All-ceramic crown preparations: An alternative technique

The influence of different cement spaces on the marginal gap of lithium disilicate crowns constructed by two scanner and milling unit combinations

BACKGROUND

This study compared the marginal gaps of CAD/CAM lithium disilicate (LDS) crowns constructed using a contemporary and older scanner/milling unit combination at three different cement spaces.

METHODS

Twenty-four undergraduate students prepared a Columbia model lower left first molar for an LDS crown in a simulated environment. From each crown preparation, one LDS crown was constructed using an E4D scanner/E4D milling unit (E4DS/E4DM) and TRIOS 3 scanner/Sirona inLab MC X5 milling unit (TRIO/MCX5) at cement space settings of 50, 100 and 200 μm. Each LDS crown was positioned onto the original crown preparation, and then a stereomicroscope was used to make three vertical marginal gap measurements at four locations (mid-buccal, mid-lingual, mid-mesial and mid-distal). The mean marginal gap (MMG) was calculated for each crown and each individual tooth surface.

RESULTS

The MMGs of CAD/CAM LDS crowns constructed by TRIO/MCX5 were 72.31 at 50, 63.73 at 100 μm and 46.23 μm at 200 μm, which were smaller than E4DS/E4DM at each cement space.

CONCLUSIONS

Increasing the cement space decreased the MMG in both scanner/milling unit combinations. The smallest MMG was found using the newer scanner/milling unit at the 200 μm cement space. © 2024 Australian Dental Association.

Surface fractures in pre-crystallized and crystallized zirconia-containing lithium silicate glass-ceramics generated in ultrasonic vibration-assisted machining

Machining-induced surface fractures in ceramic restorations is a long-standing problem in dentistry, affecting the restorations' functionality and reliability. This study approached a novel ultrasonic vibration-assisted machining technique to zirconia-containing lithium silicate glass-ceramics (ZLS) and characterized its induced surface fracture topographies and morphologies to understand the microstructure-property-processing relations. The materials were processed using a digitally controlled ultrasonic milling machine at a harmonic vibration frequency with different amplitudes. Machining-induced surface fracture topographies were measured with a 3D white light optical profilometer using the arithmetic mean, peak and valley, and maximum heights, as well as the kurtosis and skewness height distributions, and the texture aspect ratios. Fracture morphologies were analysed using scanning electron microscopy (SEM). The surface fracture topographies were significantly dependent on the material microstructure, the mechanical properties, and the ultrasonic machining vibration amplitudes. Larger scale fractures with higher arithmetic mean, peak and valley heights, and kurtosis and skewness height distributions were induced in higher brittleness indexed pre-crystallized ZLS than lower indexed crystallized ZLS by conventional machining. Conchoidal fractures occurred in pre-crystallized ZLS while microcracks were found in crystallized state although brittle fractures mixed with localized ductile flow deformations dominated all machined ZLS surfaces. Ultrasonic machining at an ideal vibration amplitude resulted in more ductile removal, reducing fractured-induced peaks and valleys for both materials than conventional processing. This research demonstrates the microstructure-property-processing interdependence for ZLS materials and the novel machining technique to be superior to current processing, reducing fractures in the materials and potentially advancing dental CAD/CAM techniques.

Influence of a major pre-clinical programme restructure on undergraduate student fixed prosthodontics clinical unit completions

INTRODUCTION

Research is limited in measuring the effectiveness of pre-clinical programmes in preparing students for fixed prosthodontics clinical practice. The aim of this retrospectively study was to assess the influence of a major pre-clinical programme restructure on undergraduate student fixed prosthodontics clinical unit completions.

MATERIALS AND METHODS

The fixed prosthodontics treatment registers from 2011 to 2020 were reviewed, and units completed per student (UCS) and units completed per student per session (UCSS) were calculated in the years before (2011-2013) and after (2014-2020) a major pre-clinical programme restructure (PR). Data were summarised in Microsoft Excel software (version 2016), and Student's t-test and paired t-tests were performed to determine the significance of difference in UCS and UCSS in the years before and after the PR.

RESULTS

There was a significant difference in the UCS (p < .05) and UCSS (p < .01) in the years before and after the PR. The average UCS in the years before the PR was 2.20 units compared with 3.86 units after the PR, an increase of 75% per student. The average UCSS in the years before the PR was 0.15 units compared with 0.28 units after the PR, an increase of 87% per session.

CONCLUSION

The fixed prosthodontics pre-clinical programme restructure resulted in statistically significantly increased student clinical unit completions.

Computer-aided design and 3-dimensional artificial/convolutional neural network for digital partial dental crown synthesis and validation

The current multiphase, invitro study developed and validated a 3-dimensional convolutional neural network (3D-CNN) to generate partial dental crowns (PDC) for use in restorative dentistry. The effectiveness of desktop laser and intraoral scanners in generating data for the purpose of 3D-CNN was first evaluated (phase 1). There were no significant differences in surface area [t-stat(df) = - 0.01 (10), mean difference = - 0.058, P > 0.99] and volume [t-stat(df) = 0.357(10)]. However, the intraoral scans were chosen for phase 2 as they produced a greater level of volumetric details (343.83 ± 43.52 mm³) compared to desktop laser scanning (322.70 ± 40.15 mm³). In phase 2, 120 tooth preparations were digitally synthesized from intraoral scans, and two clinicians designed the respective PDCs using computer-aided design (CAD) workflows on a personal computer setup. Statistical comparison by 3-factor ANOVA demonstrated significant differences in surface area (P < 0.001), volume (P < 0.001), and spatial overlap (P < 0.001), and therefore only the most accurate PDCs (n = 30) were picked to train the neural network (Phase 3). The current 3D-CNN produced a validation accuracy of 60%, validation loss of 0.68-0.87, sensitivity of 1.00, precision of 0.50-0.83, and serves as a proof-of-concept that 3D-CNN can predict and generate PDC prostheses in CAD for restorative dentistry.

