meaning of its components: the number of neurons relates to the number of piecewise segments, the coefficients of the local linear models relate to the parameters of the constitutive relations, and the validity functions relate to the positions of non-smooth points. By addressing several examples with different backgrounds, the network's underlying data training methods are illustrated, including the local linear optimization for linear parameters, nested optimization for nonlinear partitions, and Local Linear Model Tree optimization for model selection. Noting that the tackled origami problem holds strong universality in terms of the unknown piecewise characteristics, the proposed approach would thus provide an effective, generic, and physically significant means for handling piecewise linear dynamical systems and meanwhile bring fresh vitality to the artificial neural network research.

Architected Origami Materials: How Folding Creates Sophisticated Mechanical Properties

Origami, the ancient Japanese art of paper folding, is not only an inspiring technique to create sophisticated shapes, but also a surprisingly powerful method to induce nonlinear mechanical properties. Over the last decade, advances in crease design, mechanics modeling, and scalable fabrication have fostered the rapid emergence of architected origami materials. These materials typically consist of folded origami sheets or modules with intricate 3D geometries, and feature many unique and desirable material properties like auxetics, tunable nonlinear stiffness, multistability, and impact absorption. Rich designs in origami offer great freedom to design the performance of such origami materials, and folding offers a unique opportunity to efficiently fabricate these materials at vastly different sizes. Here, recent studies on the different aspects of origami materials-geometric design, mechanics analysis, achieved properties, and fabrication techniques-are highlighted and the challenges ahead discussed. The synergies between these different aspects will continue to mature and flourish this promising field.

Programmable Self-Locking Origami Mechanical Metamaterials

Developing mechanical metamaterials with programmable properties is an emerging topic receiving wide attention. While the programmability mainly originates from structural multistability in previously designed metamaterials, here it is shown that nonflat-foldable origami provides a new platform to achieve programmability via its intrinsic self-locking and reconfiguration capabilities. Working with the single-collinear degree-4 vertex origami tessellation, it is found that each unit cell can self-lock at a nonflat configuration and, therefore, possesses wide design space to program its foldability and relative density. Experiments and numerical analyses are combined to demonstrate that by switching the deformation modes of the constituent cell from prelocking folding to postlocking pressing, its stiffness experiences a sudden jump, implying a limiting-stopper effect. Such a stiffness jump is generalized to a multisegment piecewise stiffness profile in a multilayer model. Furthermore, it is revealed that via strategically switching the constituent cells' deformation modes through passive or active means, the n-layer metamaterial's stiffness is controllable among 2ⁿ target stiffness values. Additionally, the piecewise stiffness can also trigger bistable responses dynamically under harmonic excitations, highlighting the metamaterial's rich dynamic performance. These unique characteristics of self-locking origami present new paths for creating programmable mechanical metamaterials with in situ controllable mechanical properties.

Origami-based earthworm-like locomotion robots

Inspired by the morphology characteristics of the earthworms and the excellent deformability of origami structures, this research creates a novel earthworm-like locomotion robot through exploiting the origami techniques. In this innovation, appropriate actuation mechanisms are incorporated with origami ball structures into the earthworm-like robot 'body', and the earthworm's locomotion mechanism is mimicked to develop a gait generator as the robot 'centralized controller'. The origami ball, which is a periodic repetition of waterbomb units, could output significant bidirectional (axial and radial) deformations in an antagonistic way similar to the earthworm's body segment. Such bidirectional deformability can be strategically programmed by designing the number of constituent units. Experiments also indicate that the origami ball possesses two outstanding mechanical properties that are beneficial to robot development: one is the structural multistability in the axil direction that could contribute to the robot control implementation; and the other is the structural compliance in the radial direction that would increase the robot robustness and applicability. To validate the origami-based innovation, this research designs and constructs three robot segments based on different axial actuators: DC-motor, shape-memory-alloy springs, and pneumatic balloon. Performance evaluations reveal their merits and limitations, and to prove the concept, the DC-motor actuation is selected for building a six-segment robot prototype. Learning from earthworms' fundamental locomotion mechanism-retrograde peristalsis wave, seven gaits are automatically generated; controlled by which, the robot could achieve effective locomotion with qualitatively different modes and a wide range of average speeds. The outcomes of this research could lead to the development of origami locomotion robots with low fabrication costs, high customizability, light weight, good scalability, and excellent re-configurability.

