Effect of Microstructure on the Dimensional Stability of Extruded Pure Aluminum

High-performance extruded aluminum alloys with complex textures suffer significant dimension variation under environmental temperature fluctuations, dramatically decreasing the precision of navigation systems. This research mainly focuses on the effect of the texture of extruded pure aluminum on its dimensional stability after various annealing processes. The result reveals that a significant increment in the area fraction of recrystallized grains with <100> orientation and a decrement in the area fraction of grains with <111> orientation were found with increasing annealing temperature. Moreover, with the annealing temperature increasing from 150 °C to 400 °C, the residual plastic strain after twelve thermal cycles with a temperature range of 120 °C was changed from −1.6 × 10⁻⁵ to −4.5 × 10⁻⁵. The large amount of equiaxed grains with <100> orientation was formed in the microstructure of the extruded pure aluminum and the average grain size was decreased during thermal cycling. The area fraction of grain with <100> crystallographic orientation of the sample annealed at 400 °C after thermal cycling was 30.9% higher than annealed at 350 °C (23.7%) or at 150 °C (18.7%). It is attributed to the increase in the proportion of recrystallization grains with <100> direction as the annealing temperature increases, provided more nucleation sites for the formation of fine equiaxed grains with <100> orientation. The main orientation of the texture was rotated from parallel to <111> to parallel to <100> after thermal cycling. The change in the orientation of grains contributed to a change in interplanar spacing, which explains the change in the dimension along the extrusion direction during thermal cycling.

Tailoring One-Pass Asymmetric Rolling of Extra Low Carbon Steel for Shear Texture and Recrystallization

Systematic single pass rolling experiments were carried out at room temperature on extra low carbon steel by varying the roll diameter ratio between 1:1 to 1:2 and thickness reduction per pass in the range of 20–75%. The aim of this study was to define the conditions under which the rolling texture can transit into a shear texture. The consequences for grain fragmentation, tensile strength, recrystallization texture, and grain growth kinetics were also studied. It was found that in a certain range of thickness reduction per pass and asymmetric ratio, an effective rotation towards the shear texture takes place in conventional rolling. The value of the shear coefficient factor (shear strain rate/rolling strain rate) in asymmetric rolling depends on the selection of thickness reduction per pass. The measured value of shear coefficient was found to be independent of the number of passes used in asymmetric rolling. The consequence of arising shear textures is an acceleration of grain fragmentation. After rapid heat treatment, both tensile strength and recrystallization kinetics of asymmetric rolled sheets showed merits over the conventional rolling. Only the evolved Goss orientation from asymmetric conditions of deformation shows higher stability than any other preferred shear texture components after complete recrystallization.

Effect of thermomechanical processing on the mechanical biofunctionality of a low modulus Ti-40Nb alloy

Different hardening strategies were evaluated regarding their potential to improve the mechanical biofunctionality of the cast and solution-treated low modulus β-Ti alloy Ti 40Nb. The strategies are based on thermomechanical treatments comprised of different hot- and cold-rolling steps, as well as annealing treatments aiming at the successive exploitation of different hardening mechanisms (grain boundary hardening, work hardening and precipitation hardening). Quasi-static tensile testing revealed that grain refinement by one order of magnitude has only a small impact on improving the mechanical biofunctionality of Ti-40Nb. However, work hardening effectively improves the tensile strength by 30% to a value of 650MPa, while retaining Young׳s modulus at 60GPa. The α-phase precipitation hardening was verified to have an increasing effect on both, strength and Young׳s modulus. Thereby, the change of Young׳s modulus dominates the change of the strength, even at low α-phase fractions. The pseudo-elastic behavior of Ti 40Nb is discussed under consideration of the microstructural changes due to the thermomechanical treatment. The texture changes evolving upon cold-rolling markedly influence the recrystallization behavior. However, the present results do not show a significant effect of the texture on the mechanical properties of Ti-40Nb.

Mesoscopic Simulations of Recrystallization and Grain Growth in a Fe-0.374%C-21.64%Mn Alloy

A cellular automaton and a vertex model were used, respectively, for the simulation of recrystallization and grain growth in a Fe-0.374%C-21.64%Mn alloy. The results of the recrystallization simulations revealed that the preferential nucleation during the annealing of the rolled sheet occurs at shear bands, which is corroborated by experimental observations. Subsequently, grain growth simulations were carried out with a 2D vertex model. The model used experimental data as input for its validation in this specific steel. The simulations showed a good agreement with the experimental results.

Recent Advances in the Simulation of Recrystallization and Grain Growth

Modeling and simulation of recrystallization, grain growth, and related phenomena are important tools for the fundamental understanding of microstructural evolution and prediction of engineering properties. In particular for ultra fine grained and nanocrystalline materials proper account of microstructural evolution is essential for the optimal processing of these materials. It is shown that for modeling of softening phenomena it is important to discriminate between discontinuous primary recrystallization and discontinuous grain growth owing to their quite different underlying physics. Recent developments in recrystallization modeling and simulation of grain growth are addressed, in particular nucleation of recrystallization and junction effects in grain growth. Major progress is also expected from atomistic modeling and quantum-mechanical computations for making available specific material properties.

Deformation Substructures and Recrystallisation

The paper surveys various types of dislocation substructure that are created by plastic deformation in metals. Special reference is made to those substructures that accommodate sharp misorientations as these are of fundamental importance to the nucleation of recrystallisation. Several different mechanisms can give rise to high misorientations; these are discussed in terms of the factors that control them and their relationships to orientation and texture. Different mechanisms for nucleation of recrystallisation may occur depending on the type of substructure, allowing some practical control over the final recrystallised texture.