Cobalt/copper-decorated carbon nanofibers as novel non-precious electrocatalyst for methanol electrooxidation

Toward Developing Superior Cu-Based Metal-Organic Framework-Derived Materials for Electrocatalytic Oxidation of Ethanol

This project addresses the urgent need for efficient and cost-effective development of electrocatalysts for the ethanol oxidation reaction (EOR). This reaction offers promising renewable energy solutions but faces challenges due to the slow EOR kinetics, typically requiring costly noble metal catalysts. To overcome these limitations, this study focuses on developing CuZn-based EOR catalysts derived from metal-organic frameworks (MOFs), focusing on understanding the structure-performance relationship between pristine MOF-based electrocatalysts and their pyrolyzed counterparts. Herein, bimetallic MOF materials with varying Cu/Zn ratios were synthesized, followed by pyrolysis to produce carbonized counterparts while preserving the fundamental structure but with altered physicochemical properties. Comparative EOR studies revealed the superior performance of pyrolyzed MOFs, demonstrating that optimized Zn-loading is crucial over Cu-based framework for catalyst performance and durability. Overall, this work highlights the potential of MOF-derived Cu-based catalysts for renewable energy applications and provides insights into optimizing their performance through controlled synthesis and post-treatment strategies.

CTAB-Assisted Synthesis of FeNi Alloy Nanoparticles: Effective and Stable Electrocatalysts for Urea Oxidation Reactions

Development of highly efficient electrocatalysts for treating urea-rich wastewater is an important problem in environmental management and energy production. In this work, an iron-nickel alloy (Fe-Ni alloy) was synthesized via soft-template cetyltrimethylammonium bromide (CTAB)-assisted precipitation using low-temperature calcination. The as-synthesized nanoalloy was characterized by X-ray diffraction (XRD), which revealed the formation of a face-centered cubic (FCC) structure of the Fe-Ni alloy; field emission-scanning electron microscopic (FE-SEM) analysis revealed the spherical shape of the Fe-Ni alloy; high-resolution transmission electron microscopy (HR-TEM) revealed the average size to be ∼33.09 nm; and X-ray photoelectron spectroscopy (XPS) showed the presence of Fe, Ni, C, and O components and their chemical composition and valence states in the Fe-Ni alloy. The electrochemical urea oxidation reaction (UOR) was investigated by conducting linear sweep voltammetry (LSV) tests on the synthesized electrocatalysts with different Ni/Fe ratios in alkaline electrolytes with urea. The potential required to reach a current density of 10 mA cm-2 is 1.27 V vs RHE, which demonstrates the higher electrochemical activity of the Fe-Ni alloy compared to other individual compounds. This could be due to CTAB which improved the structural stability and synergetic and electronic effects in the nanoscale. This study will further contribute to renewable energy generation technology with long-term energy sustainability and also opens up great potential for reducing water pollution.

Co@Co Cages Engineered from Hollowing MOFs for Enhanced Hydrogen Evolution Reaction Performance

Advances in hollow engineering of metal-organic frameworks (MOFs) have enabled a variety of applications in catalysts, sensors, and batteries, but the hollow derivatives are often limited to hydroxides, oxides, selenides, and sulfides with the presence of additional elements from the environment. Here we have successfully synthesized hollow metallic Co@Co cages through a facile two-step strategy. Interestingly, the Co@Co(C) cages with a small amount of residual carbon show excellent catalytic performance due to the abundant exposed active sites and fast charge transfer. During the hydrogen evolution reaction, the overpotential of Co@Co(C) is as low as ∼54 mV at the current density of 10 mA cm^-2, which is close to that of ∼38 mV for the Pt/C electrodes. The two-step synthesis strategy opens up opportunities for increasing the number of catalytic active sites and rates of charge/mass transfer while pushing the limits of materials utilization beyond that achieved in existing MOF-based nanostructures.