Dynamics of a bistable Miura-origami structure

Origami-inspired structures and materials have shown extraordinary properties and performances originating from the intricate geometries of folding. However, current state of the art studies have mostly focused on static and quasistatic characteristics. This research performs a comprehensive experimental and analytical study on the dynamics of origami folding through investigating a stacked Miura-Ori (SMO) structure with intrinsic bistability. We fabricate and experimentally investigated a bistable SMO prototype with rigid facets and flexible crease lines. Under harmonic base excitation, the SMO exhibits both intrawell and interwell oscillations. Spectrum analyses reveal that the dominant nonlinearities of SMO are quadratic and cubic, which generate rich dynamics including subharmonic and chaotic oscillations. The identified nonlinearities indicate that a third-order polynomial can be employed to approximate the measured force-displacement relationship. Such an approximation is validated via numerical study by qualitatively reproducing the phenomena observed in the experiments. The dynamic characteristics of the bistable SMO resemble those of a Helmholtz-Duffing oscillator (HDO); this suggests the possibility of applying the established tools and insights of HDO to predict origami dynamics. We also show that the bistability of SMO can be programmed within a large design space via tailoring the crease stiffness and initial stress-free configurations. The results of this research offer a wealth of fundamental insights into the dynamics of origami folding, and provide a solid foundation for developing foldable and deployable structures and materials with embedded dynamic functionalities.

Plant-inspired adaptive structures and materials for morphing and actuation: a review

Plants exhibit a variety of reversible motions, from the slow opening of pine cones to the impulsive closing of Venus flytrap leaves. These motions are achieved without muscles and they have inspired a wide spectrum of engineered materials and structures. This review summarizes the recent developments of plant-inspired adaptive structures and materials for morphing and actuation. We begin with a brief overview of the actuation strategies and physiological features associated to these plant movements, showing that different combinations of these strategies and features can lead to motions with different deformation characteristics and response speeds. Then we offer a comprehensive survey of the plant-inspired morphing and actuation systems, including pressurized cellular structures, osmotic actuation, anisotropic hygroscopic materials, and bistable systems for rapid movements. Although these engineered systems are vastly different in terms of their size scales and intended applications, their working principles are all related to the actuation strategies and physiological features in plants. This review is to promote future cross-disciplinary studies between plant biology and engineering, which can foster new solutions for many applications such as morphing airframes, soft robotics and kinetic architectures.

Self-locking degree-4 vertex origami structures

A generic degree-4 vertex (4-vertex) origami possesses one continuous degree-of-freedom for rigid folding, and this folding process can be stopped when two of its facets bind together. Such facet-binding will induce self-locking so that the overall structure stays at a pre-specified configuration without additional locking elements or actuators. Self-locking offers many promising properties, such as programmable deformation ranges and piecewise stiffness jumps, that could significantly advance many adaptive structural systems. However, despite its excellent potential, the origami self-locking features have not been well studied, understood, and used. To advance the state of the art, this research conducts a comprehensive investigation on the principles of achieving and harnessing self-locking in 4-vertex origami structures. Especially, for the first time, this study expands the 4-vertex structure construction from single-component to dual-component designs and investigates their self-locking behaviours. By exploiting various tessellation designs, this research discovers that the dual-component designs offer the origami structures with extraordinary attributes that the single-component structures do not have, which include the existence of flat-folded locking planes, programmable locking points and deformability. Finally, proof-of-concept experiments investigate how self-locking can effectively induce piecewise stiffness jumps. The results of this research provide new scientific knowledge and a systematic framework for the design, analysis and utilization of self-locking origami structures for many potential engineering applications.