Online motor fault detection and diagnosis using a hybrid FMM-CART model

PeriodNet: Noise-Robust Fault Diagnosis Method Under Varying Speed Conditions

Rolling bearings are critical components in modern mechanical systems and have been extensively equipped in various rotating machinery. However, their operating conditions are becoming increasingly complex due to diverse working requirements, dramatically increasing their failure risks. Worse still, the interference of strong background noises and the modulation of varying speed conditions make intelligent fault diagnosis very challenging for conventional methods with limited feature extraction capability. To this end, this study proposes a periodic convolutional neural network (PeriodNet), which is an intelligent end-to-end framework for bearing fault diagnosis. The proposed PeriodNet is constructed by inserting a periodic convolutional module (PeriodConv) before a backbone network. PeriodConv is developed based on the generalized short-time noise resist correlation (GeSTNRC) method, which can effectively capture features from noisy vibration signals collected under varying speed conditions. In PeriodConv, GeSTNRC is extended to the weighted version through deep learning (DL) techniques, whose parameters can be optimized during training. Two open-source datasets collected under constant and varying speed conditions are adopted to assess the proposed method. Case studies demonstrate that PeriodNet has excellent generalizability and is effective under varying speed conditions. Experiments adding noise interference further reveal that PeriodNet is highly robust in noisy environments.

Fully automatic carotid arterial stiffness assessment from ultrasound videos based on machine learning

Arterial stiffness (AS) refers to the loss of arterial compliance and alterations in vessel wall properties. The study of local carotid stiffness (CS) is particularly important since carotid artery stiffening raises the risk of stroke, cognitive impairment, and dementia. So, stiffness measurement as a screening tool approach is crucial because it can reduce mortality and facilitate therapy planning. This study aims to evaluate the stiffness of the CCA using machine learning (ML) through the features of diameter change (ΔD) and stiffness parameters. This study was conducted in seven stages: data collection, preprocessing, CCA segmentation, CCA lumen diameter (DCCA) computing during cardiac cycles, denoising signals of DCCA, computational of AS parameters, and stiffness assessment using ML. The 51 videos (with 25 s) of CCA B-mode ultrasound (US) were used and analyzed. Each US video yielded approximately 750 sequential frames spanning about 24 cardiac cycles. Firstly, US preset settings with time gain compensation with a U-pattern were employed to enhance CCA segmentations. The study showed that auto region-growing, employed three times, is appropriate for segmenting walls with a short running time (4.56 s/frame). The diameter computed for frames constructs a signal (diameter signal) with noisy parts in the shape of peak variance and an un-smooth side. Among the 12 employed smoothing methods, spline fitting with a mean peak difference per cycle (MPDCY) of 0.58 pixels was the most effective for the diameter signal. The authors propose the MPDCY as a new selection criterion for smoothing methods with highly preserved peaks. The ΔD (D_sys-D_dia) determined in this study was validated by statistical analysis as a viable replacement for manual ΔD measurement. Statistical analysis was carried out by Mann-Whitney t-test with a p-value of 0.81, regression line R² = 0.907, and there was no difference in means between the two groups for box plots. The stiffness parameters of the carotid arteries were calculated based on auto-ΔD and pulse pressure. Five ML models, including K-nearest neighbor (KNN), support vector machine (SVM), decision tree (DT), logistic regression (LR), and random forest (RF), fed by distension (ΔD) and five stiffness parameters, were used to distinguish between the stiffened and un-stiffened CCA. Except for SVM, all models performed excellently in terms of specificity, sensitivity, precision, and area under the curve (AUC). In addition, the scatterplot and statistical analysis of the fed features confirm these remarkable outcomes. The scatter plot demonstrates that a linear hyperline can easily distinguish between the two classes. The statistical analysis shows that the stiffness parameters computed from the database of this work were statistically (p < 0.05) distributed into the non-stiffness and stiffness groups. The presented models are validated by applying them to additional datasets. Applying models to other datasets reveals a model performance of 100%. The proposed ML models could be applied in clinical practice to detect CS early, which is essential for preventing stroke.

Performance Analysis of Machine Learning and Deep Learning Architectures on Early Stroke Detection Using Carotid Artery Ultrasound Images

Atherosclerotic plaque deposit in the carotid artery is used as an early estimate to identify the presence of cardiovascular diseases. Ultrasound images of the carotid artery are used to provide the extent of stenosis by examining the intima-media thickness and plaque diameter. A total of 361 images were classified using machine learning and deep learning approaches to recognize whether the person is symptomatic or asymptomatic. CART decision tree, random forest, and logistic regression machine learning algorithms, convolutional neural network (CNN), Mobilenet, and Capsulenet deep learning algorithms were applied in 202 normal images and 159 images with carotid plaque. Random forest provided a competitive accuracy of 91.41% and Capsulenet transfer learning approach gave 96.7% accuracy in classifying the carotid artery ultrasound image database.