Molybdenum Carbide/Ni Nanoparticles Embedded into Carbon Nanofibers as an Effective Non-Precious Catalyst for Green Hydrogen Production from Methanol Electrooxidation

Molybdenum carbide co-catalyst and carbon nanofiber matrix are suggested to improve the nickel activity toward methanol electrooxidation process. The proposed electrocatalyst has been synthesized by calcination electrospun nanofiber mats composed of molybdenum chloride, nickel acetate, and poly (vinyl alcohol) under vacuum at elevated temperatures. The fabricated catalyst has been characterized using XRD, SEM, and TEM analysis. The electrochemical measurements demonstrated that the fabricated composite acquired specific activity for methanol electrooxidation when molybdenum content and calcination temperature were tuned. In terms of the current density, the highest performance is attributed to the nanofibers obtained from electrospun solution having 5% molybdenum precursor compared to nickel acetate as a current density of 107 mA/cm² was generated. The process operating parameters have been optimized and expressed mathematically using the Taguchi robust design method. Experimental design has been employed in investigating the key operating parameters of methanol electrooxidation reaction to obtain the highest oxidation current density peak. The main effective operating parameters of the methanol oxidation reaction are Mo content in the electrocatalyst, methanol concentration, and reaction temperature. Employing Taguchi's robust design helped to capture the optimum conditions yielding the maximum current density. The calculations revealed that the optimum parameters are as follows: Mo content, 5 wt.%; methanol concentration, 2.65 M; and reaction temperature, 50 °C. A mathematical model has been statistically derived to describe the experimental data adequately with an R² value of 0. 979. The optimization process indicated that the maximum current density can be identified statistically at 5% Mo, 2.0 M methanol concentration, and 45 °C operating temperature.

Molten Salts Approach of Poly(vinyl alcohol)-Derived Bimetallic Nickel-Iron Sheets Supported on Porous Carbon Nanosheet as an Effective and Durable Electrocatalyst for Methanol Oxidation

The preparation of metallic nanostructures supported on porous carbon materials that are facile, green, efficient, and low-cost is desirable to reduce the cost of electrocatalysts, as well as reduce environmental pollutants. In this study, a series of bimetallic nickel-iron sheets supported on porous carbon nanosheet (NiFe@PCNs) electrocatalysts were synthesized by molten salt synthesis without using any organic solvent or surfactant through controlled metal precursors. The as-prepared NiFe@PCNs were characterized by scanning and transmission electron microscopy (SEM and TEM), X-ray diffraction, and photoelectron spectroscopy (XRD and XPS). The TEM results indicated the growth of NiFe sheets on porous carbon nanosheets. The XRD analysis confirmed that the Ni_1-xFe_x alloy had a face-centered polycrystalline (fcc) structure with particle sizes ranging from 15.5 to 30.6 nm. The electrochemical tests showed that the catalytic activity and stability were highly dependent on the iron content. The electrocatalytic activity of catalysts for methanol oxidation demonstrated a nonlinear relationship with the iron ratio. The catalyst doped with 10% iron showed a higher activity compared to the pure nickel catalyst. The maximum current density of Ni_0.9Fe_0.1@PCNs (Ni/Fe ratio 9:1) was 190 mA/cm² at 1.0 M of methanol. In addition to the high electroactivity, the Ni_0.9Fe_0.1@PCNs showed great improvement in stability over 1000 s at 0.5 V with a retained activity of 97%. This method can be used to prepare various bimetallic sheets supported on porous carbon nanosheet electrocatalysts.

Abd El-Lateef H, Dao VD, Mohamed IMA. Electrocatalysis of Methanol Oxidation in Alkaline Electrolytes over Novel Amorphous Fe/Ni Biphosphate Material Prepared by Different Techniques

In this work, novel phosphate materials based on bimetallic character (Fe and Ni) were introduced by different chemical fabrication methods, the reflux method (FeNiP-R) and the sol-gel technique (FeNiP-S), and evaluated as non-precious electrodes for methanol electrooxidation in KOH electrolytes. The designed FeNiP-R and FeNiP-S samples were investigated using different characterization techniques, namely TEM, SEM, XPS, BET, DLS, and FT-IR, to describe the impact of the fabrication technique on the chemistry, morphology, and surface area. The characterization techniques indicate the successful fabrication of nanoscale-sized particles with higher agglomeration by the sol-gel technique compared with the reflux strategy. After that, the electrochemical efficiency of the fabricated FeNiP-R and FeNiP-S as electrodes for electrocatalytic methanol oxidation was studied through cyclic voltammetry (CV) at different methanol concentrations and scan rates in addition to impedance analysis and chronoamperometric techniques. From electrochemical analyses, a sharp improvement in the obtained current values was observed in both electrodes, FeNiP-R and FeNiP-S. During the MeOH electrooxidation over FeNiP-S, the current value was improved from 0.14 mA/cm² at 0.402 V to 2.67 mA/cm² at 0.619 V, which is around 109 times the current density value (0.0243 mA/cm² at 0.62 V) found in the absence of MeOH. The designed FeNiP-R electrode showed an improved electrocatalytic character compared with FeNiP-S at different methanol concentrations up to 80 mmol/L. The enhancement of the anodic current density and charge transfer resistance indicates the methanol electrooxidation over the designed bimetallic Fe/Ni-phosphates.