The marginal gaps of sequentially milled lithium disilicate crowns using two different milling units

BACKGROUND

The purpose of this study was to compare the marginal gaps of sequentially milled lithium disilicate (LDS) crowns using two different milling units.

METHODS

One lower left first molar typodont tooth prepared for an LDS crown by an undergraduate student in a simulation clinic was selected. The crown preparation was scanned by a TRIOS 3 scanner and twelve LDS crowns milled by an E4D (E4DM) and a Sirona inLab MC X5 (MCX5) milling unit using identical settings. The crowns were seated onto the original crown preparation and three vertical marginal gap measurements were taken at four locations (mid-buccal, mid-lingual, mid-mesial and mid-distal) using a stereomicroscope. The mean marginal gap (MMG) was calculated for each individual tooth surface and each crown.

RESULTS

The MMG for the E4DM (100.40 μm) was not significantly different to the MCX5 (101.08 μm) milling unit (P = 0.8809). In both units, there was a statistically significant trend of increasing MMG with sequentially milled crowns using the same burs (E4DM P = 0.0133; MCX5 P = 0.0240).

CONCLUSIONS

The E4DM and MCX5 milling units produced LDS crowns with similar MMG's and within a clinically acceptable range but with a trend of increasing MMG when analysed sequentially. © 2022 Australian Dental Association.

The marginal gaps of lithium disilicate crowns constructed by different scanner and milling unit combinations

BACKGROUND

The purpose of this study was to compare the marginal gaps of CAD/CAM lithium disilicate (LDS) crowns constructed using three different scanner and milling unit combinations.

METHODS

Twenty-four Columbia model lower left molars were prepared for LDS crowns by undergraduate students in a simulated environment. One LDS crown was constructed for each crown preparation using each of the following intraoral scanner/milling unit combinations: TRIOS 3 scanner/E4D milling unit (TRIO/E4DM); TRIOS 3 scanner/Sirona inLab MC X5 milling unit (TRIO/MCX5); E4D scanner/E4D milling unit (E4DS/E4DM). The crowns were seated onto the original crown preparations and three vertical marginal gap measurements taken at four locations (mid-buccal, mid-lingual, mid-mesial and mid-distal) using a stereomicroscope. The mean marginal gap (MMG) was calculated for each crown and each individual tooth surface.

RESULTS

The TRIO/MCX5 scanner/milling unit combination produced the smallest MMG of 63.73 ± 47.38 μm followed by E4DS/E4DM (88.64 ± 106.51 μm) and TRIO/E4DM (107.41 ± 76.47 μm). There was a significant effect of milling unit (p < 0.0001) on MMG but no significant effect of scanner (p = 0.070) or location (p = 0.182).

CONCLUSIONS

The newer scanner/milling unit combination produced LDS crowns with the smallest MMG. All scanner/milling unit combinations produced LDS crowns within a clinically acceptable MMG.

A comparison of the marginal gaps of lithium disilicate crowns fabricated by two different intraoral scanners

BACKGROUND

The purpose of this study was to assess marginal gaps of CAD/CAM lithium disilicate crowns constructed using two different intraoral scanners of different generations.

METHODS

Twenty four Columbia model lower left molars were prepared for lithium disilicate crowns in a simulated environment by undergraduate students. The crown preparations were scanned by E4D and Trios 3 intraoral scanners and CAD/CAM lithium disilicate crowns designed and manufactured. The crowns were seated onto the original crown preparations and three vertical marginal gap measurements taken at four locations (mid-buccal, mid-lingual, mid-mesial and mid-distal) using a stereomicroscope. The mean marginal gap (MMG) was calculated for each crown and each individual tooth surface.

RESULTS

The MMG was not statistically significantly different for the Trios 3 and E4D scanners (P = 0.111). There was no statistically significant effect of measurement location on the tooth on the marginal gap (P = 0.1134).

CONCLUSIONS

There was no difference in the MMGs of CAD/CAM lithium disilicate crowns constructed using two different intraoral scanners of different generations. Within the limitations of this study, the advances in scanning technology have produced small and insignificant improvements in the accuracy of crown margins.

The influence of different cement spaces on the marginal gap of CAD/CAM all-ceramic crowns

BACKGROUND

The purpose of this study was to measure the marginal gaps of CAD/CAM all-ceramic crowns constructed using different cement spaces on crown preparations created by undergraduate students.

METHODS

Twenty-four Columbia model lower left first molars with assessed tapers and reduction volumes (RV) were recruited to receive complete coverage E.max crowns. Three E.max crowns were digitally designed and milled for each crown preparation using three different cement spaces: 50 μm (CS-50), 100 μm (CS-100), 200 μm (CS-200). Each crown was seated onto its original crown preparation and three vertical marginal gap measurements were taken at four locations (mid-buccal, mid-lingual, mid-mesial, mid-distal) using a stereomicroscope. The mean marginal gap (MMG) was calculated for each crown and each individual tooth surface.

RESULTS

The MMG was statistically significantly different for each of the three cement spaces (126 μm for CS-50, 89 μm for CS-100, and 75 μm for CS-200) (P < 0.0001). A taper of between 20 and 30° produced the smallest MMG. Insufficient RV caused significantly larger MMGs. The buccal margin had significantly smaller MMGs than all other measured surfaces.

CONCLUSIONS

The most accurate margins of digitally designed all-ceramic crowns constructed on simulation teeth prepared by undergraduate students were observed when using a 200 μm cement space.