A Step-by-Step Procedure for Tests and Assessment of the Automatic Operation of a Powered Roof Support

A powered longwall mining system comprises three basic machines: a shearer, a scraper (longwall) conveyor, and a powered roof support. The powered roof support as a component of a longwall complex has two functions. It protects the working from roof rocks that fall to the area where the machines and people work and transports the machines and devices in the longwall as the mining operation proceeds further into the seam by means of hydraulic actuators that are adequately connected to the powered support. The actuators are controlled by a hydraulic or electro-hydraulic system. The tests and analyses presented in the developed procedure are oriented towards the possibility of introducing automatic control, without the participation of an operator. This is important for the exploitation of seams that are deposited at great depths. The primary objective was to develop a comprehensive methodology for testing and evaluating the possibility of using the system under operating conditions. The conclusions based on the analysis presented are a valuable source of information for the designers in terms of increasing the efficiency of the operation of the system and improving occupational safety. The authors have proposed a procedure for testing and evaluation to introduce an automatic control system into the operating conditions. The procedure combines four areas. Tests and analyses were carried out in order to determine the extent to which the system could be potentially used in the future. The presented solution includes certification and executive documentation.

Predictive Data Mining Techniques for Fault Diagnosis of Electric Equipment: A Review

Data mining is a technological and scientific field that, over the years, has been gaining more importance in many areas, attracting scientists, developers, and researchers around the world. The reason for this enthusiasm derives from the remarkable benefits of its usefulness, such as the exploitation of large databases and the use of the information extracted from them in an intelligent way through the analysis and discovery of knowledge. This document provides a review of the predictive data mining techniques used for the diagnosis and detection of faults in electric equipment, which constitutes the pillar of any industrialized country. Starting from the year 2000 to the present, a revision of the methods used in the tasks of classification and regression for the diagnosis of electric equipment is carried out. Current research on data mining techniques is also listed and discussed according to the results obtained by different authors.

Research on Predicting Line Loss Rate in Low Voltage Distribution Network Based on Gradient Boosting Decision Tree

Line loss rate plays an essential role in evaluating the economic operation of power systems. However, in a low voltage (LV) distribution network, calculating line loss rate has become more cumbersome due to poor configuration of the measuring and detecting device, the difficulty in collecting operational data, and the excessive number of components and nodes. Most previous studies mainly focused on the approaches to calculate or predict line loss rate, but rarely involve the evaluation of the prediction results. In this paper, we propose an approach based on a gradient boosting decision tree (GBDT), to predict line loss rate. GBDT inherits the advantages of both statistical models and AI approaches, and can identify the complex and nonlinear relationship while computing the relative importance among variables. An empirical study on a data set in a city demonstrates that our proposed approach performs well in predicting line loss rate, given a large number of unlabeled examples. Experiments and analysis also confirmed the effectiveness of our proposed approach in anomaly detection and practical project management.

A review and comparison of fault detection and diagnosis methods for squirrel-cage induction motors: State of the art

Preventing induction motors (IMs) from failure and shutdown is important to maintain functionality of many critical loads in industry and commerce. This paper provides a comprehensive review of fault detection and diagnosis (FDD) methods targeting all the four major types of faults in IMs. Popular FDD methods published up to 2010 are briefly introduced, while the focus of the review is laid on the state-of-the-art FDD techniques after 2010, i.e. in 2011-2015 and some in 2016. Different FDD methods are introduced and classified into four categories depending on their application domains, instead of on fault types like in many other reviews, to better reveal hidden connections and similarities of different FDD methods. Detailed comparisons of the reviewed papers after 2010 are given in tables for fast referring. Finally, a dedicated discussion session is provided, which presents recent developments, trends and remaining difficulties regarding to FDD of IMs, to inspire novel research ideas and new research possibilities.