Fabrication of Metal (Cu and Cr) Incorporated Nickel Oxide Films for Electrochemical Oxidation of Methanol

Methanol electrochemical oxidation in a direct methanol fuel cell (DMFC) is considered to be an efficient pathway for generating renewable energy with low pollutant emissions. NiO−CuO and Ni0.95Cr0.05O2+δ thin films were synthesized using a simple dip-coating method and tested for the electro-oxidation of methanol. These synthesized electrocatalysts were characterized by X-ray diffraction spectroscopy (XRD), X-ray photoelectron spectroscopy (XPS), Scanning electron microscopy (SEM), Energy-dispersive X-ray spectroscopy (EDS), and Raman spectroscopy. Different electrochemical techniques were used to investigate the catalytic activity of these prepared electrocatalysts for methanol oxidation, including linear sweep voltammetry (LSV), electrochemical impedance spectroscopy (EIS), and chronoamperometry (CA). In the presence of 0.3 M methanol, the current densities of NiO−CuO and Ni0.95Cr0.05O2+δ thin films were found to be 12.2 mA·cm−2 and 6.5 mA·cm−2, respectively. The enhanced catalytic activity of NiO−CuO and Ni0.95Cr0.05O2+δ thin films may be a result of the synergistic effect between different metal oxides. The Chronoamperometry (CA) results of the mixed metal oxide thin films confirmed their stability in basic media. Furthermore, the findings of electrochemical impedance spectroscopy (EIS) of mixed metal oxide thin films demonstrated a lower charge transfer resistance as compared to the pure NiO, CuO, and Cr2O3 thin films.

DNA-Modified Cobalt Tungsten Oxide Hydroxide Hydrate Nanochains as an Effective Electrocatalyst with Amplified CO Tolerance during Methanol Oxidation

Direct methanol fuel cell technology implementation mainly depends on the development of non-platinum catalysts with good CO tolerance. Among the widely studied transition-metal catalysts, cobalt oxide with distinctively higher catalytic efficiency is highly desirable. Here, we have evolved a simple method of synthesizing cobalt tungsten oxide hydroxide hydrate nanowires with DNA (CTOOH/DNA) and without incorporating DNA (CTOOH) by microwave irradiation and subsequently employed them as electrocatalysts for methanol oxidation. Following this, we examined the influence of incorporating DNA into CTOOH by cyclic voltammetry, chronoamperometry, and electrochemical impedance spectroscopy. The enhanced electrochemical surface area of CTOOH offered readily available electroactive sites and resulted in a higher oxidation current at a lower onset potential for methanol oxidation. On the other hand, CTOOH/DNA exhibited improved CO tolerance and it was evident from the chronoamperometric studies. Herein, we noticed only a 2.5 and 1.8% drop at CTOOH- and CTOOH/DNA-modified electrodes, respectively, after 30 min. Overall, from the results, it was evident that the presence of DNA in CTOOH played an important role in the rapid removal of adsorbed intermediates and regenerated active catalyst centers possibly by creating high density surface defects around the nanochains than bare CTOOH.

Size-controllable carbon spheres doped Ni (II) for enhancing the catalytic oxidation of methanol

Ni(II)/CSs were prepared using a simple two-step hydrothermal method. The morphology and composition of the catalysts were studied with scanning electron microscope, transmission electron microscope, and X-ray diffraction. Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy showed that the surface of the prepared carbon spheres was rich in hydroxyl groups, which was beneficial to remove CO intermediates, and therefore, improving the catalytic efficiency and the antipoisoning ability of the catalysts. The results of cyclic voltammetry and chronoamperometry showed that the electrocatalytic activity and stability of Ni(II)/CSs were higher than that of unloaded NiAc under alkaline environment. When the nickel content was 5 wt.%, the peak oxidation current density of methanol on Ni(II)/CSs electrocatalyst reached the maximum of 34.54 mA/cm2, which was about 1.8 times that of unloaded NiAc. These results indicate that Ni(II)/CSs has potential applications in the electrocatalytic oxidation of methanol.

PdxFey alloy nanoparticles decorated on carbon nanofibers with improved electrocatalytic activity for ethanol electrooxidation in alkaline media

We prepared bimetallic Pd_xFe_y alloy nanoparticles/carbon nanofiber composites with different Pd/Fe mole ratios and showed their advantage as a potential anode catalyst in ethanol fuel cells.

Three-dimensional porous carbonaceous network with in-situ entrapped metallic cobalt for supercapacitor application

Herein, we outline the fabrication of highly porous three-dimensional carbon-fiber network anchored with uniform metallic cobalt (Co) via electrospinning and subsequent post-modification approaches. First, cobalt acetate solution saturated electrospun polyacrylonitrile (PAN) nanofibrous mat was subjected to sodium borohydride (NaBH₄) solution which results in the fabrication of three dimensional (3D) hierarchical multilayer network. Restructuring of the 2D mat into multilayered sponges with metal particles entrapment is attributed to the in-situ generated hydrogen gas into the interconnected pores of the fibrous network simultaneous with reduction of cobalt salt into metallic cobalt by NaBH₄. The resulting mesh was stabilized and carbonization at inert atmosphere to obtain metallic cobalt (Co) embedded 3D carbon nanofibrous networks (Co@3D-CNFs). Physicochemical characterization and electrochemical analysis were performed. Results show carbon network was found to be expanded with bubbling like structures often embedded metallic Co nanoparticles. X-ray diffraction (XRD) pattern confirms the existence of the metallic cobalt particles on the carbon fiber networks. Furthermore, we establish a resulting composite (Co@3D-CNFs) identify the enhanced electrochemical performance having specific capacitance 762 F g^-1 compared to 173 and 180 F g^-1 for corresponding @3D-CNFs and 2D carbon nanofiber network with cobalt doped (Co@2D-CNFs) counterparts, respectively. The assembled Co2@3D-CNFs//NGH ASC device exhibits a high energy density 24.6 W h Kg^-1 at 797 W kg^-1 power density with an operating voltage of 1.6 V (vs Ag/AgCl). The device further shows good capacitance retention (90.1%) after 5000 cycles. This research shows the simple and cost-effective strategy to make metallic particles embedded 3D porous carbonaceous electrode materials which can have great potential for energy storage application.

Selenium vacancies enriched the performance of supercapacitors with excellent cycling stability via a simple chemical bath deposition method

Herein, we report a simple and cost-effective route for the fabrication of NiWO₄, NiWO₄P, and NiWO₄Se nanostructures using the chemical bath deposition method.

One-Pot Synthesis of Hierarchical Flower-Like Pd-Cu Alloy Support on Graphene Towards Ethanol Oxidation

The synergetic effect of alloy and morphology of nanocatalysts play critical roles towards ethanol electrooxidation. In this work, we developed a novel electrocatalyst fabricated by one-pot synthesis of hierarchical flower-like palladium (Pd)-copper (Cu) alloy nanocatalysts supported on reduced graphene oxide (Pd-Cu_(F)/RGO) for direct ethanol fuel cells. The structures of the catalysts were characterized by using scanning electron microscopy (SEM), transmission electron microscope (TEM), X-ray diffraction (XRD), and X-ray photoelectron spectrometer (XPS). The as-synthesized Pd-Cu_(F)/RGO nanocatalyst was found to exhibit higher electrocatalytic performances towards ethanol electrooxidation reaction in alkaline medium in contrast with RGO-supported Pd nanocatalyst and commercial Pd black catalyst in alkaline electrolyte, which could be attributed to the formation of alloy and the morphology of nanoparticles. The high performance of nanocatalyst reveals the great potential of the structure design of the supporting materials for the future fabrication of nanocatalysts.