Evaluation of Feature Extraction and Recognition for Activity Monitoring and Fall Detection Based on Wearable sEMG Sensors

As an essential subfield of context awareness, activity awareness, especially daily activity monitoring and fall detection, plays a significant role for elderly or frail people who need assistance in their daily activities. This study investigates the feature extraction and pattern recognition of surface electromyography (sEMG), with the purpose of determining the best features and classifiers of sEMG for daily living activities monitoring and fall detection. This is done by a serial of experiments. In the experiments, four channels of sEMG signal from wireless, wearable sensors located on lower limbs are recorded from three subjects while they perform seven activities of daily living (ADL). A simulated trip fall scenario is also considered with a custom-made device attached to the ankle. With this experimental setting, 15 feature extraction methods of sEMG, including time, frequency, time/frequency domain and entropy, are analyzed based on class separability and calculation complexity, and five classification methods, each with 15 features, are estimated with respect to the accuracy rate of recognition and calculation complexity for activity monitoring and fall detection. It is shown that a high accuracy rate of recognition and a minimal calculation time for daily activity monitoring and fall detection can be achieved in the current experimental setting. Specifically, the Wilson Amplitude (WAMP) feature performs the best, and the classifier Gaussian Kernel Support Vector Machine (GK-SVM) with Permutation Entropy (PE) or WAMP results in the highest accuracy for activity monitoring with recognition rates of 97.35% and 96.43%. For fall detection, the classifier Fuzzy Min-Max Neural Network (FMMNN) has the best sensitivity and specificity at the cost of the longest calculation time, while the classifier Gaussian Kernel Fisher Linear Discriminant Analysis (GK-FDA) with the feature WAMP guarantees a high sensitivity (98.70%) and specificity (98.59%) with a short calculation time (65.586 ms), making it a possible choice for pre-impact fall detection. The thorough quantitative comparison of the features and classifiers in this study supports the feasibility of a wireless, wearable sEMG sensor system for automatic activity monitoring and fall detection.

Power Quality Analysis Using a Hybrid Model of the Fuzzy Min-Max Neural Network and Clustering Tree

A hybrid intelligent model comprising a modified fuzzy min-max (FMM) clustering neural network and a modified clustering tree (CT) is developed. A review of clustering models with rule extraction capabilities is presented. The hybrid FMM-CT model is explained. We first use several benchmark problems to illustrate the cluster evolution patterns from the proposed modifications in FMM. Then, we employ a case study with real data related to power quality monitoring to assess the usefulness of FMM-CT. The results are compared with those from other clustering models. More importantly, we extract explanatory rules from FMM-CT to justify its predictions. The empirical findings indicate the usefulness of the proposed model in tackling data clustering and power quality monitoring problems under different environments.

Identification of Shearer Cutting Patterns Using Vibration Signals Based on a Least Squares Support Vector Machine with an Improved Fruit Fly Optimization Algorithm

Shearers play an important role in fully mechanized coal mining face and accurately identifying their cutting pattern is very helpful for improving the automation level of shearers and ensuring the safety of coal mining. The least squares support vector machine (LSSVM) has been proven to offer strong potential in prediction and classification issues, particularly by employing an appropriate meta-heuristic algorithm to determine the values of its two parameters. However, these meta-heuristic algorithms have the drawbacks of being hard to understand and reaching the global optimal solution slowly. In this paper, an improved fly optimization algorithm (IFOA) to optimize the parameters of LSSVM was presented and the LSSVM coupled with IFOA (IFOA-LSSVM) was used to identify the shearer cutting pattern. The vibration acceleration signals of five cutting patterns were collected and the special state features were extracted based on the ensemble empirical mode decomposition (EEMD) and the kernel function. Some examples on the IFOA-LSSVM model were further presented and the results were compared with LSSVM, PSO-LSSVM, GA-LSSVM and FOA-LSSVM models in detail. The comparison results indicate that the proposed approach was feasible, efficient and outperformed the others. Finally, an industrial application example at the coal mining face was demonstrated to specify the effect of the proposed system.

An enhanced fuzzy min-max neural network for pattern classification

An enhanced fuzzy min-max (EFMM) network is proposed for pattern classification in this paper. The aim is to overcome a number of limitations of the original fuzzy min-max (FMM) network and improve its classification performance. The key contributions are three heuristic rules to enhance the learning algorithm of FMM. First, a new hyperbox expansion rule to eliminate the overlapping problem during the hyperbox expansion process is suggested. Second, the existing hyperbox overlap test rule is extended to discover other possible overlapping cases. Third, a new hyperbox contraction rule to resolve possible overlapping cases is provided. Efficacy of EFMM is evaluated using benchmark data sets and a real medical diagnosis task. The results are better than those from various FMM-based models, support vector machine-based, Bayesian-based, decision tree-based, fuzzy-based, and neural-based classifiers. The empirical findings show that the newly introduced rules are able to realize EFMM as a useful model for undertaking pattern classification problems.