ZnO@C (core@shell) microspheres derived from spent coffee grounds as applicable non-precious electrode material for DMFCs

Although numerous reports have introduced non precious electrocatalysts for methanol oxidation, most of those studies did not consider the corresponding high onset potential which restricts utilization in real fuel cells. In this study, an -90 mV [vs. Ag/AgCl] onset potential non-precious electrocatalyst is introduced as an applicable anode material for the direct methanol fuel cells. Moreover, the proposed material was prepared from a cheap and abundantly existing resource; the spent coffee grounds. Typically, the spent coffee grounds were facilely converted to core@shell (ZnO@C) microspheres through a two-step approach, involving chemical activation and a subsequent calcination at temperature of 700 °C. Activation of the carbon derived from the spent coffee grounds was performed with ZnCl₂ which acts as pore-forming agent as well as a precursor for the ZnO. The structure and morphology were characterized by (XRD), (SEM), and (TEM) analyses while the electrochemical characterizations was evaluated by cyclic voltammetry (CV) technique. Besides the comparatively very low onset potential, the introduced microspheres exhibited relatively high current density; 17 mA/cm². Overall, based on the advantages of the green source of carbon and the good electrocatalytic activity, the spent coffee grounds-derived carbon can be considered a promise anode material for the DMFCs.

Efficiency enhancement of dye-sensitized solar cells by use of ZrO2-doped TiO2 nanofibers photoanode

Due to the good stability and convenient optical properties, TiO2 nanostructures still the prominent photoanode materials in the Dye Sensitized Solar Cells (DSCs). However, the well-known low bandgap energy and weak adsorption affinity for the dye distinctly constrain the wide application. This work discusses the impact of Zr-doping and nanofibrous morphology on the performance and physicochemical properties of TiO2. Zr-doped TiO2 nanofibers (NFs), with various zirconia content (0, 0.5, 1, 1.5 and 2wt%) were prepared by calcination of electrospun mats composed of polyvinyl acetate, titanium isopropoxyl and zirconium n-propoxyl. For all formulations, the results have shown that the prepared materials are continuous, randomly oriented, and good morphology nanofibers. The average diameter decreased from 353.85nm to 210.78nm after calcination without a considerable influence on the nanofibrous structure regardless the zirconia content. XRD result shows that there is no Rutile nor Brookite phases in the obtained material and the average crystallite size of the sample is affected by the presence of Zr-doping and changed from 23.01nm to 37.63nm for TiO2 and Zr-doped TiO2, respectively. Optical studies have shown Zr-doped TiO2 NFs have more absorbance in the visible region than that of pristine TiO2 NFs; the maximum absorbance is corresponding to the NFs having 1wt% zirconia. The improved spectra of Zr-doped TiO2 in the visible region is attributed to the heterostructure composition resulting from Zr-doping. The absorption bandgaps were calculated using Tauc model as 3.202 and 3.217 for pristine and Zr (1wt%)-doped TiO2 NFs, respectively. Furthermore, in Dye-sensitized Solar Cells, utilizing Zr (1wt%)-doped TiO2 nanofibers achieved higher efficiency of 4.51% compared to the 1.61% obtained from the pristine TiO2 NFs.

Hierarchical synthesis of silver monoliths and their efficient catalytic activity for the reduction of 4-nitrophenol to 4-aminophenol

Epoch-making catalytic activities of silver monoliths against the reduction of 4-NP to 4-AP and their industrial importance.

Controllable one step copper coating on carbon nanofibers for flexible cholesterol biosensor substrates

Electrospun carbon nanofibers (CNFs) decorated with copper oxide nanoparticles were successfully synthesized using a one step and modified hydroxyl ion assisted alcohol reduction method.

Electrooxidation of glycerol on nickel and nickel alloy (Ni–Cu and Ni–Co) nanoparticles in alkaline media

In the present study, nickel (Ni) and Ni alloy (Ni–Cu and Ni–Co) nanoparticles modified carbon-ceramic electrodes (Ni/CCE, Ni–Cu/CCE and Ni–Co/CCE) were prepared by an electrochemical process for the oxidation of glycerol.

Influence of copper content on the electrocatalytic activity toward methanol oxidation of Co(χ)Cu(y) alloy nanoparticles-decorated CNFs

In this study, CoCu alloy nanoparticles-incorporated carbon nanofibers are introduced as effective non precious electrocatalyst for methanol oxidation in alkaline medium. The introduced electrocatalyst has been synthesized by simple and effective process; electrospinning. Typically, calcination, in nitrogen atmosphere, of electrospun nanofibers composed of cobalt acetate, copper acetate and poly (vinyl alcohol) leads to form carbon nanofibers decorated by CoCu nanoparticles. The nanofibrous morphology and alloy structure have been confirmed by SEM, TEM and XRD analyses. Investigation of the electrocatalytic activity indicates that copper content has strong influence, the alloy nanoparticles having the composition Cu_5%Co_95% showed distinct high performance; 100 times higher than other formulations. Overall, the introduced study revealed the veil about the distinct role of copper in enhancing the electrocatalytic activity of cobalt-based materials.

Synthesis of bi-phase dispersible core-shell FeAu@ZnO magneto-opto-fluorescent nanoparticles

Bi-phase dispersible core-shell FeAu@ZnO magneto-opto-fluorescent nanoparticles were synthesized by a modified nanoemulsion process using poly(ethylene glycol)-block-poly(propylene glycol)-block-poly(ethylene glycol) (PEO-PPO-PEO) as the surfactant. The morphology and crystal structure of the nanoparticles were studied by TEM/HRTEM and XRD. The nanoparticles manifest soft ferromagnetic and/or near superparamagnetic behavior with a small coercivity of ~19 Oe at room temperature. The corresponding magnetic hysteresis curves were elucidated by the modified Langevin equation. The FTIR study confirms the PEO-PPO-PEO molecules on the surface of the nanoparticles. The UV-vis and PL results reveal the well-behaved absorption bands including surface plasmon resonance and multiple visible fingerprint photoluminescent emissions of the nanoparticles dispersed in both hydrophilic and hydrophobic solvents. Moreover, the processes of solvent dispersion-collection of the nanoparticles were demonstrated for application readiness of such core-shell nanostructures.

Promoting effect of Co in Ni(m)Co(n) (m + n = 4) bimetallic electrocatalysts for methanol oxidation reaction

Ni-based bimetallic alloys have superior physiochemical characteristics compared to monometallic Ni. In this study, a new type of low cost bimetallic NimCon (n + m = 4) electrocatalysts with high active surface were synthesized on Ti substrate through a hydrogen evolution assisted electrodeposition method. The as-prepared NimCon were characterized by XRD, EDS, and SEM. It was revealed that the composition, surface morphology, as well as the crystal phase structure of the bimetallic NimCon electrocatalysts were significantly changed with the increased content of cobalt. Electrochemical measurements showed that the bimetallic NimCon catalysts, compared with the monometallic Ni, have superior catalytic activity and stability toward the methanol electrooxidation reaction. Additionally, Ni2Co2 sample presented the highest oxidation current density and the best durability. The mechanism study based on electrochemical experiments and density functional theory based calculations showed that the doping of Co in NimCon can signally improve the surface coverage of the redox species, weaken the CO adsorption, as well as adjust the CH3OH adsorption. Such understanding is of important directive significance to design efficient nonprecious catalysts.

Halide-aided controlled fabrication of Pt–Pd/graphene bimetallic nanocomposites for methanol electrooxidation

Herein, Pt–Pd/RGO bimetallic nanocomposites were synthesized through a halide-aided fabrication strategy. The Pt–Pd/RGO-15KI with its uniform dispersion exhibits improved methanol electro-oxidation activity compared to Pt–Pd/RGO-0KI.

Tunable biphasic drug release from ethyl cellulose nanofibers fabricated using a modified coaxial electrospinning process

This manuscript reports a new type of drug-loaded core-shell nanofibers that provide tunable biphasic release of quercetin. The nanofibers were fabricated using a modified coaxial electrospinning process, in which a polyvinyl chloride (PVC)-coated concentric spinneret was employed. Poly (vinyl pyrrolidone) (PVP) and ethyl cellulose (EC) were used as the polymer matrices to form the shell and core parts of the nanofibers, respectively. Scanning and transmission electron microscopy demonstrated that the nanofibers had linear morphologies and core-shell structures. The quercetin was found to be present in the nanofibers in the amorphous physical status, on the basis of X-ray diffraction results. In vitro release profiles showed that the PVP shell very rapidly freed its drug cargo into the solution, while the EC core provided the succedent sustained release. Variation of the drug loading permitted the release profiles to be tuned.